Storage battery pack outgoing line transition plate
By designing the battery pack lead-out transition board, adopting a fast disconnection and safety isolation mechanism, and integrating intelligent current monitoring functions, the problems of cable vulnerability, complex operation and short circuit risks in the nuclear capacity test of traditional transition boards are solved, and cable life is extended, operation safety is improved and test efficiency is improved.
Patent Information
- Application Number
- CN202421789615.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-07-26
AI Technical Summary
During the nuclear capacity test of the transition plate of the traditional battery pack, the cable is vulnerable to damage, complex operation and short circuit risk, which increases maintenance costs and safety risks.
A battery pack lead-out transition board is designed, adopting a fast disconnection mechanism and a safe isolation mechanism, and integrating intelligent current monitoring function to realize automatic switching and real-time monitoring of current paths through the copper plate and wiring column.
It effectively avoids the risks of cable damage and short circuit, reduces maintenance costs and downtime, improves test efficiency and data accuracy, and enhances operational safety.
Smart Images

Figure CN223022184U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electrical installation, in particular to a transition plate for the lead-out wire of a battery pack. Background Art
[0002] With the increasing dependence on battery systems in electrical device installation projects, the battery pack, as an important part of power supply, its reliability and safety have become the focus of attention. To ensure the stable operation of the power system, it is necessary to regularly conduct the capacity verification test of the battery to evaluate whether the actual capacity of the battery meets the design requirements.
[0003] According to the "Code for Construction and Acceptance of Batteries in Electrical Installation Engineering" (GB-50172-2012), to avoid damage to the battery poles due to the long-term weight of the power supply lead-out cables, a transition plate is usually used to connect the battery pack and the charging equipment. The transition plate is connected to the cables of the battery and the charger through the positive and negative terminal posts respectively, and the current path is established through the copper busbar inside. This method effectively solves the problem of the direct force of the cable on the pole, but when conducting the capacity verification test, the design of the traditional transition plate exposes the following deficiencies:
[0004] 1. Since the charging cabinet cable is used at a fixed position for a long time, its material will gradually harden, resulting in the need to forcibly bend the cable during the disassembly and reinstallation process before each capacity verification test to avoid contact with the terminal post. This operation is likely to cause damage or breakage of the cable insulation layer, increasing the maintenance cost and shortening the service life of the cable;
[0005] 2. When manually replacing the cable, that is, switching from the charging cabinet cable to the test instrument cable, improper operation is extremely likely to cause a short-circuit accident of the battery, which may not only damage the battery but also endanger the personal safety of the operator;
[0006] 3. To ensure that the current displayed by the test instrument accurately reflects the actual current value flowing through the battery, the staff usually needs to hold a detection instrument (such as a clamp-on ammeter) for real-time monitoring. However, this process is complex, not only time-consuming and laborious, but also inconvenient to operate in a high-voltage environment, increasing the possibility of human error. Summary of the Utility Model
[0007] The technical problem to be solved by the utility model is to provide a transition plate for the lead-out wire of a battery pack. The device adopts a new wiring method, which can directly disconnect the connection between the battery pack and the charging cabinet without frequently untying, moving, and reconnecting the positive and negative power cables of the charging cabinet, effectively solving the problem of damage and deformation of the cable.
[0008] To solve the above technical problems, the technical solution adopted by the utility model is:
[0009] A lead-out wire transition board for a battery pack, comprising a panel and a base box, wherein the panel and the base box are detachably connected. A terminal column body is vertically inserted at the upper end surface of the panel, and a display is arranged at the upper end surface of the panel. A strip-shaped hole is formed in the side of the base box, and a sliding groove is formed in the base box. A copper busbar plate is clamped in the sliding groove.
[0010] In a preferred solution, the terminal column body includes a first terminal column, a second terminal column, a third terminal column, a fourth terminal column, a fifth terminal column and a sixth terminal column; the first terminal column, the second terminal column and the third terminal column are arranged in parallel with the fourth terminal column, the fifth terminal column and the sixth terminal column, and a conductive column is arranged at the bottom of the terminal column body and penetrates through the panel.
[0011] In a preferred solution, a current transformer is sleeved on the second terminal column. The current transformer is connected to the display through a first wire row, and a knob switch is arranged on the first wire row.
[0012] In a preferred solution, the second terminal column and the fifth terminal column are connected to the display through a second wire row. The second wire row is buried at the bottom surface of the panel, and the end of the second wire row is connected to the power supply interface at the back of the display.
[0013] In a preferred solution, threaded holes are formed at the four corners of the panel and the base box, and screws are threadedly connected to the threaded holes to connect the panel and the base box into a whole.
[0014] In a preferred solution, the copper busbar plate slides along the sliding groove in a limited manner. A contact piece is arranged at the upper end surface of the copper busbar plate, and a side plate is vertically connected to the side of the copper busbar plate. The side plate penetrates through the strip-shaped hole.
[0015] A lead-out wire transition board for a battery pack has the following beneficial effects during actual use:
[0016] 1. By adding a quick-disconnect mechanism in the design, this device can easily disconnect the connection between the battery pack and the charging cabinet without damaging the cable. This avoids the wear and deformation of the insulation layer caused by frequent forced bending of the cable, significantly extends the service life of the cable, and reduces the maintenance cost and downtime;
[0017] 2. The built-in safety isolation mechanism of the device ensures that the battery pack will not be accidentally short-circuited when replacing the cable for testing. This design greatly reduces the safety hazards faced by operators and improves the safety factor of the entire maintenance process;
[0018] 3. This device integrates an intelligent current monitoring function, which can collect and accurately display the current data flowing through the battery in real time; it not only eliminates the cumbersome steps of manual use of hand-held detection instruments by staff, but also provides more intuitive data feedback, facilitating the rapid judgment of the battery state, and significantly improving the test efficiency and accuracy;
[0019] 4. The real-time current monitoring function of the device ensures that the current displayed by the test instrument is exactly the same as the current actually flowing through the battery, eliminates the human error that may be introduced by the previous manual detection, improves the reliability of the test data, and ensures the accuracy of the test results. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The present utility model will be further described below in conjunction with the drawings and embodiments:
[0021] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0022] Figure 2 is a schematic diagram of the split of the overall structure of the present utility model;
[0023] Figure 3 is a bottom view of the split of the overall structure of the present utility model;
[0024] Figure 4 is a schematic plan view of the present utility model in the charging state;
[0025] Figure 5 is a schematic plan view of the present utility model in the capacity verification state.
[0026] In the figure: panel 1, terminal post body 2, first terminal post 201, second terminal post 202, third terminal post 203, fourth terminal post 204, fifth terminal post 205, sixth terminal post 206, display 3, base box 4, strip hole 5, threaded hole 6, screw 7, current transformer 8, first bus bar 9, knob switch 10, copper bus bar plate 11, contact piece 12, side plate 13, conductive post 14, second bus bar 15, power supply interface 16, chute 17. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0027] As Figure 1 and Figure 2 shown, a transition plate for the lead-out wire of a battery pack includes a panel 1 and a base box 4. The panel 1 and the base box 4 are detachably connected. The panel 1 and the base box 4 are both made of insulating materials. A terminal post body 2 is vertically inserted at the upper end surface of the panel 1. A display 3 is arranged at the upper end surface of the panel 1 for displaying the current value. A strip hole 5 is opened at the side of the base box 4, and a chute 17 is opened inside the base box 4. A copper bus bar plate 11 is clamped in the chute 17 for switching the connection state of the terminal post body 2.
[0028] The preferred solution is as Figure 2 and Figure 3As shown, the terminal block 2 includes a first terminal 201, a second terminal 202, a third terminal 203, a fourth terminal 204, a fifth terminal 205 and a sixth terminal 206; the first terminal 201, the second terminal 202 and the third terminal 203 are arranged in parallel with the fourth terminal 204, the fifth terminal 205 and the sixth terminal 206, and a conductive post 14 is provided at the bottom of the terminal block 2 and penetrates through the panel 1; the first terminal 201, the second terminal 202 and the third terminal 203 are positive terminals, and the fourth terminal 204, the fifth terminal 205 and the sixth terminal 206 are negative terminals. By sliding the copper busbar 11 on the left and right sides, the connection mode of the terminal block 2 can be changed.
[0029] The preferred solution is as Figure 1 and Figure 2 shown, a current transformer 8 is sleeved on the second terminal 202. The current transformer 8 is connected to the display 3 through a first wire row 9, and a knob switch 10 is provided on the first wire row 9; the current flowing through the terminal can be measured through the current transformer 8, and the knob switch 10 can control the on-off of the first wire row 9.
[0030] The preferred solution is as Figure 2 and Figure 3 shown, the second terminal 202 and the fifth terminal 205 are connected to the display 3 through a second wire row 15. The second wire row 15 is buried in the bottom surface of the panel 1, and the end of the second wire row 15 is connected to the power interface 16 on the back of the display 3; the power supply of the display 3 is taken from the second terminal 202 and the fifth terminal 205.
[0031] The preferred solution is as Figure 1 shown, threaded holes 6 are provided at the four corners of the panel 1 and the base box 4. Screws 7 are threadedly connected to the threaded holes 6 to connect the panel 1 and the base box 4 into one body. Through the above structure, the panel 1 and the base box 4 can be easily disassembled, which facilitates subsequent maintenance and replacement of parts.
[0032] The preferred solution is as Figure 1 shown, the copper busbar 11 is limited to slide along the chute 17. A contact piece 12 is provided on the upper end surface of the copper busbar 11, and a side plate 13 is vertically connected to the side of the copper busbar 11. The side plate 13 penetrates through the strip-shaped hole 5. When the contact piece 12 slides to the lower end of the conductive post 14 and contacts, the copper busbar 11 remains connected to the corresponding terminal block 2.
[0033] The working principle of the device is as follows:
[0034] 1. When the device operates normally as Figure 4As shown in the figure, at this time, the positive and negative cables of the charging cabinet are connected to the first terminal 201 and the fourth terminal 204, and the second terminal 202 and the fifth terminal 205 are connected to the positive and negative poles of the battery. The first terminal 201 and the second terminal 202 are connected through the copper busbar 11 inside the chute 17, and the fourth terminal 204 and the fifth terminal 205 are connected. At this time, the third terminal 203 and the sixth terminal 206 are not energized, and there is no risk of accidental touch or accidental connection.
[0035] 2. When the device is performing the nuclear capacity test, as Figure 5 shown in the figure, at this time, the positive and negative cables of the charging cabinet are connected to the third terminal 203 and the sixth terminal 206, and the second terminal 202 and the fifth terminal 205 are connected to the positive and negative poles of the battery. The third terminal 203 and the second terminal 202 are connected through the copper busbar 11 inside the chute 17, and the sixth terminal 206 and the fifth terminal 205 are connected. At this time, the third terminal 203 and the sixth terminal 206 are not energized, that is, the charging cabinet is disconnected from the battery without disconnecting the corresponding power cable;
[0036] At this time, turn on the knob switch 10, and the current transformer 8 collects the current of the second terminal 202 (i.e., the test current) and can be fed back on the display screen for the convenience of the staff to check.
Claims
1. A battery lead-out line transition plate, comprising a panel (1) and a base box (4), characterized in that: The panel (1) and the base box (4) are detachably connected, a terminal column (2) is vertically plugged into the upper end surface of the panel (1), a display (3) is arranged on the upper end surface of the panel (1), a strip hole (5) is provided on the side of the base box (4), a slide groove (17) is provided inside the base box (4), and a copper bar plate (11) is clamped in the slide groove (17).
2. The battery lead-out line transition plate according to claim 1, characterized in that: The terminal column body (2) comprises a first terminal (201), a second terminal (202), a third terminal (203), a fourth terminal (204), a fifth terminal (205) and a sixth terminal (206); the first terminal (201), the second terminal (202) and the third terminal (203) are arranged in parallel with the fourth terminal (204), the fifth terminal (205) and the sixth terminal (206); a conductive column (14) is arranged at the bottom of the terminal column body (2) and passes through the panel (1).
3. The battery lead-out line transition plate according to claim 2, characterized in that: A current transformer (8) is sleeved on the second terminal (202), and the current transformer (8) is connected to the display (3) via a first line row (9), and a knob switch (10) is provided on the first line row (9).
4. The battery lead-out line transition plate according to claim 2, characterized in that: The second terminal (202) and the fifth terminal (205) are connected to the display (3) via a second wire row (15), wherein the second wire row (15) is embedded in the bottom surface of the panel (1), and the end of the second wire row (15) is connected to a power supply interface (16) at the back of the display (3).
5. The battery lead-out line transition plate according to claim 1, characterized in that: Threaded holes (6) are provided at four corners of the panel (1) and the base box (4), and screws (7) are threadedly connected to the threaded holes (6) to connect the panel (1) and the base box (4) into one body.
6. The battery lead-out line transition plate according to claim 1, characterized in that: The copper bar plate (11) slides along the slide groove (17) in a limited manner. A contact sheet (12) is provided at the upper end surface of the copper bar plate (11). A side plate (13) is vertically connected to the side of the copper bar plate (11). The side plate (13) passes through the strip hole (5).