Automatic identification device for pre-embedded metal part of composite material product

By designing automatic identification devices and using metal detectors to induce metal parts, the problems of low manual detection efficiency and missed detection risks are solved, more efficient and reliable detection is achieved, and product quality is ensured.

CN223022409UActive Publication Date: 2025-06-24SHAOXING JINCHUANGYI PLASTICS ELECTRIC APPLIANCE CO LTD
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Patent Information

Application Number
CN202422029991.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-06-24
Estimated Expiration
2034-08-21

AI Technical Summary

Technical Problem

During the production process of BMC products, manual inspection of whether metal parts are properly embedded has inefficient efficiency and missed inspection risks, which makes it difficult to guarantee product quality.

Method used

Design an automatic identification device for embedded metal parts for composite products, and use non-metallic brackets, support plates and metal detectors to automatically identify whether the metal parts are correctly embedded by induction of metal objects.

Benefits of technology

It improves the detection efficiency, reduces the risk of manual missed inspection, and ensures the stability of product quality and the improvement of production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of BMC (bulk molding compound) product production equipment, in particular to an automatic identification device for a pre-embedded metal part of a composite product. The utility model relates to an automatic identification device of a composite material product pre-embedded metal piece, comprising a non-metal support, the non-metal support is provided with a BMC product groove, the inner side of the non-metal support is fixedly provided with a plurality of non-metal support chips through plastic screws, the non-metal support chips are provided with metal detectors, the BMC product groove comprises a detector groove, and the detector groove is provided with a plurality of LED chips. And the detector grooves and the metal detectors are arranged in a one-to-one correspondence manner. According to the automatic identification device for the pre-embedded metal piece of the composite product, the metal detector can sense metal objects within a certain range, and when the metal objects are sensed, the metal piece is embedded at the position, so that the bracket, the support chip and the screw of the automatic identification device are all required to be made of non-metal materials.
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Description

Technical Field

[0001] The utility model relates to the field of BMC product production equipment, and specifically designs an automatic recognition device for pre-embedded metal parts in composite products. Background Art

[0002] In the production process of some BMC (i.e., bulk molding compound) products, it is usually necessary to pre-embed metal parts in the material to enhance the mechanical properties of the products or achieve specific functions. However, during the production process, the situation where the metal parts are not correctly pre-embedded may occur. To ensure product quality, these products must be strictly inspected to confirm whether the metal parts have been correctly embedded.

[0003] Currently, most of the inspection work still relies on manual inspection. This method is not only inefficient, but also because the situation of missed inspection of metal parts does not occur frequently, workers are prone to fatigue during long-term repetitive labor, resulting in missed inspection cases from time to time.

[0004] Therefore, it is particularly important to find a more efficient and reliable inspection method to improve production efficiency, ensure product quality, and reduce potential risks caused by missed inspection. Summary of the Invention

[0005] The utility model hopes to provide an automatic recognition device for pre-embedded metal parts in composite products, and the specific scheme is as follows:

[0006] An automatic recognition device for pre-embedded metal parts in composite products includes a non-metallic bracket. A BMC product groove is provided on the non-metallic bracket. A number of non-metallic support pieces are fixed inside the non-metallic bracket by plastic screws. Metal detectors are installed on the non-metallic support pieces. The BMC product groove includes a detector groove, and the detector groove and the metal detector are arranged in one-to-one correspondence.

[0007] The non-metallic support piece is provided with a long groove, and the plastic screw passes through the long groove. This design allows the non-metallic support piece to be adjusted slightly (loosen the plastic screw, adjust to the required position and then tighten), so as to adjust the position of the metal detector.

[0008] There are 2 long grooves. This design can make the fixation more stable.

[0009] The non-metallic support piece includes a protruding part, and the metal detector is fixedly arranged on the protruding part. The protruding part is used to fix the metal detector.

[0010] The non-metallic bracket includes a first bracket and a second bracket, and the first bracket and the second bracket are fixed by plastic screws.

[0011] An automatic recognition device for pre-embedded metal parts in composite products of the present utility model. A metal detector can sense metal objects within a certain range. When a metal object is sensed, it indicates that a metal part has been buried at that location. Therefore, the bracket, support piece, and screw of the present utility model need to be made of non-metallic materials. Brief Description of the Drawings

[0012] Figure 1 It is a schematic structural diagram of an automatic recognition device for pre-embedded metal parts in composite products of the present utility model;

[0013] Figure 2 It is a partial structural schematic of an automatic recognition device for pre-embedded metal parts in composite products of the present utility model Figure 1 ;

[0014] Figure 3 It is a partial structural schematic of an automatic recognition device for pre-embedded metal parts in composite products of the present utility model Figure 2 ;

[0015] Among them, the reference numbers: 1. Non-metallic bracket; 2. Non-metallic support piece; 3. Metal detector; 4. Long groove; 5. Protrusion; 6. First bracket; 7. Second bracket. Detailed Embodiment

[0016] The following is further described in conjunction with Figures 1 - 3 for further illustration:

[0017] An automatic recognition device for pre-embedded metal parts in composite products includes a non-metallic bracket 1. A BMC product groove (with a BMC product inside) is provided on the non-metallic bracket 1. A number of non-metallic support pieces 2 ( Figure 1 in the case of 3 non-metallic support pieces 2) are fixed to the inner side of the non-metallic bracket 1 by plastic screws. A metal detector 3 is installed on the non-metallic support piece 2. The BMC product groove includes a detector groove, and the detector groove and the metal detector 3 are arranged in one-to-one correspondence.

[0018] The non-metallic support piece 2 is provided with a long groove 4, and the plastic screw passes through the long groove 4. This design allows the non-metallic support piece 2 to be adjusted slightly (loosen the plastic screw, adjust to the required position and then tighten), thereby adjusting the position of the metal detector 3.

[0019] There are 2 long grooves 4. This design can make the fixation more stable.

[0020] The non-metallic support piece 2 includes a protrusion 5, and the metal detector 3 is fixedly arranged on the protrusion 5. The protrusion 5 is used to fix the metal detector 3.

[0021] The non-metallic bracket includes a first bracket 6 and a second bracket 7. The first bracket 6 and the second bracket 7 are fixed by plastic screws. The non-metallic support piece 2 is arranged on the first bracket 6, and the BMC product groove is arranged on the second bracket 7.

[0022] The metal detector of the present utility model can sense metal objects within a certain range. When a metal object is sensed, it indicates that a metal part has been buried at that location. Therefore, the bracket, support piece, and screw of the present utility model need to be made of non-metallic materials. In practice, when the first metal signal is sensed as the start signal for recognition, the product is detected. By setting a time relay, if all the preset points have not been detected after 1S (the time is adjustable), it is output as unqualified. Conversely, if all the preset points are detected, it indicates qualified.

[0023] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. An automatic identification device for embedded metal parts of composite products, characterized by: It comprises a non-metallic bracket, a BMC product slot is arranged on the non-metallic bracket, a plurality of non-metallic support sheets are fixed on the inner side of the non-metallic bracket by plastic screws, a metal detector is installed on the non-metallic support sheet, the BMC product slot comprises a detector slot, and the detector slot and the metal detector are arranged in one-to-one correspondence.

2. The automatic identification device for embedded metal parts of composite products according to claim 1, characterized in that: The non-metallic support sheet is provided with a long slot, and the plastic screw passes through the long slot.

3. The automatic identification device for embedded metal parts of composite products according to claim 2, characterized in that: There are two long grooves.

4. An automatic identification device for embedded metal parts of composite products according to any one of claims 1 to 3, characterized in that: The non-metallic support sheet comprises a protruding portion, on which a metal detector is fixedly arranged.

5. The automatic identification device for embedded metal parts of composite products according to claim 1, characterized in that: The non-metallic bracket includes a first bracket and a second bracket, and the first bracket and the second bracket are fixed by plastic screws.