Ceramic powder production feeding mechanism with crushing structure

By designing a ceramic powder production feed mechanism with a crushing structure, using the combination of driving pulleys, transmission belts and reciprocating spiral grooves, the problem of insufficient grinding of existing ceramic powder grinding equipment is solved, and more efficient crushing effect and cost savings are achieved.

CN223027414UActive Publication Date: 2025-06-27周文武
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Patent Information

Application Number
CN202421966702.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-06-27
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

The existing ultrafine ceramic powder grinding equipment is difficult to meet the requirements during filtration and secondary grinding, resulting in insufficient grinding and increasing unnecessary costs.

Method used

A ceramic powder production and feeding mechanism with a crushing structure is designed. The driven roller shaft connected by two driving pulleys and multiple transmission belts is used to drive the driven roller shaft to rotate. The reciprocating spiral grooves and controlled seats processed on the surface of the linkage shaft column are used to drive the adjustment of the crushing cylinder back and forth movement along the axis direction, and rolling and crushing is carried out with the crushing roller.

Benefits of technology

It improves the grinding coverage of ceramics, avoids incomplete grinding, and saves production costs and equipment investment costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a ceramic powder production feeding mechanism with a crushing structure, and relates to the technical field of ceramic powder production and processing, the ceramic powder production feeding mechanism comprises a crushing roller and an adjusting crushing cylinder, driving roller shafts are processed at the two ends of the crushing roller, and a driven roller shaft is arranged in the adjusting crushing cylinder; the driven roller shaft comprises a transmission shaft column, a linkage shaft column, a driving shaft column, a reciprocating spiral groove, a controlled seat, a sliding seat, a connecting rod and a sliding rod; according to the technical key points, a reciprocating spiral groove machined in the surface of a linkage shaft column is matched with a controlled seat, and after a driving roller shaft and a driven roller shaft are matched with two driving belt wheels and a plurality of transmission belts to synchronously rotate, a crushing roller can roll and is matched with an adjusting crushing barrel to roll and crush ceramics; and the crushing barrel is adjusted to repeatedly move outside the driven roller shaft along the axis to rub and crush the ceramic, so that the grinding coverage rate of the ceramic is increased, incomplete grinding is avoided, and the production cost and the equipment investment cost are saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic powder production and processing, in particular to a ceramic powder production feeding mechanism with a crushing structure. Background Technique

[0002] Ceramic powder is a light non-metallic multifunctional material, with the main components being SiO2 and Al2O3. It has good dispersibility, high covering power, high whiteness, good suspension, good chemical stability, good plasticity, high heat resistance temperature, small density, low loss on ignition, good light scattering, and good insulation. It can improve the adsorption, weather resistance, durability, scrub resistance, corrosion resistance, and high temperature resistance of coatings, improve the mechanical properties of paint films, increase transparency, and improve fire resistance.

[0003] Ceramic powder is applicable to anti-corrosion, fire prevention, high temperature resistance, powder, architectural coatings, and various industrial and civil coatings. It is especially suitable for high-gloss and semi-gloss coatings and other solvents. It can replace the use of titanium dioxide, eliminate the light flocculation phenomenon caused by the use of titanium dioxide, and prevent the coating from turning yellow.

[0004] A patent document with the publication number CN214183441U, a superfine ceramic powder grinding equipment for making Tian Tie glaze porcelain, through the setting of a filter screen, during operation, filters out the ceramic powder that does not reach superfine, and conveys it into the box through a feeding machine for secondary powder grinding, improving work efficiency and avoiding the appearance of unqualified powder.

[0005] However, in the process of implementing the above technical solution, it is found that the above technical solution has the following technical problems:

[0006] Existing superfine ceramic powder grinding equipment filters out the ceramic powder that does not meet the requirements and escorts it through a feeding machine for secondary grinding. In the actual application process, this method increases the secondary powder grinding of the filtered material with the assistance of the feeding machine, and it is still easy to have the problem of insufficient grinding during secondary grinding, which is likely to increase unnecessary costs. Content of the Utility Model

[0007] In order to overcome the deficiencies of existing ultra-fine ceramic powder grinding equipment in the actual application process, which increases unnecessary costs due to adding a feeding machine to assist in the secondary grinding of the filtered material and still easily has the problem of insufficient grinding during the secondary grinding process, the embodiment of the present application provides a ceramic powder production feeding mechanism with a crushing structure. By using two driving pulleys and multiple transmission belts to connect the driving roller shaft to drive the driven roller shaft to rotate, since a controlled seat is arranged inside the reciprocating spiral groove machined on the surface of the linkage shaft column, when the crushing roller is rotating and the adjusting crushing cylinder is synchronously rotated by means of friction, the sliding seat slides outside the two sliding rods, so that the controlled seat moves back and forth along the axis direction of the linkage shaft column inside the reciprocating spiral groove, and finally drives the adjusting crushing cylinder at one end of the two connecting rods to move back and forth along the axis direction, which is convenient for the crushing roller to roll and cooperate with the adjusting crushing cylinder to roll and crush the ceramic, and the adjusting crushing cylinder moves to frictionally crush the ceramic, which is beneficial to improving the powder grinding coverage rate of the ceramic, avoiding incomplete powder grinding, and saving the production cost and the cost of equipment investment.

[0008] The technical solution adopted by the embodiment of the present application to solve its technical problems is:

[0009] A ceramic powder production feeding mechanism with a crushing structure, including a crushing roller and an adjusting crushing cylinder. The adjusting crushing cylinder is horizontally arranged on one side of the crushing roller, and the axes of the two are parallel.

[0010] Among them, driving roller shafts are machined at both ends of the crushing roller, a driven roller shaft is arranged inside the adjusting crushing cylinder. The driven roller shaft includes a transmission shaft column, linkage shaft columns are arranged at both ends of the transmission shaft column, driving shaft columns are arranged at one end of the two linkage shaft columns, a reciprocating spiral groove is machined on the surface of the linkage shaft column, a controlled seat is slidably connected inside the reciprocating spiral groove, a sliding seat is arranged at the bottom of the controlled seat, connecting rods are machined at the bottoms of both ends of the sliding seat, and sliding rods are arranged inside both ends of the sliding seat.

[0011] In a possible implementation manner, one end of each of the two connecting rods at the bottom of one sliding seat is fixedly machined with the inner wall of the adjusting crushing cylinder, and the rotating linkage shaft column controls the sliding seat to reciprocate outside the two sliding rods through the reciprocating spiral groove.

[0012] In a possible implementation manner, the driven roller shaft and the adjusting crushing cylinder are coaxially arranged. When the sliding seat reciprocates outside the two sliding rods, the adjusting crushing cylinder is driven to reciprocate outside the driven roller shaft through the two connecting rods. When the crushing roller and the adjusting crushing cylinder cooperate to roll and crush the ceramic, the adjusting crushing cylinder reciprocates along the axis direction on one side of the crushing roller to frictionally crush the ceramic.

[0013] In a possible implementation, a controlled gear is assembled and connected to the middle of one of the active roller shafts. The controlled gear is connected to the motor through a gear. Drive pulleys are assembled and connected to the outside of one end of one of the active roller shafts and the outside of one end of a transmission shaft column. A plurality of transmission belts are connected in a transmission manner between the outsides of the two drive pulleys.

[0014] In a possible implementation, connecting shaft sleeves are integrally formed on the two ends of the transmission shaft column and the outside of one end of the drive shaft column. Connecting shaft rods are integrally formed on the two ends of the linkage shaft column. The connecting shaft rods are connected in a plug-in manner inside the connecting shaft sleeves. A pin is jointly pinned inside the connecting shaft rods and the connecting shaft sleeves.

[0015] In a possible implementation, the outside of the crushing roller and the adjusting crushing cylinder is provided with the same feed frame. Both ends of the two slide bars on one slide seat pass through the inside of the feed frame, and nuts are respectively screwed on both ends of the slide bars to keep the slide bars fixed to the feed frame.

[0016] In a possible implementation, movable annular grooves are processed at the inner walls of both ends of the feed frame. The length of the adjusting crushing cylinder is longer than the length of the crushing roller. When the adjusting crushing cylinder reciprocates along the axis, its two ends are respectively movably connected inside the two movable annular grooves.

[0017] In a possible implementation, a cover plate is assembled and connected to the inner side of the top of the feed frame. The tops of both sides of the cover plate are processed into inclined surfaces. The cover plate covers the tops of the crushing roller and the adjusting crushing cylinder, and exposes the surface of the contact area between the crushing roller and the adjusting crushing cylinder.

[0018] In summary, the present utility model includes at least one of the following beneficial technical effects:

[0019] 1. By using the active roller shaft connected by two drive pulleys and a plurality of transmission belts to drive the driven roller shaft to rotate, since a controlled seat is arranged inside the reciprocating spiral groove processed on the surface of the linkage shaft column, when the crushing roller is rotating and the adjusting crushing cylinder is synchronously rotated by means of friction, by means of the slide seat sliding on the outside of the two slide bars, the controlled seat moves back and forth along the axis direction of the linkage shaft column inside the reciprocating spiral groove, and finally drives the adjusting crushing cylinder at one end of the two connecting rods to move back and forth along the axis direction, which is convenient for the crushing roller to roll and cooperate with the adjusting crushing cylinder to roll and crush ceramics, and the adjusting crushing cylinder moves to frictionally crush ceramics, which is beneficial to improving the powder grinding coverage rate of ceramics, avoiding incomplete powder grinding, and saving the production cost and the cost of equipment investment;

[0020] 2. By assembling a cover plate on the inner side of the top of the feeding frame, and processing inclined surfaces on the tops of both sides of the cover plate, and being in a state of covering the top of the crushing roller and the adjusting crushing cylinder, it is possible to guide the materials on the inner side of the top of the feeding frame to gather towards the center and fall between the crushing roller and the adjusting crushing cylinder, which is beneficial to preventing the materials from falling into the bottom through the gaps between the inner wall of the feeding frame and the crushing roller and the adjusting crushing cylinder, affecting the powder grinding effect. Brief Description of the Drawings

[0021] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0022] Figure 2 It is a schematic diagram of the positional structure of the adjusting crushing cylinder and the crushing roller of the present utility model;

[0023] Figure 3 It is a cross-sectional view of the adjusting crushing cylinder of the present utility model;

[0024] Figure 4 For the present utility model Figure 3 An enlarged schematic diagram of part A;

[0025] Figure 5 It is a schematic diagram of the structure of the present utility model when the sliding seat and the controlled seat are disengaged.

[0026] Reference Numerals: 1. Crushing roller; 2. Cover plate; 3. Adjusting crushing cylinder; 4. Feeding frame; 5. Driven roller shaft; 501. Transmission shaft column; 502. Driving shaft column; 503. Linkage shaft column; 6. Transmission belt; 7. Driving roller shaft; 8. Controlled gear; 9. Movable ring groove; 10. Connecting shaft sleeve; 11. Reciprocating spiral groove; 12. Controlled seat; 13. Sliding seat; 14. Connecting rod; 15. Slide bar; 16. Driving pulley; 17. Connecting shaft rod. Detailed Embodiment

[0027] The technical solutions in the embodiments of the present application are to solve the problems in the above-mentioned background technology, and the general idea is as follows:

[0028] Embodiment 1:

[0029] This embodiment introduces the specific structure of a feeding mechanism for ceramic powder production with a crushing structure. Specifically, refer to Figures 1 - 5 as shown, it includes a crushing roller 1 and an adjusting crushing cylinder 3 (horizontally arranged on one side of the crushing roller 1, and the axes of the two are parallel). Both ends of the crushing roller 1 are processed with driving roller shafts 7. A driven roller shaft 5 is arranged inside the adjusting crushing cylinder 3. The driven roller shaft 5 includes a transmission shaft column 501. Both ends of the transmission shaft column 501 are provided with linkage shaft columns 503. One end of each of the two linkage shaft columns 503 is provided with a driving shaft column 502. The surface of the linkage shaft column 503 is processed with a reciprocating spiral groove 11;

[0030] AsFigure 3 and Figure 4 As shown in Figure 4 , a controlled seat 12 is slidably connected inside the reciprocating spiral groove 11. A sliding seat 13 is provided at the bottom of the controlled seat 12. Connecting rods 14 are machined at the bottoms of both ends of the sliding seat 13, and sliding rods 15 are provided inside both ends of the sliding seat 13;

[0031] Among them, one end of each of the two connecting rods 14 at the bottom of one sliding seat 13 is fixedly machined with the inner wall of the adjusting crushing cylinder 3. By controlling the rotation of the linkage shaft column 503 and with the cooperation of the reciprocating spiral groove 11 and the controlled seat 12, the linkage shaft column 503 can control the sliding seat 13 to reciprocate outside the two sliding rods 15. Since the driven roller shaft 5 and the adjusting crushing cylinder 3 are coaxially arranged, the sliding seat 13 can be used to control the two connecting rods 14 to drive the adjusting crushing cylinder 3 to reciprocate outside the driven roller shaft 5, facilitating the cooperation between the crushing roller 1 and the adjusting crushing cylinder 3 (during the rotation of the crushing roller 1, due to the characteristic that the adjusting crushing cylinder 3 is fixedly installed by the two sliding rods 15, it can only move). The ceramic is roll-pressed and crushed, and at the same time, the adjusting crushing cylinder 3 reciprocates along the axial direction on one side of the crushing roller 1 to friction-crush the ceramic, so as to avoid incomplete crushing of local ceramics;

[0032] Secondly, in order to facilitate the rotation of the crushing roller 1, the rotation of the driven roller shaft 5 can be synchronously controlled to drive the adjusting crushing cylinder 3 to reciprocate along its axial direction. As shown in Figure 1 , Figure 3 and Figure 5 , a controlled gear 8 is assembled and connected to the middle of one driving roller shaft 7. Driving belt wheels 16 are assembled and connected to the outside of one end of one driving roller shaft 7 and the outside of one end of a transmission shaft column 501. A plurality of transmission belts 6 are connected in a transmission manner between the outside of the two driving belt wheels 16. By connecting the controlled gear 8 to the motor using a gear, when the motor works, with the cooperation of the gear and the controlled gear 8, the driving roller shaft 7 is driven to rotate, so that the two driving belt wheels 16 rotate synchronously under the drive of the plurality of transmission belts 6 (one driving belt wheel 16 is fixed to the outside of one driving roller shaft 7, and the other driving belt wheel 16 is fixed to the outside of the driven roller shaft 5), thereby providing power for the rotation of the driven roller shaft 5; Figure 1 、 Figure 3 and Figure 5 Furthermore, in order to facilitate the connection and fixation of the transmission shaft column 501, the linkage shaft column 503 and the drive shaft column 502. As shown in Figure 4 and Figure 5 ,

[0033] As shown in Figure 4 and Figure 5 , Figure 4 and Figure 5As shown, connection sleeves 10 are integrally formed on both ends of the drive shaft column 501 and the outside of one end of the drive shaft column 502. Connection shafts 17 are integrally formed on both ends of the linkage shaft column 503. By inserting the connection shafts 17 into the inside of the connection sleeves 10, after pinning pins inside the connection shafts 17 and the connection sleeves 10, one end of the linkage shaft column 503 can be fixed to one end of the drive shaft column 502, and the other end of the linkage shaft column 503 can be fixed to the drive shaft column 501, realizing the overall assembly work of the driven roller shaft 5.

[0034] By adopting the above technical solution:

[0035] In the above design, a motor with a gear on the rotating shaft is used to control the rotation of the controlled gear 8. With the help of the controlled gear 8, the driving roller shaft 7 is controlled to drive the crushing roller 1 to rotate, so that the driving roller shaft 7 connected by two driving pulleys 16 and multiple transmission belts 6 drives the driven roller shaft 5 to rotate. Since the driven roller shaft 5 is composed of a drive shaft column 501, two linkage shaft columns 503, and two drive shaft columns 502, a controlled seat 12 is arranged inside the reciprocating spiral groove 11 machined on the surface of the linkage shaft column 503. When the driven roller shaft 5 is in a rotating state, the controlled seat 12 reciprocates along the axis direction of the linkage shaft column 503 inside the reciprocating spiral groove 11 (the controlled seat 12 slides outside the two slide bars 15 through the slide seat 13 and maintains a moving state), thereby driving the adjusting crushing cylinder 3 at one end of the two connecting rods 14 on the surface of the slide seat 13 to reciprocate along the axis direction. In this state, the crushing roller 1 rolls and cooperates with the adjusting crushing cylinder 3 to roll and crush the ceramic, and the adjusting crushing cylinder 3 moves and frictions to crush the ceramic, which is beneficial to improving the powder grinding coverage rate of the ceramic, avoiding incomplete powder grinding, and there is no need to screen the ceramic powder that does not reach the final fineness, thus achieving the effect of cost saving.

[0036] Embodiment 2:

[0037] Based on Embodiment 1, this embodiment introduces the specific structures of the crushing roller 1 and the adjusting crushing cylinder 3, as Figure 1 and Figure 2 shown, the same feed frame 4 is arranged outside the crushing roller 1 and the adjusting crushing cylinder 3;

[0038] Among them, by passing both ends of the two slide bars 15 on one slide seat 13 through the inside of the feed frame 4 and respectively screwing nuts at both ends of the slide bars 15, the slide bars 15 can be fixed to the feed frame 4, the slide seat 13 is erected outside the two slide bars 15, and in the form of the fixed setting of the slide bars 15, the controlled seat 12 is supported to be controlled by the rotating linkage shaft column 503 (based on the cooperation of the reciprocating spiral groove 11 and the controlled seat 12), driving the slide seat 13 to reciprocate outside the two slide bars 15;

[0039] Secondly, in order to avoid being blocked by the inner walls at both ends of the feeding frame 4 during the process of adjusting the reciprocating movement of the crushing cylinder 3 along its axial direction, as Figure 2 shown, movable annular grooves 9 are machined at the inner walls at both ends of the feeding frame 4. The length of the adjusting crushing cylinder 3 is longer than that of the crushing roller 1. By enabling the adjusting crushing cylinder 3 to reciprocate along the axis, its two ends are respectively movably connected to the interiors of the two movable annular grooves 9, which can ensure that there is sufficient movable space during the process of the adjusting crushing cylinder 3 cooperating with the crushing roller 1 to crush ceramics;

[0040] Furthermore, in order to enable the ceramic material to be ground to accurately fall between the crushing roller 1 and the adjusting crushing cylinder 3 for grinding, as Figure 1 shown, a cover plate 2 is assembled and connected to the inner side of the top of the feeding frame 4. By enabling the cover plate 2 to cover the tops of the crushing roller 1 and the adjusting crushing cylinder 3 and exposing the surface of the contact area between the crushing roller 1 and the adjusting crushing cylinder 3, the tops on both sides of the cover plate 2 are machined into inclined surfaces, which can guide the raw materials to the center and fall between the two crushing rollers 1 when the raw materials fall on the top of the cover plate 2.

[0041] By adopting the above technical solutions:

[0042] The above design assembles the cover plate 2 on the inner side of the top of the feeding frame 4, and the tops on both sides of the cover plate 2 are machined into inclined surfaces and are in a state of covering the tops of the crushing roller 1 and the adjusting crushing cylinder 3. When materials are put into the inner side of the top of the feeding frame 4, with the guidance of the inclined surfaces, the materials gather towards the center and fall between the crushing roller 1 and the adjusting crushing cylinder 3, and thus are ground into powder by the crushing roller 1 and the adjusting crushing cylinder 3, which is beneficial to avoiding the materials from falling into the bottom through the gaps between the inner wall of the feeding frame 4 and the crushing roller 1 and the adjusting crushing cylinder 3, affecting the grinding effect.

[0043] Finally, it should be noted that: Obviously, the above embodiments are only examples for clearly explaining the present invention and are not limitations on the implementation manners. For those of ordinary skill in the art, other different forms of changes or modifications can be made on the basis of the above description. It is not necessary and impossible to enumerate all the implementation manners here. And the obvious changes or modifications derived therefrom are still within the protection scope of the present invention.

Claims

1. A ceramic powder production feeding mechanism with a crushing structure, characterized in that: include: Crushing roller (1); Adjusting the crushing cylinder (3), which is horizontally arranged on one side of the crushing roller (1), and the axes of the two are kept parallel; Wherein, both ends of the pulverizing roller (1) are processed with active roller shafts (7), the interior of the adjusting pulverizing cylinder (3) is provided with a driven roller shaft (5), the driven roller shaft (5) comprises a transmission shaft column (501), both ends of the transmission shaft column (501) are provided with linkage shaft columns (503), one end of the two linkage shaft columns (503) is provided with a driving shaft column (502), and the surface of the linkage shaft column (503) is processed with a reciprocating spiral groove (11); The reciprocating spiral groove (11) is slidably connected to a controlled seat (12) at the bottom of the controlled seat (12), connecting rods (14) are processed at the bottom of both ends of the slide seat (13), and sliding rods (15) are arranged inside both ends of the slide seat (13).

2. A ceramic powder production feeding mechanism with a pulverizing structure as claimed in claim 1, characterized in that: One end of the two connecting rods (14) at the bottom of the slide seat (13) is fixed to the inner wall of the adjusting crushing cylinder (3), and the linkage shaft column (503) in the rotating state controls the slide seat (13) to slide back and forth outside the two slide rods (15) through the reciprocating spiral groove (11).

3. A ceramic powder production feeding mechanism with a pulverizing structure as claimed in claim 2, characterized in that: The driven roller shaft (5) and the adjusting crushing cylinder (3) are coaxially arranged. When the sliding seat (13) slides back and forth outside the two sliding rods (15), the adjusting crushing cylinder (3) is driven to slide back and forth outside the driven roller shaft (5) through the two connecting rods (14). When the crushing roller (1) and the adjusting crushing cylinder (3) cooperate to crush ceramics by roller pressing, the adjusting crushing cylinder (3) moves back and forth along the axial direction on one side of the crushing roller (1) to rub and crush the ceramics.

4. A ceramic powder production feeding mechanism with a pulverizing structure as claimed in claim 1, characterized in that: A controlled gear (8) is assembled and connected to the middle of one of the active roller shafts (7), and the controlled gear (8) is connected to the motor via a gear. A driving pulley (16) is assembled and connected to the outside of one end of one of the active roller shafts (7) and the outside of one end of a transmission shaft column (501), and a plurality of transmission belts (6) are transmission-connected between the outsides of the two driving pulleys (16).

5. A ceramic powder production feeding mechanism with a pulverizing structure as claimed in claim 1, characterized in that: Both ends of the transmission shaft column (501) and the exterior of one end of the driving shaft column (502) are integrally formed with connecting sleeves (10), and both ends of the linkage shaft column (503) are integrally formed with connecting shaft rods (17); The connecting shaft rod (17) is plug-connected to the interior of the connecting shaft sleeve (10), and the interior of the connecting shaft rod (17) and the connecting shaft sleeve (10) are jointly pinned with a pin.

6. A ceramic powder production feeding mechanism with a pulverizing structure as claimed in claim 1, characterized in that: The same feed frame (4) is arranged outside the pulverizing roller (1) and the adjusting pulverizing cylinder (3), and both ends of the two slide bars (15) on the slide seat (13) pass through the inside of the feed frame (4), and nuts are respectively threadedly connected at both ends of the slide bars (15), so that the slide bars (15) and the feed frame (4) remain in a fixed state.

7. A ceramic powder production feeding mechanism with a pulverizing structure as claimed in claim 6, characterized in that: The inner walls of both ends of the feed frame (4) are processed with movable annular grooves (9); the length of the adjustable crushing cylinder (3) is longer than the length of the crushing roller (1); when the adjustable crushing cylinder (3) reciprocates along the axis, its two ends are movably connected to the inside of the two movable annular grooves (9).

8. A ceramic powder production feeding mechanism with a pulverizing structure as claimed in claim 6, characterized in that: A cover plate (2) is assembled and connected to the inner side of the top of the feed frame (4), and the tops of both sides of the cover plate (2) are processed into inclined surfaces. The cover plate (2) covers the tops of the crushing roller (1) and the adjusting crushing cylinder (3), and leaves the contact area surfaces of the crushing roller (1) and the adjusting crushing cylinder (3) exposed.

Citation Information

Patent Citations

  • Superfine ceramic powder grinding equipment for manufacturing sky iron glaze porcelain

    CN214183441U