Tool for quickly positioning speed governor base and preventing welding deformation
By designing a tooling including large body panels, bottom panels, pallets, baffles, support panels and pressurization devices, the problems of positioning offset and welding deformation of the speed limiter base are solved, and the rapid positioning and efficient welding of the speed limiter base are achieved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202421626368.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-07-10
AI Technical Summary
In the prior art, the positioning process of the speed limiter base requires manual measurement and positioning, and the lack of fixed clamping measures, resulting in positioning offset and welding deformation, affecting production efficiency and product quality.
A tooling including large body panels, bottom panels, pallets, baffles, support panels and pressurization devices is designed. Through the cooperation of these components and the use of pressurization devices, the rapid positioning of the speed limiter base and the prevention of welding deformation are achieved.
The tooling provides fixed positioning and limiting functions, avoid positioning offsets and welding deformation, and improves production efficiency and product quality.
Smart Images

Figure CN223028841U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of mechanical positioning technology, specifically a tooling for quickly positioning a speed limiter base and preventing welding deformation. Background Art
[0002] The elevator speed limiter is one of the safety control components in the elevator safety protection system. When the elevator car is overspeeding or even in danger of falling during normal operation, the first protection device, the speed limiter, will work in conjunction with the safety clamp to stop the elevator car. When the elevator speed limiter is in use, it is necessary to install and fix the elevator speed limiter on the mounting base to prevent the elevator speed limiter from sliding during use, which will affect the use of the elevator speed limiter. In the traditional welding work of the speed limiter base, each set of welding requires manual measurement of dimensions and manual positioning of each component. There is no fixed clamping measure after positioning, which leads to the displacement of the positioned components and deformation of components during welding, resulting in slow production efficiency and defective product quality. Summary of the invention
[0003] The technical problem solved by the utility model is to provide a tool for quickly positioning a speed limiter base and preventing welding deformation in view of the above-mentioned defects of the prior art.
[0004] In view of the above technical problems, the technical solution of the present invention is a tooling for quickly positioning the base of a speed limiter and preventing welding deformation, comprising: a large body plate and a bottom plate, the length of the bottom plate is greater than or equal to the width of the speed limiter base, the bottom plate is transversely and vertically fixedly connected to the bottom end of the large body plate in the width direction, the bottom plate has two protrusions in the front end direction of the large body plate, which cooperate with the concave and convex gaps of the center holes of the left and right bottom plates of the speed limiter base, the height of the protrusions is less than the depth of the center hole, and also includes several support plates parallel to the bottom plate and fixed in the middle of the large body plate, the support plates are abutted against the support arms of the speed limiter base 2, and also include The invention also includes a baffle plate fixed on the front end of the large body plate and parallel to the bottom plate, whose length is less than the inner side spacing of the two support arms of the speed limiter base, the length of the support arm of the speed limiter base minus the distance between the baffle plate and the bottom plate is a small spacing, and there is a protrusion on the baffle plate that matches the concave-convex gap of the center hole of the top plate of the speed limiter base, and the height of the protrusion is greater than the sum of the small spacing and the depth of the center hole of the top plate of the speed limiter base. It also includes a support plate fixed on the front end of the large body plate and parallel to the bottom plate, the upper surface of the support plate abuts against the top plate of the speed limiter base, and also includes several pressurizing devices for pressurizing the top plate of the speed limiter base.
[0005] Specifically, the number of tooling pallets for quickly positioning the speed limiter base and preventing welding deformation is 2.
[0006] Specifically, the upper surface of the tooling support plate for quickly positioning the speed limiter base and preventing welding deformation is arc-shaped.
[0007] Specifically, the raised object of the tooling baffle for the quick positioning and anti-welding deformation of the speed limiter base is located at the center of the baffle.
[0008] Specifically, the upper surface of the tooling support plate for the quick positioning and anti-welding deformation of the speed limiter base is arc-shaped.
[0009] Specifically, the outer surface of the tooling bottom plate for the quick positioning and anti-welding deformation of the speed limiter base is abutted by a steel frame support.
[0010] Specifically, the number of the tooling pressurizing devices for the quick positioning and anti-welding deformation of the speed limiter base is 2.
[0011] Specifically, the tooling pressurizing device for the quick positioning and anti-welding deformation of the speed limiter base is a manual screw press.
[0012] Since the present utility model is designed according to the specific structure of the speed limiter base, the present utility model provides a fixed positioning and limiting function, avoiding the repeated positioning work during the production of the speed limiter base. Moreover, the existence of the limiting device not only ensures that the positions of the positioned components will not shift, but also guarantees that the components will not deform during the welding operation. The production efficiency during the production of the speed limiter base is improved, and the quality of the speed limiter base is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings of the embodiments will be briefly introduced below. Obviously, the drawings described below only relate to some embodiments of the present application and do not limit the present application.
[0014] Figure 1 It is a schematic structural diagram of a tooling for the quick positioning and anti-welding deformation of a speed limiter base of the present utility model
[0015] The markings in the figure are described as follows:
[0016] 1. Large body plate; 2. Bottom plate; 3. Baffle; 4. Support plate; 5. Support plate; 6. Pressurizing device DETAILED DESCRIPTION OF THE EMBODIMENTS
[0017] To make the objectives, technical solutions, and advantages of the embodiments of the present application clearer, the technical solutions of the embodiments of the present application will be clearly and completely described below in conjunction with the drawings of the embodiments of the present application. Obviously, the described embodiments are some, but not all, of the embodiments of the present application. All other embodiments obtained by those of ordinary skill in the art without creative efforts based on the described embodiments of the present application fall within the scope of protection of the present application.
[0018] Unless otherwise defined, technical or scientific terms used herein shall have the ordinary meanings as understood by those of ordinary skill in the art to which this application pertains.
[0019] The following provides a complete and detailed description of the specific embodiments of the present invention with reference to the accompanying drawings.
[0020] As Figure 1 shown, a tooling for the quick positioning of a speed limiter base and prevention of welding deformation, which is characterized by including: a large body plate 1 and a bottom plate 2. The length of the bottom plate 2 is greater than or equal to the width of the speed limiter base. The bottom plate 2 is horizontally and perpendicularly fixedly connected to the bottom surface at the bottom end in the width direction of the large body plate 1. There are 2 protrusions on the bottom plate 2 in the front direction of the large body plate 1, which are in concave-convex clearance fit with the central holes of the left and right bottom plates of the speed limiter base. The height of the protrusions is less than the depth of the central holes. It also includes several support plates 5 fixed in the middle of the large body plate parallel to the bottom plate. The support plates 5 are in contact with the support arms of the speed limiter base 2. It further includes a baffle plate 3 fixed at the front end of the large body plate parallel to the bottom plate, whose length is less than the inner distance between the two support arms of the speed limiter base 2. The distance between the length of the support arm of the speed limiter base minus the distance between the baffle plate 3 and the bottom plate 2 is a small distance. There is a protrusion on the baffle plate 3 that is in concave-convex clearance fit with the central hole of the top plate of the speed limiter base, and the height of the protrusion is greater than the sum of the small distance and the depth of the central hole of the top plate of the speed limiter base. It also includes a support plate 4 fixed at the front end of the large body plate 1 parallel to the bottom plate. The upper surface of the support plate 4 is in contact with the top plate of the speed limiter base. It further includes several pressurizing devices 6 for pressurizing the top plate of the speed limiter base. When in use, first place the right bottom plate and the left bottom plate of the speed limiter base on the welding tooling bottom plate 2. The hole positions of the two bottom plates of the speed limiter base 2 are respectively sleeved on the 2 protrusions on the tooling bottom plate 2. Then place the two support arms of the speed limiter base on the support plates 5 according to the drawing positions. The bottom ends of the two support arms are closely against the left and right bottom plates of the speed limiter base. Then lean the top plate of the speed limiter base against the baffle plate 3. The hole position of the top plate of the speed limiter base is sleeved on the protrusion of the baffle plate 3. The upper surface of the support plate 4 is in contact with the top plate of the speed limiter base. Finally, use the quick clamping device 6 to clamp the top plate of the speed limiter base, the two support arms, and the left and right bottom plates of the speed limiter base. Rotate the operating part of the pressurizing device 6. Since the length of the baffle plate 3 is less than the inner distance between the two support arms of the speed limiter base 2, and there is a small distance between the baffle plate 3 and the top plate of the speed limiter base, and there is a protrusion on the baffle plate 3 that is in concave-convex clearance fit with the central hole of the top plate of the speed limiter base, the top plate of the speed limiter base, the two support arms, and the left and right bottom plates of the speed limiter base are closely fitted together within the tolerance of the accuracy requirements under the pressure applied by the pressurizing device. Then fix the components of the speed limiter base under the accuracy requirements, first spot-weld and then perform welding operations until the speed limiter base is completely manufactured successfully.
[0021] Specifically, the number of the support plates 5 of the tooling for the quick positioning of the speed limiter base and prevention of welding deformation is 2, which can balance the speed limiter base and control costs.
[0022] Specifically, the upper surface of the tooling support plate 5 for rapid positioning of the speed limiter base and prevention of welding deformation is arc-shaped, which can reduce the friction between the support plate 5 and the two support arms of the speed limiter.
[0023] Specifically, the protrusion of the tooling baffle 3 for rapid positioning of the speed limiter base and prevention of welding deformation is located at the center of the baffle, which is more conducive to the balance of the top plate of the speed limiter base.
[0024] Specifically, the upper surface of the tooling support plate 4 for rapid positioning of the speed limiter base and prevention of welding deformation is arc-shaped, which can reduce the friction between the upper surface of the support plate and the top plate of the speed limiter.
[0025] Specifically, the outer surface of the tooling bottom plate 2 for rapid positioning of the speed limiter base and prevention of welding deformation has a steel frame support for abutment, which can play a better limiting role.
[0026] Specifically, the number of the tooling pressurizing devices 6 for rapid positioning of the speed limiter base and prevention of welding deformation is 2, which can balance work efficiency and cost.
[0027] Specifically, the tooling pressurizing device 6 for rapid positioning of the speed limiter base and prevention of welding deformation is a manual screw press, which can better adjust the pressure applied by the pressurizing device.
[0028] The above is only an exemplary embodiment of the present application, and is not used to limit the protection scope of the present application. The protection scope of the present application is determined by the appended claims.
Claims
1. A tool for quickly positioning the speed limiter base and preventing welding deformation, characterized in that include: A main body (1), a bottom plate (2), the length of the bottom plate (2) being greater than or equal to the width of the speed limiter base, the bottom plate (2) being transversely and vertically fixedly connected to the bottom end of the main body (1) in the width direction, the bottom plate (2) having two protrusions in the front end direction of the main body (1), matching the concave-convex clearance of the left and right bottom plates of the speed limiter base, the height of the protrusions being less than the depth of the center hole, and also including a plurality of support plates (5) parallel to the bottom plate (2) and fixed in the middle of the main body, the support plates (5) being in contact with the support arm of the speed limiter base 2, and also including a support plate (5) fixed at the front end of the main body (1) and parallel to the bottom plate (2) The baffle (3) has a length less than the inner spacing of the two support arms of the speed limiter base, the length of the support arm of the speed limiter base minus the distance between the baffle (3) and the base plate (2) is a small spacing, the baffle (3) has a protrusion that matches the concave-convex clearance of the center hole of the top plate of the speed limiter base, the height of the protrusion is greater than the sum of the small spacing and the depth of the center hole of the top plate of the speed limiter base, and also includes a support plate (4) fixed to the front end of the large body (1) and parallel to the base plate, the upper surface of the support plate (4) is in contact with the top plate of the speed limiter base, and also includes a plurality of pressurizing devices (6) for pressurizing the top plate of the speed limiter base.
2. The tooling for quickly positioning the speed limiter base and preventing welding deformation according to claim 1 is characterized in that The number of the support plates (5) is 2.
3. The tooling for quickly positioning the speed limiter base and preventing welding deformation according to claim 1 is characterized in that The upper surface of the support plate (5) is arc-shaped.
4. The tooling for quickly positioning the speed limiter base and preventing welding deformation according to claim 1 is characterized in that The baffle (3) protrusion is located at the center of the baffle (3).
5. The tooling for quickly positioning the speed governor base and preventing welding deformation according to claim 1 is characterized in that The upper surface of the support plate (4) is arc-shaped.
6. The tooling for quickly positioning the speed governor base and preventing welding deformation according to claim 1 is characterized in that The outer surface of the bottom plate (2) is supported and abutted by a steel frame.
7. The tooling for quickly positioning and preventing welding deformation of the speed governor base according to any one of claims 1 to 6, characterized in that The number of the pressurizing devices (6) is 2.
8. The tooling for quickly positioning and preventing welding deformation of the speed governor base according to any one of claims 1 to 6, characterized in that The pressurizing device (6) is a manual screw press.