Auxiliary device for welding cross beam of vibrating screen
By designing an auxiliary device for welding of vibrating screen beams including base platform, positioning side plate, flange fixing plate and height adjustment mechanism, the problems of low butt efficiency and poor versatility of vibrating screen beams and flanges in the prior art are solved, and efficient and precise butt and welding quality of beams and flanges are improved.
Patent Information
- Application Number
- CN202421714305.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-07-19
AI Technical Summary
In the prior art, the butt efficiency of vibrating screen beams and flanges is low, and the versatility is poor, so it cannot be applied to flanges of various sizes and shapes, and the height of the beam cannot be adjusted to achieve coaxial setting of the beams and flanges.
An auxiliary device for welding vibrating screen beams is designed, including a base platform, positioning side plate, flange fixing plate and height adjustment mechanism. The flange of different diameters can be connected through the flange connecting holes on the flange fixing plate, and the horizontal height and position of the beam are adjusted through the height adjustment mechanism to ensure the coaxial arrangement of the beam and the flange.
The butt efficiency and butt quality of vibrating screen beams and flanges are improved, and the versatility of the device is enhanced. It can be applied to beams and flanges of different sizes and shapes to ensure welding quality and efficiency.
Smart Images

Figure CN223028850U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding construction, and particularly relates to an auxiliary device for welding a vibrating screen cross beam. Background Technique
[0002] Vibrating screen classification is a common device for classifying, dehydrating, desliming and de-meshing particulate mixtures with different particle sizes, and has been widely used in the beneficiation field at present; with the development and construction of large-scale mining enterprises and the renovation and expansion of old mining enterprises, the production capacity has been greatly improved, so large vibrating screens with large processing capacity and high screening efficiency are required to be matched.
[0003] The vibrating screen cross beam has many functions such as connecting the left and right side plates, supporting the screen mesh, and transmitting the excitation source, and is one of the important components in the vibrating screen. Therefore, the processing and manufacturing quality of the vibrating screen cross beam has an important impact on the processing capacity and screening efficiency of the vibrating screen.
[0004] The existing new vibrating screen cross beam docking tooling with the publication number CN203804460U includes a base, a sliding plate is welded on the base, a positioning plate is welded on the sliding plate, and two docking seats are slidably connected to the positioning plate; the flange is fixed on the docking seat, and the cross beam is fixed between the two docking seats by positioning through the long groove on the bottom plate of the docking seat; it is convenient for the flange and the cross beam to be assembled and welded, and the docking efficiency of the vibrating screen cross beam and the flange is improved; however, the following problems exist in the existing technology: 1. The cross section of the vibrating screen cross beam is square or circular, and the corresponding square flange or circular flange is installed. The docking seats in the existing technology cannot be applied to flanges of various sizes and shapes, and the versatility is poor; 2. When the flange and the cross beam are welded, it is necessary to coaxialize the central axis of the cross beam and the central axis of the flange. Therefore, when cross beams of different sizes are docked with flanges of different sizes, it is necessary to adjust the height of the cross beam, and the existing technology cannot adjust the cross beam to make the cross beam and the flange coaxial; 3. The cross beam with a circular cross section cannot be stably placed on the positioning plate. Content of the Utility Model
[0005] Aiming at the deficiencies of the existing technology, the purpose of the utility model is to provide an auxiliary device for welding a vibrating screen cross beam with strong versatility and convenient for accurate alignment of the flange and the cross beam.
[0006] The technical solution adopted by the utility model to solve its technical problems is:
[0007] An auxiliary device for welding a vibrating screen cross beam includes a base platform, two positioning side plates are slidably connected to the base platform and are locked and fixed by a locking member, and further includes two flange fixing plates, and the two flange fixing plates are detachably connected to the opposite sides of the two positioning side plates; a plurality of groups of flange connection holes for connecting flanges with different diameters are arranged on the flange fixing plates.
[0008] The utility model adopting the above technical solution, compared with the prior art, has the prominent features as follows:
[0009] Through a plurality of groups of flange connection holes on the flange fixing plate, flanges with different diameters can be connected; and the flange fixing plate can be replaced according to the shape of the flange to be installed: when the cross-section of the cross beam is circular, the flange fixing plate can be applicable to circular flanges with different diameters; when the cross-section of the cross beam is rectangular, the flange fixing plate is replaced so that the flange fixing plate is applicable to square flanges with different sizes; the utility model can be applicable to the welding work of cross beams with different sizes and flanges with different sizes, and has strong versatility.
[0010] Preferably, a further technical solution of the utility model is as follows:
[0011] Preferably, the positioning side plate has an L-shaped structure, including a bottom plate slidably connected to the base platform and a vertical plate perpendicular to the bottom plate, and the vertical plate is located on the opposite side of the two bottom plates; the vertical plate has a first connection hole, and the flange fixing plate is provided with a second connection hole corresponding to the first connection hole. A connecting bolt and a connecting nut are also included. The connecting bolt passes through the first connection hole and the second connection hole and is locked and fixed by the connecting nut to position the side plate and the flange fixing plate.
[0012] Preferably, a positioning groove is arranged along the length direction of the positioning platform on the positioning platform, and a positioning boss adapted to the positioning groove is arranged on the lower side of the bottom plate, and the positioning boss is slidably connected in the positioning groove.
[0013] Preferably, the cross-section of the positioning groove is arranged in an inverted T shape, the locking member is a locking bolt, and a threaded hole is arranged on the bottom plate. The locking bolt is threadedly connected to the threaded hole; the positioning boss corresponds to an inverted T-shaped structure. When the lower end of the locking bolt moves downward and abuts against the positioning platform, the positioning platform provides an upward reaction force, so that the horizontal part of the positioning boss abuts against the horizontal groove surface of the positioning groove. Due to the increase in friction, the positioning side plate can no longer slide along the base platform, and the position of the positioning side plate is fixed.
[0014] Preferably, a reinforcing rib is arranged between the bottom plate and the vertical plate.
[0015] Preferably, a support assembly for supporting the cross beam is arranged between the two positioning side plates. The support assembly includes a support top plate, and a height adjustment mechanism is arranged under the support top plate; it is convenient to adjust the horizontal height of the cross beam according to different cross beam sizes to ensure that the axis of the cross beam and the axis of the flange are located at the same horizontal height.
[0016] Preferably, the height adjustment mechanism includes a bottom plate, on which a set of scissor folding arms are arranged, two in a set; each scissor folding arm includes two support rods hinged in an X shape, and the ends of the support rods of the two scissor folding arms correspond to each other and are connected by a connecting shaft rod; the two connecting shaft rods at the upper ends of the two scissor folding arms are fixedly connected to the support top plate, and a height adjustment lead screw is passed through the two connecting shaft rods at the lower ends. A slider is threadedly connected to the height adjustment lead screw. Among the two connecting shaft rods at the lower end, one connecting shaft rod is fixedly connected to the bottom plate, and the other connecting shaft rod is fixedly connected to the slider; when the height adjustment lead screw is rotated, the slider moves along the height adjustment lead screw. When the slider moves closer to the other connecting shaft rod, the support top plate rises, and when the slider moves away from the other connecting shaft rod, the support top plate descends.
[0017] Preferably, side top seats are arranged on the left and right sides of the support top plate. A center adjustment lead screw is threadedly connected to the side top seat. The center adjustment lead screw is perpendicular to the side top seat. One end of the center adjustment lead screw is located outside the side top seat, and one end is located inside the side top seat. The end located inside the side top seat abuts against the side surface of the cross beam.
[0018] Preferably, it further includes a V-shaped positioning seat. The V-shaped positioning seat is placed on the support top plate, and a V-shaped groove for stably placing a cylindrical cross beam is provided at the top of the V-shaped positioning seat.
[0019] The end of the center adjustment lead screw located inside the side top seat abuts against the side surface of the cross beam with a rectangular cross section or the V-shaped positioning seat. By adjusting the center adjustment lead screws on both sides of the cross beam, the horizontal position of the axis of the cross beam can be adjusted, and thus the axes of the cross beam and the flange can be made collinear. Description of the Drawings
[0020] Figure 1 is a schematic structural diagram of the auxiliary device for welding the cross beam of the vibrating screen in the embodiment of the present invention;
[0021] Figure 2 is a front view structural diagram of the positioning side plate in the embodiment of the present invention;
[0022] Figure 3 is a side view structural diagram of the positioning side plate in the embodiment of the present invention;
[0023] Figure 4 is a top view structural diagram of the positioning side plate in the embodiment of the present invention;
[0024] Figure 5 is a structural diagram of the flange fixing plate in the embodiment of the present invention;
[0025] Figure 6 is a structural diagram of the base platform in the embodiment of the present invention;
[0026] Figure 7 is a structural diagram of the height adjustment mechanism in the embodiment of the present invention;
[0027] Figure 8 This is a schematic structural diagram when the V-shaped positioning seat adjusts the horizontal position in the embodiment of the present utility model.
[0028] Explanation of reference numerals: 1. Base platform; 1-1. Positioning groove; 2. Positioning side plate; 2-1. Vertical plate; 2-2. Reinforcing rib; 2-3. Bottom plate; 2-4. First connection hole; 2-5. Positioning boss; 2-6. Threaded hole; 3. Support assembly; 3-1. Side top seat; 3-2. Central adjustment lead screw; 3-3. Height adjustment lead screw; 3-4. Scissor folding arm; 3-5. Support top plate; 4. Flange fixing plate; 4-1. Second connection hole; 4-2. Flange connection hole; 5. Cross beam; 6. V-shaped positioning seat. Detailed implementation manners
[0029] The present utility model will be further described below in conjunction with specific embodiments. The purpose is only to better understand the content of the present utility model. Therefore, the examples given do not limit the protection scope of the present utility model.
[0030] As Figures 1 to 5 shown, this embodiment provides an auxiliary device for welding the cross beam 5 of a vibrating screen, which includes a base platform 1. Two positioning side plates 2 are slidably connected to the base platform 1 and are locked and fixed by a locking member. The device further includes two flange fixing plates 4, and the two flange fixing plates 4 are detachably connected to the opposite sides of the two positioning side plates 2; a plurality of groups of flange connection holes 4-2 for connecting flanges of different diameters are provided on the flange fixing plates 4.
[0031] Through the plurality of groups of flange connection holes 4-2 on the flange fixing plates 4, flanges of different diameters can be connected; and the flange fixing plates 4 can be replaced according to the shape of the flange to be installed: when the cross-section of the cross beam 5 is circular, the flange fixing plates 4 can be applicable to circular flanges of different diameters; when the cross-section of the cross beam 5 is rectangular, the flange fixing plates 4 are replaced so that the flange fixing plates 4 are applicable to square flanges of different sizes; the present utility model can be applicable to the group welding work of cross beams 5 of different sizes and flanges of different sizes, and has strong versatility.
[0032] Preferably, as Figures 1 to 4 shown, the positioning side plate 2 has an L-shaped structure, which includes a bottom plate 2-3 slidably connected to the base platform 1 and a vertical plate 2-1 perpendicular to the bottom plate 2-3. The vertical plate 2-1 is located on the opposite sides of the two bottom plates 2-3; a first connection hole 2-4 is provided on the vertical plate 2-1, and a second connection hole 4-1 corresponding to the first connection hole 2-4 is provided on the flange fixing plate 4. The device further includes a connection bolt and a connection nut. The connection bolt passes through the first connection hole 2-4 and the second connection hole 4-1 and locks and fixes the positioning side plate 2 and the flange fixing plate 4 through the connection nut; in order to ensure the support effect of the vertical plate 2-1, a reinforcing rib 2-2 is provided between the bottom plate 2-3 and the vertical plate 2-1.
[0033] Preferably, as Figure 2 , Figure 6 shown, a positioning groove 1-1 is arranged along the long direction of the positioning platform on the upper edge of the positioning platform, and a positioning boss 2-5 adapted to the positioning groove 1-1 is arranged on the lower side of the bottom plate 2-3. The positioning boss 2-5 is slidably connected in the positioning groove 1-1. Among them, the side cross-section of the positioning groove 1-1 is trapezoidal or inverted T-shaped. The locking member is a locking bolt. A threaded hole 2-6 is arranged on the bottom plate 2-3, and the locking bolt is threadedly connected in the threaded hole 2-6. When the side cross-section of the positioning groove 1-1 is inverted T-shaped, the positioning boss 2-5 corresponds to an inverted T-shaped structure. When the side cross-section of the positioning groove 1-1 is trapezoidal, the positioning boss 2-5 corresponds to a trapezoidal structure. When the lower end of the locking bolt moves downward and abuts against the positioning platform, the positioning platform provides an upward reaction force, so that the positioning boss 2-5 abuts against the horizontal groove surface of the positioning groove 1-1. Since the lower bottom of the positioning boss 2-5 is large, it is clamped in the positioning groove 1-1, and the positioning side plate 2 can no longer slide along the base platform 1, and the position of the positioning side plate 2 is fixed.
[0034] Preferably, as Figure 1 shown, a support assembly 3 for supporting the cross beam 5 is arranged between the two positioning side plates 2. The support assembly 3 includes a support top plate 3-5, and the following is arranged under the support top plate 3-5; Side top seats 3-1 are arranged on the left and right sides of the support top plate 3-5. A center adjustment lead screw 3-2 is threadedly connected to the side top seat 3-1. The center adjustment lead screw 3-2 is perpendicular to the side top seat 3-1. One end of the center adjustment lead screw 3-2 is located outside the side top seat 3-1, and one end is located inside the side top seat 3-1. The end located inside the side top seat 3-1 abuts against the side surface of the cross beam 5. In this embodiment, two support assemblies 3 are placed between the two positioning side plates 2. Those skilled in the art can select to evenly lay a suitable number of support assemblies 3 between the two positioning side plates 2 according to the length of the cross beam 5.
[0035] Specifically, the height adjustment mechanism includes a bottom plate 2-3. A set of scissor folding arms 3-4 are arranged on the bottom plate 2-3, a set of two; Each scissor folding arm 3-4 includes two support rods hinged in an X shape. The ends of the support rods of the two scissor folding arms 3-4 correspond one by one and are connected by a connecting shaft rod; The two connecting shaft rods at the upper ends of the two scissor folding arms 3-4 are fixedly connected to the support top plate 3-5. A height adjustment lead screw 3-3 is arranged through the two connecting shaft rods at the lower ends. A slider is threadedly connected to the height adjustment lead screw 3-3. Among the two connecting shaft rods at the lower ends, one connecting shaft rod is fixedly connected to the bottom plate 2-3, and the other connecting shaft rod is fixedly connected to the slider; When the height adjustment lead screw 3-3 is rotated, the slider moves along the height adjustment lead screw 3-3. When the slider moves closer to the other connecting shaft rod, the support top plate 3-5 rises. When the slider moves away from the other connecting shaft rod, the support top plate 3-5 descends.
[0036] In use, bolts are passed through the through holes on the flange and the flange connection holes 4-2 at a suitable position and the matching nuts are tightened to fix the flange and the flange connecting plate. Then, the cross beam 5 is placed on the supporting top plate 3-5 of the supporting assembly 3. By rotating the height adjustment screw rod 3-3, the slider is driven to move along the height adjustment screw rod 3-3, the connecting shaft rod connected to the slider is driven to move, the hinged angle of the supporting rod is driven to change, and further the height of the supporting top plate 3-5 is driven to change. The cross beam 5 is placed on the supporting top plate 3-5, and thus the cross beam 5 and the flange are driven to be at the same horizontal height. Then, the center adjustment screw rod 3-2 is rotated to adjust the horizontal position of the central axis of the cross beam 5 so that the central axis of the cross beam 5 is collinear with the central axis of the flange. Then, the two positioning side plates 2 are slid so that the flange is in contact with the cross beam 5. After the two positioning side plates 2 are tightly abutted against the cross beam 5, the locking bolts are tightened to fix the two positioning side plates 2.
[0037] Furthermore, the cross beam 5 with a rectangular side cross-section can be stably placed on the supporting top plate 3-5, but the cross beam 5 with a circular side cross-section cannot be placed. Therefore, in this embodiment, a V-shaped positioning seat 6 is also provided. In use, the V-shaped positioning seat 6 is placed on the supporting top plate 3-5. A V-shaped groove for stably placing the cylindrical cross beam 5 is provided at the top of the V-shaped positioning seat 6. The end of the center adjustment screw rod 3-2 abuts against both sides of the V-shaped positioning seat 6. With the help of the V-shaped positioning seat 6, the stable placement, height adjustment and horizontal position adjustment of the cylindrical cross beam 5 can be realized.
[0038] This device is adapted to cross beams 5 and flanges of different models, different sizes and different shapes, can adjust the height and horizontal position of the cross beam 5, ensures the coaxial welding of the cross beam 5 and the flange, improves the welding quality and welding efficiency, has strong versatility, and is worthy of popularization and use in this field.
[0039] The above are only the preferred feasible embodiments of the present utility model, and do not limit the scope of rights of the present utility model accordingly. All equivalent changes made by using the content of the specification and drawings of the present utility model are included in the scope of rights of the present utility model.
Claims
1. An auxiliary device for welding a vibrating screen beam, comprising a base platform, two positioning side plates are slidably connected to the base platform and locked and fixed by a locking member, characterized in that: It also includes two flange fixing plates, which are detachably connected to the opposite sides of the two positioning side plates; the flange fixing plates are provided with a plurality of groups of flange connection holes for connecting flanges of different diameters.
2. The auxiliary device for welding the vibrating screen beam according to claim 1, characterized in that: The positioning side plate has an L-shaped structure, including a bottom plate slidably connected to the base platform and a vertical plate arranged perpendicular to the bottom plate, and the vertical plate is located on the opposite side of the two bottom plates; there is a first connecting hole on the vertical plate, and a second connecting hole is arranged on the flange fixing plate corresponding to the first connecting hole, and also includes connecting bolts and connecting nuts, and the connecting bolts pass through the first connecting hole and the second connecting hole and are locked and fixed to the positioning side plate and the flange fixing plate through the connecting nuts.
3. The auxiliary device for welding the vibrating screen beam according to claim 2, characterized in that: A positioning groove is arranged along the upper side of the positioning platform in the longitudinal direction of the positioning platform, and a positioning boss matched with the positioning groove is arranged on the lower side of the bottom plate, and the positioning boss is slidably connected in the positioning groove.
4. The auxiliary device for welding the vibrating screen beam according to claim 3, characterized in that: The side section of the positioning groove is arranged in an inverted T shape, the locking member is a locking bolt, a threaded hole is arranged on the bottom plate, and the locking bolt is threadedly connected in the threaded hole.
5. The auxiliary device for welding the vibrating screen beam according to claim 2, characterized in that: Reinforcing ribs are arranged between the bottom plate and the vertical plate.
6. The auxiliary device for welding the vibrating screen beam according to claim 1, characterized in that: A support assembly for supporting the crossbeam is arranged between the two positioning side plates. The support assembly comprises a support top plate, and a height adjustment mechanism is arranged under the support top plate.
7. The auxiliary device for welding the vibrating screen beam according to claim 6, characterized in that: The height adjustment mechanism includes a base plate, on which a group of scissor-type folding arms are arranged, one group of two; each scissor-type folding arm includes two support rods hinged in an X shape, and the support rod ends of the two scissor-type folding arms correspond to each other one by one and are connected by a connecting shaft rod; the two connecting shaft rods at the upper ends of the two scissor-type folding arms are fixedly connected to the support top plate, and the two connecting shaft rods at the lower ends are penetrated by a height adjustment screw, and a slider is threadedly connected to the height adjustment screw, and of the two connecting shaft rods at the lower ends, one connecting shaft rod is fixedly connected to the base plate, and the other connecting shaft rod is fixedly connected to the slider; when the height adjustment screw is rotated, the slider moves along the height adjustment screw, and when the slider moves closer to the other connecting shaft rod, the support top plate rises, and when the slider moves away from the other connecting shaft rod, the support top plate drops.
8. The auxiliary device for welding the vibrating screen beam according to claim 6, characterized in that: Side top seats are arranged on the left and right sides of the supporting top plate, and a center adjustment screw is threadedly connected to the side top seat. The center adjustment screw is arranged perpendicular to the side top seat, one end of the center adjustment screw is located on the outside of the side top seat, and the other end is located on the inside of the side top seat, and the end located on the inside of the side top seat abuts against the side of the crossbeam.
9. The auxiliary device for welding the vibrating screen beam according to claim 6, characterized in that: The utility model also comprises a V-shaped positioning seat, which is placed on the supporting top plate, and a V-shaped groove is arranged on the top of the V-shaped positioning seat for stably placing the cylindrical cross beam.
Citation Information
Patent Citations
Novel butt-joint assembly for vibrating screen cross beam
CN203804460U
Cited By
Device for positioning and welding flange with hole on large rectangular pipe
CN121491647A