Air filter shell welding tool

By designing an air filter housing welding tool with a rotating mount and hydraulic rod, the problem of inconvenient steering of the existing welding tool is solved, and rapid adjustment and efficiency improvement of the welding process are achieved.

CN223028881UActive Publication Date: 2025-06-27ZHEJIANG YUFENG FILTER CO LTD
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Patent Information

Application Number
CN202422102537.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-06-27
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

The existing air filter housing welding tool does not have a structure that is easy to turn, resulting in a more troublesome welding process and low efficiency.

Method used

An air filter housing welding tool including a workbench, mounting seat, limit structure and hydraulic rod is designed. The rapid adjustment and welding of the filter housing is achieved through the rotational installation between the mounting seat and the base plate and the use of the hydraulic rod.

Benefits of technology

This design makes the welding process more convenient and fast, and can quickly adjust the direction of the shell, greatly improving work efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223028881U_ABST
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Abstract

The utility model relates to the technical field of welding tools, and discloses an air filter shell welding tool which comprises a workbench, the workbench comprises a bottom plate, table legs are installed at the four corners of the bottom plate, an installation base is rotationally connected to the upper outer surface of the bottom plate, and a first limiting structure is installed on the outer surface of the installation base. A second limiting structure is mounted on the other surface of the mounting base, a support is mounted on one side of the bottom plate, a through hole is formed in the outer surface of the mounting base, a first connecting rod is mounted in the through hole, a second connecting rod is mounted at one end of the first connecting rod, and a third connecting rod is rotationally connected to the other end of the second connecting rod; and the other end of the third connecting rod is rotationally connected with a fourth connecting rod. According to the utility model, through the rotary installation between the installation seat and the bottom plate, the direction of the shell can be rapidly adjusted only by rotating the installation seat when different positions are welded, so that the welding process is more convenient and rapid, and the working efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding jigs, in particular to a welding jig for an air filter housing. Background Art

[0002] In the automotive manufacturing industry, when assembling and welding the air filter housing on an automobile to achieve the overall connection of the air filter, a welding jig is required to cooperate for fixing it.

[0003] The utility model patent application document with the publication number of "CN206140030U" discloses a welding jig for an air filter housing for automobiles, which mainly consists of a welding device and a clamping device. This technical solution has the advantage of high efficiency, and solves the problems in the existing welding of air filter housings, such as usually welding by manually using a soldering iron, with more human factors involved, large welding errors, high consumption of vulnerable parts, large deviation in temperature control, long time consumption, low efficiency, and high product defect rate.

[0004] The welding jig for an air filter housing for automobiles disclosed in the above document has the following defects: during the use of the clamping device, the clamped filter housing inside the clamping device needs to be welded at multiple angles, and the filter housing cannot be turned. Since the clamping device is fixed on the fixing plate, the welding process is rather troublesome.

[0005] It can be seen that the existing welding jig for an air filter housing does not have a structure convenient for turning, and it is necessary to improve the existing deficiencies to provide a welding jig for an air filter housing. Content of the Utility Model

[0006] To solve the above technical problems, the utility model is realized through the following technical solutions:

[0007] The utility model provides a welding jig for an air filter housing, which includes a workbench. The workbench includes a bottom plate, and table legs are installed at the four corners of the bottom plate. The outer surface of the bottom plate is rotatably connected with a mounting seat. A first limiting structure is installed on the outer surface of the mounting seat, and a second limiting structure is installed on the other surface of the mounting seat. A bracket is installed on one side of the bottom plate. A through hole is formed on the outer surface of the mounting seat, and a first connecting rod is installed inside the through hole. One end of the first connecting rod is installed with a second connecting rod. The other end of the second connecting rod is rotatably connected with a third connecting rod. The other end of the third connecting rod is rotatably connected with a fourth connecting rod. The other end of the fourth connecting rod is connected with one end of a push rod through a hinge structure. The other end of the push rod penetrates through one side of the workbench until it extends to the outside.

[0008] Further, the bracket includes support rods. There are two support rods which are symmetrically distributed on the upper outer surface of the bottom plate. An installation plate is installed on the upper outer surface of the support rods. Through holes are provided on the upper outer surface of the installation plate. Bearings are installed inside the through holes. The inner and outer surfaces of the bearings are rotatably connected to the outer surface of the hydraulic rod. A pressing plate is installed on the lower outer surface of the hydraulic rod.

[0009] Further, the first limiting structure includes a first fixing plate. Two first reinforcing plates are installed on one side of the first fixing plate. A sleeve is installed between the first reinforcing plates. A through hole is provided on one side of the first fixing plate. The inner and outer surfaces of the through hole are in fit with the outer surface of the sleeve. A lead screw is installed at the center of the sleeve. One end of the lead screw is in fit with one end of a connecting block. A cross bar is installed at one end of the connecting block. The other end of the lead screw penetrates through the inside of the sleeve until it is in fit with one side of the first limiting plate. A slider is installed on one side of the lead screw. There are two sliders which are evenly distributed on both sides of the lead screw. One side of the slider is in fit with one side of the first limiting plate. The other side of the slider penetrates through the first fixing plate. The slider is slidably connected to the first fixing plate.

[0010] Further, the second limiting structure includes a second fixing plate. Two second reinforcing plates are installed on one side of the second fixing plate. A support block is installed on the other side of the second fixing plate. A second limiting plate is installed on the other side of the support block.

[0011] Further, both the first limiting plate and the second limiting plate are semicircular.

[0012] Further, through holes are provided at one end of the installation plate. Connecting pins are installed inside the through holes. The installation plate is connected to the support rod through the connecting pins.

[0013] The utility model has the following beneficial effects:

[0014] (1) Through the rotational installation between the mounting seat and the bottom plate, when welding different positions, only the mounting seat needs to be rotated to quickly adjust the direction of the shell, making the welding process more convenient and fast, and greatly improving the work efficiency.

[0015] Of course, when implementing any product of the utility model, it is not necessarily required to achieve all the above-mentioned advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0017] Figure 1 This is a schematic diagram of the overall structure of the present utility model;

[0018] Figure 2 This is a schematic diagram of the bracket structure of the present utility model;

[0019] Figure 3 This is a schematic diagram of the first limiting structure of the present utility model;

[0020] Figure 4 This is a schematic diagram of the second limiting structure of the present utility model;

[0021] Figure 5 This is a top view of the workbench structure of the present utility model;

[0022] Figure 6 This is a schematic diagram of the partial structure of the present utility model;

[0023] In the drawings, the list of components represented by each reference numeral is as follows:

[0024] In the figure: 1, workbench; 101, bottom plate; 102, mounting seat; 103, first limiting structure; 10301, first fixing plate; 10302, first reinforcing plate; 10303, sleeve; 10304, lead screw; 10305, connecting block; 10306, cross bar; 10307, first limiting plate; 10308, slider; 104, second limiting structure; 10401, second fixing plate; 10402, second reinforcing plate; 10403, support block; 10404, second limiting plate; 105, table leg; 106, first connecting rod; 107, second connecting rod; 108, third connecting rod; 109, fourth connecting rod; 1010, hinge structure; 1011, push-pull rod; 2, bracket; 201, support rod; 202, mounting plate; 203, bearing; 204, hydraulic rod; 205, pressing plate; 206, connecting pin. Detailed implementation manners

[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0026] Please refer to Figures 1-6As shown in the figure, the utility model relates to a welding tooling for an air filter housing, which includes a workbench 1. The workbench 1 includes a bottom plate 101. Table legs 105 are installed at the four corners of the bottom plate 101. A mounting seat 102 is rotatably connected to the outer surface of the bottom plate 101. A first limiting structure 103 is installed on the outer surface of the mounting seat 102. A second limiting structure 104 is installed on the other surface of the mounting seat 102. A bracket 2 is installed on one side of the bottom plate 101. A through hole is opened on the outer surface of the mounting seat 102. A first connecting rod 106 is installed inside the through hole. One end of the first connecting rod 106 is installed with a second connecting rod 107. The other end of the second connecting rod 107 is rotatably connected to a third connecting rod 108. The other end of the third connecting rod 108 is rotatably connected to a fourth connecting rod 109. The other end of the fourth connecting rod 109 is connected to one end of a push rod 1011 through a hinge structure 1010. The other end of the push rod 1011 penetrates through one side of the workbench 1 until it reaches the outside thereof.

[0027] The bracket 2 includes support rods 201. The support rods 201 are set to be two and are symmetrically distributed on the outer surface of the bottom plate 101. A mounting plate 202 is installed on the outer surface of the support rods 201. A through hole is opened on the outer surface of the mounting plate 202. A bearing 203 is installed inside the through hole. The inner and outer surfaces of the bearing 203 are rotatably connected to the outer surface of a hydraulic rod 204. A pressing plate 205 is installed on the lower outer surface of the hydraulic rod 204.

[0028] The first limiting structure 103 includes a first fixing plate 10301. Two first reinforcing plates 10302 are installed on one side of the first fixing plate 10301. A sleeve 10303 is installed between the first reinforcing plates 10302. A through hole is opened on one side of the first fixing plate 10301. The inner and outer surfaces of the through hole are fitted with the outer surface of the sleeve 10303. A lead screw 10304 is installed at the axis of the sleeve 10303. One end of the lead screw 10304 is fitted with one end of a connecting block 10305. A cross bar 10306 is installed at one end of the connecting block 10305. The other end of the lead screw 10304 penetrates through the inside of the sleeve 10303 until it is fitted with one side of a first limiting plate 10307. A slide block 10308 is installed on one side of the lead screw 10304. The slide blocks 10308 are set to be two and are evenly distributed on both sides of the lead screw 10304. One side of the slide block 10308 is fitted with one side of the first limiting plate 10307. The other side of the slide block 10308 penetrates through the first fixing plate 10301. The slide block 10308 is slidably connected to the first fixing plate 10301.

[0029] The second limiting structure 104 includes a second fixed plate 10401. Two second reinforcing plates 10402 are installed on one side of the second fixed plate 10401. A support block 10403 is installed on the other side of the second fixed plate 10401. A second limiting plate 10404 is installed on the other side of the support block 10403.

[0030] Both the first limiting plate 10307 and the second limiting plate 10404 are arranged in a semicircular shape.

[0031] A through hole is opened at one end of the mounting plate 202. A connecting pin 206 is installed inside the through hole. The mounting plate 202 is connected to the support rod 201 through the connecting pin 206.

[0032] During use, first, press one side of the filter housing against one side of the second limiting plate 10404. Then hold the cross bar 10306 and drive the lead screw 10304 to rotate synchronously by rotating the cross bar 10306. Then drive the first limiting plate 10307 to move towards the filter housing through the lead screw 10304 until one side of the first limiting plate 10307 fits against the other side of the filter housing. Then start the hydraulic rod 204 and drive the pressing plate 205 to move downward through the hydraulic rod 204 until the pressing plate 205 abuts against the upper outer surface of the filter housing. Through the extrusion of the pressing plate 205, the bottom of the filter housing fits more firmly with the mounting seat 102. At this time, the clamping of the filter housing is completed. When welding at different positions, only need to push the push-pull rod 1011, and then drive the second connecting rod 107, the third connecting rod 108 and the fourth connecting rod 109 connected to the other end of the push-pull rod 1011 to reciprocate, and then drive the first connecting rod 106 to rotate. Then drive the mounting seat 102 to rotate through the first connecting rod 106, and the filter housing can be operated in different directions without the operator walking back and forth. When the welding is completed, retract the hydraulic rod 204 so that the pressing plate 205 no longer presses the filter housing. Then rotate the cross bar 10306 in the reverse direction, drive the lead screw 10304 to rotate synchronously through the cross bar 10306, and then drive the first limiting plate 10307 to move in the reverse direction away from the filter housing through the lead screw 10304 until one side of the first limiting plate 10307 is separated from the other side of the filter housing. At this time, the welded filter housing can be taken out. Through the rotational installation between the mounting seat 102 and the bottom plate 101, when welding at different positions, only need to rotate the mounting seat 102 to quickly adjust the direction of the housing, making the welding process more convenient and fast, and greatly improving the work efficiency.

[0033] The preferred embodiments of the present utility model disclosed above are only used to help illustrate the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the present utility model, so that those skilled in the relevant art can well understand and utilize the present utility model. The present utility model is only limited by the claims and their full scope and equivalents.

Claims

1. An air filter housing welding tool, comprising a workbench (1), characterized in that: The workbench (1) comprises a base plate (101), four corners of the base plate (101) are provided with table legs (105), the upper outer surface of the base plate (101) is rotatably connected to a mounting seat (102), the outer surface of the mounting seat (102) is provided with a first limiting structure (103), the other surface of the mounting seat (102) is provided with a second limiting structure (104), a bracket (2) is provided on one side of the base plate (101), a through hole is provided on the outer surface of the mounting seat (102), and a second limiting structure (104) is provided inside the through hole. A connecting rod (106), wherein a second connecting rod (107) is installed at one end of the first connecting rod (106), the other end of the second connecting rod (107) is rotatably connected to a third connecting rod (108), the other end of the third connecting rod (108) is rotatably connected to a fourth connecting rod (109), the other end of the fourth connecting rod (109) is connected to one end of a push-pull rod (1011) via a hinge structure (1010), and the other end of the push-pull rod (1011) passes through one side of the workbench (1) to the outside thereof.

2. The air filter housing welding tool according to claim 1, characterized in that: The bracket (2) comprises a support rod (201), wherein the support rod (201) is set as two and symmetrically distributed on the upper outer surface of the base plate (101), a mounting plate (202) is mounted on the upper outer surface of the support rod (201), a through hole is formed on the upper outer surface of the mounting plate (202), a bearing (203) is mounted inside the through hole, the inner and outer surfaces of the bearing (203) are rotatably connected to the outer surface of a hydraulic rod (204), and a pressure plate (205) is mounted on the lower outer surface of the hydraulic rod (204).

3. The air filter housing welding tool according to claim 1, characterized in that: The first limiting structure (103) comprises a first fixing plate (10301), two first reinforcing plates (10302) are installed on one side of the first fixing plate (10301), a sleeve (10303) is installed between the first reinforcing plates (10302), a through hole is opened on one side of the first fixing plate (10301), the inner and outer surfaces of the through hole are in contact with the outer surface of the sleeve (10303), a screw rod (10304) is installed at the axis of the sleeve (10303), one end of the screw rod (10304) is in contact with one end of a connecting block (10305), and one end of the connecting block (10305) is in contact with the connecting block (10305). A cross bar (10306) is installed, the other end of the screw rod (10304) passes through the interior of the sleeve (10303) until it fits with one side of the first limit plate (10307), a slider (10308) is installed on one side of the screw rod (10304), and the sliders (10308) are set to two and are evenly distributed on both sides of the screw rod (10304), one side of the slider (10308) fits with one side of the first limit plate (10307), and the other side of the slider (10308) passes through the first fixed plate (10301), and the slider (10308) is slidably connected to the first fixed plate (10301).

4. The air filter housing welding tool according to claim 1, characterized in that: The second limiting structure (104) comprises a second fixing plate (10401), two second reinforcing plates (10402) are installed on one side of the second fixing plate (10401), a supporting block (10403) is installed on the other side of the second fixing plate (10401), and a second limiting plate (10404) is installed on the other side of the supporting block (10403).

5. The air filter housing welding tool according to claim 3, characterized in that: The first limiting plate (10307) and the second limiting plate (10404) are both configured to be semicircular.

6. The air filter housing welding tool according to claim 2, characterized in that: A through hole is provided at one end of the mounting plate (202), a connecting pin (206) is installed inside the through hole, and the mounting plate (202) is connected to the support rod (201) via the connecting pin (206).

Citation Information

Patent Citations

  • Vapour automotive air filter casing welding frock

    CN206140030U