Railway passenger car bogie stabilizing wheel mounting seat assembling device
By designing a mounting set pair device for the stable wheel of the rail passenger bus, the circular body structure and positioning stop structure are used to solve the problem of low accuracy of manual marking set pairs, and efficient and reliable set pairing operation is achieved, which significantly improves production efficiency and product quality.
Patent Information
- Application Number
- CN202422105395.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-29
AI Technical Summary
During the production and manufacturing of rail passenger bus bogie stability wheels, the manual marking group has high accuracy requirements for the mounting seat position and a slight deviation in error will affect subsequent CNC processing and assembly, resulting in the scrapping of workpieces and delayed construction periods.
A rail passenger bus bogie stabilization wheel mounting seat group pairing device is designed, and a bracket with a circular ring structure is adopted. The inner annular surface is equipped with a central positioning stop structure and the outer annular surface is equipped with a side positioning stop structure. It is connected to the mounting seat through a connecting member to form an integral part to ensure that the mounting seat is concentric with the bracket. The bracket rotates around the vertical axis of the cylinder to limit the rotational displacement.
The stability and reliability of the stable wheel mounting set pair is achieved, the group accuracy is ensured, the zero rework rate is zero, the production efficiency is improved by 5 to 10 times, the operator's labor intensity is reduced, and labor and production costs are saved.
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Figure CN223028882U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of auxiliary tooling for rail vehicle bogie component production, in particular to a rail passenger vehicle bogie stabilizing wheel mounting seat assembly device. Background Art
[0002] During the manufacturing process of the stabilizing wheel of a railway passenger car bogie, a cylindrical mounting seat must be assembled around the stabilizing wheel upper cover cylinder. Since the mounting seat assembly must be assembled around the cylinder according to a specific size;
[0003] At present, the assembly method adopted is: manual marking, measuring the position of the mounting seat one by one and then assembling. Since the subsequent welding, CNC machining and assembly size requirements are involved, the marking size must be accurate to meet the needs. This process requires the assembly error to be 0.5mm. A slight deviation will cause dimensional errors in subsequent CNC machining and the vehicle cannot be assembled, resulting in the scrapping of the workpiece and delaying the construction period. Moreover, the consistency of manual marking is also difficult to guarantee. Utility Model Content
[0004] The purpose of the utility model is to overcome the defects of the prior art and provide a railway passenger car bogie stabilizing wheel mounting seat assembly device which can reduce the difficulty of bogie stabilizing wheel mounting seat assembly, ensure assembly accuracy and improve production efficiency.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] The utility model discloses a railway passenger car bogie stabilizing wheel mounting seat assembly device, comprising:
[0007] The support is constructed in a toroidal structure, and the inner surface of the support is formed with a center positioning stop structure that can extend into the cylinder of the stabilizing wheel and fit with the inner wall of the cylinder;
[0008] The outer annular surface of the bracket is formed with a side positioning stop structure extending downward and abutting against the vertical plate of the outer raised section of the stabilizing wheel, and the bracket is provided with a through hole at a position corresponding to the mounting seat of the stabilizing wheel; and
[0009] A connecting piece passes through the through hole and is connected to the mounting seat.
[0010] Furthermore, the center positioning stop structure is a positioning plate that is evenly distributed along the circumference of the inner annular surface of the bracket and is constructed in an L-shaped structure.
[0011] Furthermore, the side positioning and stopping structure includes a first plate body fixedly connected to the bracket, and a second plate body is fixedly connected to one side of the first plate body.
[0012] Furthermore, the bracket also includes a first extension section and a second extension section;
[0013] The inner circumferential surface of the bracket is formed with the first extension section extending towards the central axis of the cylinder, and the outer circumferential surface of the bracket is formed with the second extension section extending away from the central axis of the cylinder.
[0014] Furthermore, a notch capable of accommodating a hand is formed on one side of the bracket, and a straight connecting section is connected to the bottom of the notch.
[0015] Furthermore, the connecting piece is a hexagon head bolt.
[0016] In the above technical solution, for the device for assembling and aligning the mounting seat of the stabilizer wheel of the railway passenger car bogie provided by the present utility model, the beneficial effects are as follows:
[0017] The device for assembling and aligning the mounting seat of the stabilizer wheel of the railway passenger car bogie designed by the present utility model includes a bracket. The inner circumferential surface of the bracket is provided with a central positioning and stopping structure, and the outer circumferential surface of the bracket is provided with a side positioning and stopping structure. A connecting piece is installed at the position of the mounting seat corresponding to the stabilizer wheel. The mounting seat and the bracket are connected through the connecting piece to form an integral body. When the mounting seat and the stabilizer wheel are assembled and aligned, the bracket is concentric with the cylinder through the central positioning and stopping structure, ensuring the accurate position of the bracket on the stabilizer wheel. The side positioning and stopping structure is attached to the vertical plate of the outer convex section of the stabilizer wheel to stop the rotation of the bracket around the vertical axis of the cylinder, thereby restricting the rotational displacement of the bracket;
[0018] This assembling and aligning device ensures the stability and reliability of the assembly of the mounting seat of the stabilizer wheel, ensures the assembly accuracy of the mounting seat of the stabilizer wheel, with a zero rework rate, improves the production efficiency by 5 to 10 times, reduces the labor intensity of the operator, saves labor and production costs. The device has a simple structure and is easy to operate, reduces the operation difficulty of assembling and aligning the mounting seat of the stabilizer wheel of the bogie, and helps to improve the product quality. Description of the Drawings
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required to be used in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings.
[0020] Figure 1 It is a schematic diagram of the overall structure of the device for assembling and aligning the mounting seat of the stabilizer wheel of the railway passenger car bogie disclosed by the present utility model.
[0021] Description of the Reference Numerals:
[0022] 1. Stabilizer wheel; 2. Bracket; 3. Connecting piece; 4. Mounting seat; 5. Central positioning and stopping structure; 6. Side positioning and stopping structure; 7. Second plate body; 8. Cylinder; 9. Connecting section. Detailed implementation mode
[0023] In order to enable those skilled in the art to better understand the technical solution of the present utility model, the present utility model will be further introduced in detail below in conjunction with the accompanying drawings.
[0024] See Figure 1 as shown;
[0025] The utility model relates to an assembling device for a stabilizer wheel mounting seat of a railway passenger car bogie, which comprises: a bracket 2;
[0026] The bracket 2 is constructed in a toroidal structure. A central positioning and stopping structure 5 is formed on the inner ring surface of the bracket 2, which can extend into a cylinder 8 of the stabilizer wheel 1 and fit with the inner wall of the cylinder 8. Through the central positioning and stopping structure 5, the bracket 2 is concentric with the cylinder 8, ensuring the accurate position of the bracket 2 on the stabilizer wheel 1;
[0027] A side positioning and stopping structure 6 is formed on the outer ring surface of the bracket 2 and extends downward to fit with the vertical plate of the outer convex section of the stabilizer wheel 1. Through the side positioning and stopping structure 6, the rotation of the bracket 2 around the vertical axis of the cylinder 8 is stopped, thereby restricting the rotational displacement of the bracket 2;
[0028] A through hole is provided in the bracket 2 corresponding to the position of the mounting seat 4 of the stabilizer wheel 1; A connecting member 3 is inserted into the through hole. The connecting member 3 is a hexagon head bolt or a pin shaft with an external thread. The connecting member 3 passes through the through hole and is connected to the threaded hole of the mounting seat 4;
[0029] In this structure, the bracket 2 is connected to the mounting seat 4 through the connecting member 3, so that the mounting seat 4 and the bracket 2 form an integral body, which not only realizes the synchronous positioning of eight mounting seats 4 at one time, improves the positioning efficiency, but also ensures the dimensional consistency of the mounting seats 4 during mass production;
[0030] In a preferred embodiment, the central positioning and stopping structure 5 is a positioning plate constructed in an L-shaped structure and evenly distributed circumferentially along the inner ring surface of the bracket 2.
[0031] In a preferred embodiment, the side positioning and stopping structure 6 includes a first plate body fixedly connected to the bracket 2. A second plate body 7 is fixedly connected to one side of the first plate body 7. The second plate body 7 extends towards the vertical plate of the convex section of the stabilizer wheel 1. During use, the rotation displacement of the bracket 2 is stopped by the end of the second plate body 7 abutting against the vertical plate of the convex section of the stabilizer wheel 1;
[0032] In a preferred embodiment, the bracket 2 further includes a first extension section and a second extension section;
[0033] The inner ring surface of the bracket is formed with a first extension section extending towards the central axis of the cylinder 8, and the outer ring surface of the bracket is formed with a second extension section extending away from the central axis of the cylinder 8. A central positioning and stopping structure 5 is fixedly connected to the first extension section, and a side positioning and stopping structure 6 is fixedly connected to the second extension section, thereby facilitating the lightweight design of the device.
[0034] Preferably, one side of the bracket 2 is formed with a notch capable of accommodating a hand, and the bottom of the notch is connected with a linear connecting section 9. During use, the hand can hold the connecting section 9 to pick up the bracket 2, which is convenient to use.
[0035] In the above technical solution, for the device for assembling the mounting seats of the stabilizer wheels of the railway passenger car bogie provided by the utility model, the using method is as follows:
[0036] Figure 1 as shown:
[0037] During operation, first, the mounting seats 4 to be assembled are tightened on the connecting members 3 of the bracket 2 one by one, so that the mounting seats 4 and the assembling device form a whole, and then the whole of the bracket 2 and the mounting seats 4 is placed at the upper cover plate of the stabilizer wheel 1;
[0038] The four positioning and stopping structures 5 of the bracket 2 are clamped into the inner wall of the cylinder 8 of the stabilizer wheel, and the side positioning and stopping structure 6 is attached to the vertical plate of the stabilizer wheel 1 to form positioning. At this time, the position where the mounting seat 4 is located is exactly at the set position and its welding point is fixed. After spot welding, the connecting member 3 is rotated to disengage it from the mounting seat 4 and the assembling device is removed, thus completing the assembling process.
[0039] Only some exemplary embodiments of the present utility model have been described by way of illustration above. Undoubtedly, for those of ordinary skill in the art, without departing from the spirit and scope of the present utility model, the described embodiments can be modified in various different ways. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the protection scope of the claims of the present utility model.
Claims
1. A railway passenger car bogie stabilizing wheel mounting seat assembly device, characterized in that: include: A support (2) is constructed in the form of a toroidal structure, and its inner annular surface is formed with a central positioning stop structure (5) capable of extending into a cylinder (8) of a stabilizing wheel (1) and fitting against the inner wall of the cylinder (8); The outer annular surface of the bracket (2) is formed with a side positioning stop structure (6) extending downward and abutting against the vertical plate of the outer raised section of the stabilizing wheel (1); the bracket (2) is provided with a through hole at a position corresponding to the mounting seat (4) of the stabilizing wheel (1); and A connecting piece (3) passing through the through hole and connected to the mounting seat (4).
2. The railway passenger car bogie stabilizing wheel mounting seat assembly device according to claim 1 is characterized in that ; The central positioning stop structure (5) is a positioning plate that is evenly distributed along the circumference of the inner annular surface of the bracket (2) and is constructed in an L-shaped structure.
3. The railway passenger car bogie stabilizing wheel mounting seat assembly device according to claim 1, characterized in that ; The side positioning stop structure (6) comprises a first plate body fixedly connected to the bracket (2), and a second plate body (7) is fixedly connected to one side of the first plate body.
4. The railway passenger car bogie stabilizing wheel mounting seat assembly device according to claim 1, characterized in that ; The bracket (2) further comprises a first extension section and a second extension section; The inner annular surface of the support (2) is formed with the first extension section extending toward the central axis of the cylinder (8), and the outer annular surface of the support (2) is formed with the second extension section extending away from the central axis of the cylinder (8).
5. The railway passenger car bogie stabilizing wheel mounting seat assembly device according to claim 4, characterized in that ; A notch capable of accommodating a hand is formed on one side of the support (2), and a straight-line connecting section (9) is connected to the bottom of the notch.
6. The railway passenger car bogie stabilizing wheel mounting seat assembly device according to claim 1, characterized in that ; The connecting piece (3) is a hexagonal head bolt.