Positioning welding device for air conditioner gas collecting pipe production

By using a combination of contact sensor and engaging base in the welding device of the air conditioner air collector, the problem of deviation during the welding process is solved, the welding efficiency is improved, and the workshop environment is improved.

CN223028922UActive Publication Date: 2025-06-27TAIZHOU HENGLI PIPE IND MFG CO LTD
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Patent Information

Application Number
CN202421727277.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-06-27
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

During the welding process, the welding points of the air conditioner air collecting pipe are prone to deviation from the position of the welding torch, resulting in damage to the welding strength and affecting the welding efficiency.

Method used

A positioning welding device for air conditioning gas pipe production is designed. When multiple engaging bases are moved to the position below the L-shaped vertical plate in sequence, a positioning signal is generated by contacting the inductor to ensure the accuracy of the welding operation.

Benefits of technology

Through the accuracy of positioning signals, weld deviations are reduced, the welding efficiency of air conditioner air collector pipes is improved, and the combination of vacuum suction ports and pumps is used to effectively remove the smoke generated during welding and improve the workshop environment.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a positioning welding device for air conditioner gas collecting tube production, which belongs to the field of welding devices, and comprises a processing turntable and a clamping base, the right side of the upper end of the processing turntable is fixedly connected with an L-shaped vertical plate, and the front end of the L-shaped vertical plate is fixedly connected with a pair of wafer transverse plates; a self-rebounding damping rotating shaft is installed between the two wafer transverse plates, a transverse rotating rod is fixedly connected to the output end of the self-rebounding damping rotating shaft, a vertical open groove is formed in the end, close to the transverse rotating rod, of the clamping base, springs are fixedly connected to the upper side and the lower side of the rear inner wall of the vertical open groove correspondingly, and inner pushing vertical strips are fixedly connected to the outer ends of the springs; the end, close to the inner side groove, of the inner pushing vertical strip is fixedly connected with a contact sensor, when the multiple clamping bases sequentially move to the position below the L-shaped vertical plate, positioning signals are generated through the contact sensor, welding operation is more accurate, deviation is not prone to being generated, and then the welding efficiency of an air conditioner gas collecting pipe machining body is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the field of welding devices, and more specifically, to a positioning welding device for the production of air conditioner collector pipes. Background Technique

[0002] The main function of the air conditioner collector pipe in the air conditioner is to collect all the gases in the evaporator, and then connect to the outdoor unit through the collector pipe, so as to play a role in circulation. Since the air conditioner collector pipe needs to be bent during air conditioner assembly, most of the existing air conditioner collector pipes are provided with a section of corrugated pipe. The main pipe of the collector pipe and the corrugated pipe are generally processed separately, and then the two are connected into one body by welding.

[0003] During the welding process of the collector pipe, the welding point is prone to deviate from the position of the welding torch, resulting in damage to the welding strength, which is not conducive to ensuring the welding efficiency of the collector pipe. Therefore, it is necessary to design a positioning welding device for the production of air conditioner collector pipes to solve the above problems. Content of the Utility Model

[0004] 1. Technical Problems to be Solved

[0005] Aiming at the problems existing in the prior art, the purpose of the utility model is to provide a positioning welding device for the production of air conditioner collector pipes, which can generate a positioning signal by using a contact sensor when multiple clamping bases are sequentially moved to the position below the L-shaped vertical plate, so that the welding operation of the air conditioner collector pipe processing body is more accurate and not prone to deviation, thereby ensuring the welding efficiency of the air conditioner collector pipe processing body.

[0006] Technical Solution

[0007] To solve the above problems, the utility model adopts the following technical solutions.

[0008] A positioning welding device for the production of air conditioner collector pipes includes a processing turntable and a clamping base. The upper right side of the processing turntable is fixedly connected with an L-shaped vertical plate. The front end of the L-shaped vertical plate is fixedly connected with a pair of circular horizontal plates. A self-return damping rotating shaft is installed between the two circular horizontal plates. The output end of the self-return damping rotating shaft is fixedly connected with a horizontal rotating rod. One end of the clamping base close to the horizontal rotating rod is provided with a vertical slot. Both the upper and lower sides of the rear inner wall of the vertical slot are fixedly connected with springs. The outer ends of the springs are fixedly connected with inner pushing vertical bars. The middle part of the inner side wall of the vertical slot is provided with an inner groove. One end of the inner pushing vertical bar close to the inner groove is fixedly connected with a contact sensor.

[0009] Furthermore, the contact sensor cooperates with the inner groove.

[0010] Furthermore, welding torches are fixedly connected to the four corners of the lower inner wall of the L-shaped vertical plate, and a plurality of clamping bases are annularly and fixedly connected to the outer side of the upper end of the processing turntable.

[0011] Further, an air-conditioning collecting pipe processing body is clamped at the upper end of the clamping base.

[0012] Further, the output ends of multiple welding torches are matched with the connection parts of the air-conditioning collecting pipe processing body.

[0013] Further, the processing turntable rotates clockwise, and a dust suction port is fixedly connected to the lower inner wall of the L-shaped vertical plate.

[0014] Further, a suction pipe is fixedly connected to the upper end of the dust suction port, and a pump is externally connected to the suction pipe. Beneficial effects

[0015] Compared with the prior art, the advantages of the present utility model are as follows:

[0016] (1) When multiple clamping bases are sequentially moved to the position below the L-shaped vertical plate in this solution, the horizontal turning rod can contact and squeeze the inner pushing vertical bar outside the clamping base, so that the inner pushing vertical bar is pushed inward. When the contact sensor is pushed into the inner groove, an accurate positioning signal can be generated. When the rotation position of the processing turntable has an error and does not completely enter the space below the L-shaped vertical plate, the horizontal turning rod does not contact the inner pushing vertical bar, and the contact sensor does not generate an accurate positioning signal, prompting the staff to come and adjust, so that the welding operation of the air-conditioning collecting pipe processing body can be more accurate, not easily deviate, and thus ensure the welding efficiency of the air-conditioning collecting pipe processing body.

[0017] (2) And when multiple welding torches process the interfaces of the air-conditioning collecting pipe processing body, a large amount of smoke will be generated, affecting the workshop environment. Therefore, a dust suction port can be set below the L-shaped vertical plate directly above the air-conditioning collecting pipe processing body, and the processing dust can be adsorbed by the suction pipe through an externally connected pump, which is beneficial to ensuring the workshop environment. Description of the drawings

[0018] Figure 1 It is a top view structural schematic diagram of the processing turntable of the present utility model;

[0019] Figure 2 It is an axonometric structural schematic diagram of the processing turntable of the present utility model;

[0020] Figure 3 It is an enlarged structural schematic diagram of the L-shaped vertical plate of the present utility model;

[0021] Figure 4 It is a side view sectional structural schematic diagram of the inner groove of the present utility model.

[0022] Explanation of the reference numerals in the drawings:

[0023] 1. Processing turntable; 2. L-shaped vertical plate; 3. Welding spray gun; 4. Circular horizontal plate; 5. Self-return damping rotating shaft; 6. Horizontal rotating rod; 7. Clamping base; 8. Inner pushing vertical bar; 9. Air conditioner collector pipe processing body; 10. Inner groove; 11. Vertical slot; 12. Contact sensor; 13. Spring; 14. Dust suction port; 15. Suction pipe. Detailed implementation manner

[0024] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention; obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0025] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "top / bottom end", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0026] In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "provided with", "sheathed / connected", "connection", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0027] Embodiment:

[0028] Please refer to Figure 2-4, A positioning and welding device for the production of an air conditioner collector pipe, including a processing turntable 1 and a clamping base 7. On the upper right side of the processing turntable 1, an L-shaped vertical plate 2 is fixedly connected. At the front end of the L-shaped vertical plate 2, a pair of circular horizontal plates 4 are fixedly connected. Between the two circular horizontal plates 4, a self-return damping rotating shaft 5 is installed. The output end of the self-return damping rotating shaft 5 is fixedly connected to a horizontal rotating rod 6. One end of the clamping base 7 close to the horizontal rotating rod 6 is provided with a vertical slot 11. On the upper and lower sides of the rear inner wall of the vertical slot 11, springs 13 are fixedly connected. The outer ends of the springs 13 are fixedly connected to inner pushing vertical strips 8. In the middle of the inner side wall of the vertical slot 11, an inner groove 10 is provided. One end of the inner pushing vertical strip 8 close to the inner groove 10 is fixedly connected to a contact sensor 12.

[0029] Please refer to Figure 2-4 , The contact sensor 12 cooperates with the inner groove 10. At the four corners of the lower inner wall of the L-shaped vertical plate 2, welding torches 3 are fixedly connected. On the outer ring of the upper end of the processing turntable 1, a plurality of clamping bases 7 are fixedly connected in a ring. An air conditioner collector pipe processing body 9 is clamped on the upper end of the clamping base 7. The output ends of the plurality of welding torches 3 are matched with the connection part of the air conditioner collector pipe processing body 9. The processing turntable 1 rotates clockwise. A dust suction port 14 is fixedly connected to the lower inner wall of the L-shaped vertical plate 2. The upper end of the dust suction port 14 is fixedly connected to a suction pipe 15. The suction pipe 15 is externally connected to a pump.

[0030] Please refer to Figure 1-4 , In this solution, when multiple clamping bases 7 are successively moved to the position below the L-shaped vertical plate 2, the horizontal rotating rod 6 can contact and squeeze the inner pushing vertical strip 8 outside the clamping base 7, causing the inner pushing vertical strip 8 to be pushed inward. When the contact sensor 12 is pushed into the inner groove 10, an accurate positioning signal can be generated. After the air conditioner collector pipe processing body 9 on the clamping base 7 is processed by the welding torch 3, the clamping base 7 continues to rotate clockwise. After receiving the thrust of the horizontal rotating rod 6, the horizontal rotating rod 6 generates a rotational force using the self-return damping rotating shaft 5, enabling the clamping base 7 to move smoothly and then the horizontal rotating rod 6 to reset using the self-return damping rotating shaft 5. When there is an error in the rotation position of the processing turntable 1 and it does not completely enter the space below the L-shaped vertical plate 2, the horizontal rotating rod 6 does not contact the inner pushing vertical strip 8, and the contact sensor 12 does not generate an accurate positioning signal, prompting the staff to come and adjust. This can make the welding operation of the air conditioner collector pipe processing body 9 more accurate and less likely to deviate, thereby ensuring the welding efficiency of the air conditioner collector pipe processing body 9. Moreover, when multiple welding torches 3 process the interface of the air conditioner collector pipe processing body 9, a large amount of smoke will be generated, affecting the workshop environment. Therefore, a dust suction port 14 can be set below the L-shaped vertical plate 2 directly above the air conditioner collector pipe processing body 9, and the processing soot can be adsorbed by the suction pipe 15 through an externally connected pump, which is beneficial to ensuring the workshop environment.

[0031] The above are only the preferred specific embodiments of the present utility model; however, the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and its improved concept of the present utility model, making equivalent substitutions or changes, shall be covered by the protection scope of the present utility model.

Claims

1. A positioning welding device for producing an air conditioning collecting pipe, comprising a processing turntable (1) and a clamping base (7), characterized in that: An L-shaped vertical plate (2) is fixedly connected to the right side of the upper end of the processing turntable (1), a pair of circular horizontal plates (4) are fixedly connected to the front end of the L-shaped vertical plate (2), a self-rebound damping shaft (5) is installed between the two circular horizontal plates (4), the output end of the self-rebound damping shaft (5) is fixedly connected to a horizontal rotation rod (6), a vertical slot (11) is provided at one end of the engaging base (7) close to the horizontal rotation rod (6), springs (13) are fixedly connected to the upper and lower sides of the rear inner wall of the vertical slot (11), the outer end of the spring (13) is fixedly connected to an inner push vertical bar (8), an inner groove (10) is provided in the middle of the inner side wall of the vertical slot (11), and a contact sensor (12) is fixedly connected to one end of the inner push vertical bar (8) close to the inner groove (10).

2. A positioning welding device for producing an air conditioning collecting pipe according to claim 1, characterized in that: The contact sensor (12) cooperates with the inner groove (10).

3. The positioning welding device for producing an air conditioning collecting pipe according to claim 1 is characterized in that: The four corners of the lower inner wall of the L-shaped vertical plate (2) are fixedly connected to welding spray guns (3), and the outer side of the upper end of the processing turntable (1) is annularly fixedly connected to a plurality of engaging bases (7).

4. A positioning welding device for producing air conditioning collecting pipes according to claim 3, characterized in that: An air conditioning air collecting pipe processing body (9) is clamped on the upper end of the clamping base (7).

5. A positioning welding device for producing air conditioning collecting pipes according to claim 4, characterized in that: The output ends of the plurality of welding spray guns (3) are matched with the connection points of the air conditioning collecting pipe processing body (9).

6. A positioning welding device for producing air conditioning collecting pipes according to claim 1, characterized in that: The processing turntable (1) rotates clockwise, and a dust suction port (14) is fixedly connected to the lower inner wall of the L-shaped vertical plate (2).

7. A positioning welding device for producing air conditioning collecting pipes according to claim 6, characterized in that: The upper end of the dust suction port (14) is fixedly connected to a suction pipe (15), and the suction pipe (15) is externally connected to a pump.