Rolling device for aluminum plate embossing

By designing a combination of a guide frame and a guide wheel in the roll pressing device for aluminum plate embossing, the safety hazards existing in manual feeding in the prior art are solved, and the operation without manual feeding is realized, and safety is improved.

CN223030671UActive Publication Date: 2025-06-27JIANGSU XINJURONG MATERIALS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422103110.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-06-27
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

The feeding method of roller press used in the existing aluminum plate processing relies on manual operation, which poses safety risks.

Method used

A rolling device for embossing of aluminum plates is designed, using a combination of a guide frame and a guide wheel. By pushing the aluminum plate to roll on the guide wheel, it is sent between the upper pressing roller and the lower pressing roller for embossing work, avoiding manual loading and unloading of materials manually.

Benefits of technology

The operation without manual feeding is realized, which improves safety and simplifies the feeding process of aluminum plates.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223030671U_ABST
    Figure CN223030671U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of aluminum plate embossing, in particular to a rolling device for aluminum plate embossing, which comprises a mounting table, bearing frames symmetrically mounted on the upper surface of the mounting table, a driving mechanism arranged on one side of the bearing frames on the upper surface of the mounting table, and an upper press roll and a lower press roll symmetrically and rotatably arranged between the bearing frames on the two sides up and down. A gap is reserved between the upper pressing roller and the lower pressing roller, the front sides and the rear sides, away from the bearing frame, of the upper pressing roller and the lower pressing roller are symmetrically provided with the material guiding frames, and the material guiding frames are arranged on the two sides of the bearing frame, so that when an aluminum plate is conveyed to the position between the upper pressing roller and the lower pressing roller, manual feeding is not needed, and only the aluminum plate needs to be placed on the guiding wheels; the aluminum plate is pushed to be matched with the guide wheels to rotate, the aluminum plate is conveyed to the position between the upper pressing roller and the lower pressing roller to be embossed, an operator only needs to take down the aluminum plate from the guide frame on the other side, manual feeding is not needed during feeding and discharging, and safety is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum plate embossing, in particular to a roll pressing device for aluminum plate embossing. Background Technique

[0002] An aluminum plate refers to a rectangular plate rolled and processed from aluminum ingots. Its main component is aluminum, and usually contains a small amount of other metal elements to improve its performance. Aluminum plates can be made into products of different shapes and sizes through various processing methods, and are widely used in fields such as aviation, automobiles, ships, construction, and electronics. Aluminum plates have the advantages of being light, beautiful, and corrosion-resistant, so they are widely used in indoor and outdoor decoration, curtain walls, ceilings and other fields.

[0003] At present, some aluminum plates often use the embossing process during processing, so a roll press will be used. Through the extrusion of the upper and lower pressure rollers and the embossing patterns on them, embossing patterns are formed on the aluminum plate. However, some roll presses feed materials manually. One person holds the aluminum plate and feeds it in, and another person receives the aluminum plate. This method has potential safety hazards. Content of the Utility Model

[0004] The purpose of the utility model is to solve the disadvantages existing in the prior art, and to propose a roll pressing device for aluminum plate embossing.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A roll pressing device for aluminum plate embossing, including an installation table, bearing frames are symmetrically installed on the upper surface of the installation table, a driving mechanism is arranged on one side of the bearing frames on the upper surface of the installation table, an upper pressure roller and a lower pressure roller are symmetrically and rotatably arranged up and down between the two bearing frames, a gap is left between the upper pressure roller and the lower pressure roller, and guide frames are symmetrically arranged on the front and rear sides of the upper pressure roller and the lower pressure roller away from the bearing frames;

[0007] The guide frame includes a mounting plate, the mounting plate is installed on the side wall of one side of the installation table, a support column is fixedly connected to the mounting plate, an installation frame is horizontally arranged at the top of the support column, and a plurality of guide wheels are uniformly arranged along the longitudinal direction on the upper surface of the installation frame.

[0008] In addition, a preferred structure is that both sides of the roller body of the lower pressure roller are fixedly connected with first rotating shafts, and both sides of the first rotating shafts are rotatably arranged on the bearing frames.

[0009] In addition, a preferred structure is that a plurality of first embossing patterns are uniformly arranged on the outer wall surface of the roller body of the lower pressure roller. One side of the first rotating shaft of the lower pressure roller is assembled and connected with the driving mechanism, and a first gear disc is arranged at the first rotating shaft on the other side away from the driving mechanism.

[0010] In addition, the preferred structure is that second rotating shafts are fixedly connected to both sides of the upper pressure roller body, and the second rotating shafts on both sides are rotatably arranged on the bearing brackets.

[0011] In addition, the preferred structure is that a plurality of second embossed patterns are evenly arranged on the outer wall surface of the upper pressure roller, and a second gear disc is arranged on the second rotating shaft on the other side of the upper pressure roller away from the driving mechanism.

[0012] In addition, the preferred structure is that the second gear disc meshes with the first gear disc, and both the second gear disc and the first gear disc are arranged on the other side of the bearing bracket away from the upper pressure roller.

[0013] In addition, the preferred structure is that the driving mechanism includes a stepping motor, the stepping motor is installed on the upper surface of the installation table on one side of the bearing bracket, a synchronous belt transmission assembly is arranged at the output end of the stepping motor, and the other side of the synchronous belt transmission assembly is assembled and arranged on the first rotating shaft of the lower pressure roller away from the first gear disc.

[0014] The beneficial effect of the utility model is that by arranging the material guiding frames on both sides of the bearing bracket, when sending the aluminum plate between the upper pressure roller and the lower pressure roller, there is no need to manually feed the material by hand. Only need to place the aluminum plate on the guiding wheel, and by pushing the aluminum plate to cooperate with the rotation of the guiding wheel, send the aluminum plate between the upper pressure roller and the lower pressure roller for embossing work, and the operator can take the aluminum plate from the material guiding frame on the other side. In this way, there is no need for manual feeding during loading and unloading, improving safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a schematic structural diagram of the roll pressing device Figure I ;

[0016] Figure 2 is a schematic structural diagram of the roll pressing device Figure II ;

[0017] Figure 3 is a schematic structural diagram of the roll pressing device Figure III ;

[0018] Figure 4 is a schematic structural diagram of the upper pressure roller and the lower pressure roller;

[0019] Figure 5 is a schematic structural diagram of the material guiding frame.

[0020] In the figure: 1 installation table, 2 bearing bracket, 3 material guiding frame, 31 mounting plate, 32 support column, 33 mounting frame, 34 guiding wheel, 4 lower pressure roller, 41 first embossed pattern, 42 first rotating shaft, 43 first gear disc, 5 upper pressure roller, 51 second embossed pattern, 52 second rotating shaft, 53 second gear disc, 6 driving mechanism, 61 stepping motor, 62 synchronous belt transmission assembly. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] Next, in combination with the accompanying drawings in the embodiments of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.

[0022] Referring to Figures 1-5 , a roll pressing device for embossing aluminum plates includes a mounting table 1. Bearing brackets 2 are symmetrically installed on the upper surface of the mounting table 1. A driving mechanism 6 is arranged on one side of the bearing brackets 2 on the upper surface of the mounting table 1. An upper pressing roll 5 and a lower pressing roll 4 are symmetrically and rotatably arranged up and down between the two bearing brackets 2. A gap is left between the upper pressing roll 5 and the lower pressing roll 4. Guide frames 3 are symmetrically arranged on the front and rear sides of the upper pressing roll 5 and the lower pressing roll 4 away from the bearing brackets 2. The guide frame 3 includes a mounting plate 31. The mounting plate 31 is installed on the side wall of one side of the mounting table 1. A support column 32 is fixedly connected to the mounting plate 31. An installation frame 33 is horizontally arranged at the top of the support column 32. A plurality of guide wheels 34 are uniformly arranged along the longitudinal direction on the upper surface of the installation frame 33. By using tools, the aluminum plate can be pushed to roll on the guide wheels 34, so as to send it for roll pressing.

[0023] In addition, both sides of the roller body of the lower pressing roll 4 are fixedly connected with a first rotating shaft 42. Both sides of the first rotating shaft 42 are rotatably arranged on the bearing bracket 2. A plurality of first embossing patterns 41 are uniformly arranged on the outer wall surface of the roller body of the lower pressing roll 4. One side of the first rotating shaft 42 of the lower pressing roll 4 is assembled and connected with the driving mechanism 6. A first gear disc 43 is arranged at the first rotating shaft 42 on the other side away from the driving mechanism 6. The first embossing pattern 41 can emboss patterns on the aluminum plate.

[0024] Moreover, both sides of the roller body of the upper pressing roll 5 are fixedly connected with a second rotating shaft 52. Both sides of the second rotating shaft 52 are rotatably arranged on the bearing bracket 2. A plurality of second embossing patterns 51 are uniformly arranged on the outer wall surface of the roller body of the upper pressing roll 5. A second gear disc 53 is arranged on the second rotating shaft 52 on the other side of the upper pressing roll 5 away from the driving mechanism 6.

[0025] At the same time, the second gear disc 53 is meshed with the first gear disc 43. Both the second gear disc 53 and the first gear disc 43 are arranged on the other side of the bearing bracket 2 away from the upper pressing roll 5. The rotation of the second gear disc 53 can drive the first gear disc 43 to rotate synchronously.

[0026] In addition, the driving mechanism 6 includes a stepping motor 61. The stepping motor 61 is installed on the upper surface of the mounting table 1 on one side of the bearing bracket 2. A synchronous belt transmission component 62 is arranged at the output end of the stepping motor 61. The other side of the synchronous belt transmission component 62 is assembled and arranged on the first rotating shaft 42 of the lower pressing roll 4 away from the first gear disc 43. The stepping motor 61 performs belt transmission through the synchronous belt transmission component 62, so that the first rotating shaft 42 can rotate.

[0027] In this embodiment, when embossing of the aluminum plate is required, this roll pressing device can be used. First, the operator stands on one side of the material guiding frame 3 on one side, and then places the aluminum plate on the guiding wheel 34. Then, a tool capable of pushing the aluminum plate is used to push the aluminum plate, and in cooperation with the rolling of the guiding wheel 34, the aluminum plate can move to the gap between the lower pressing roll 4 and the upper pressing roll 5. The lower pressing roll 4 drives the synchronous belt transmission assembly 62 through a stepping motor 61 on one side to rotate the first rotating shaft 42 on the bearing frame 2. At the same time, the first gear disk 43 rotates to drive the second gear disk 53 meshing with it to rotate, realizing the synchronous rotation of the upper pressing roll 5. Thus, when the upper pressing roll 5 and the lower pressing roll 4 rotate, the fed aluminum plate can be clamped and transported to the material guiding frame 3 on the other side.

[0028] Moreover, the aluminum plate located between the upper pressing roll 5 and the lower pressing roll 4 will be extruded with patterns by the first embossing pattern 41 and the second embossing pattern 51 during transmission, so as to achieve the purpose of embossing. Then, the operator can take the aluminum plate from the material guiding frame 3 on the other side.

[0029] In this utility model, through the material guiding frames 3 arranged on both sides of the bearing frame 2, when feeding the aluminum plate between the upper pressing roll 5 and the lower pressing roll 4, manual feeding by hand is not required. Only the aluminum plate needs to be placed on the guiding wheel 34, and by pushing the aluminum plate in cooperation with the rotation of the guiding wheel 34, the aluminum plate is sent between the upper pressing roll 5 and the lower pressing roll 4 for embossing work. Moreover, the operator can take the aluminum plate from the material guiding frame 3 on the other side. In this way, manual feeding is not required during loading and unloading, improving safety.

[0030] The above is only the preferred specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by this utility model, according to the technical solution of this utility model and its inventive concept, makes equivalent replacements or changes, and should be covered by the protection scope of this utility model.

Claims

1. A roller pressing device for embossing an aluminum plate, comprising a mounting table (1), characterized in that: A bearing frame (2) is symmetrically mounted on the upper surface of the mounting platform (1); a driving mechanism (6) is arranged on one side of the bearing frame (2) on the upper surface of the mounting platform (1); an upper pressing roller (5) and a lower pressing roller (4) are symmetrically arranged between the bearing frames (2) on both sides so as to rotate up and down; a gap is left between the upper pressing roller (5) and the lower pressing roller (4); and a material guide frame (3) is symmetrically arranged on both sides of the upper pressing roller (5) and the lower pressing roller (4) away from the bearing frame (2); The material guide frame (3) comprises a mounting plate (31), the mounting plate (31) being mounted on a side wall of the mounting platform (1), a support column (32) being fixedly connected to the mounting plate (31), a mounting frame (33) being horizontally arranged at the top of the support column (32), and a plurality of guide wheels (34) being evenly arranged in a longitudinal direction on the upper surface of the mounting frame (33).

2. The rolling device for embossing aluminum plate according to claim 1, characterized in that: The first rotating shafts (42) are fixedly connected to both sides of the roller body of the lower pressure roller (4), and the first rotating shafts (42) on both sides are rotatably arranged on the bearing frame (2).

3. The rolling device for embossing aluminum plate according to claim 2, characterized in that: A plurality of first embossed patterns (41) are evenly arranged on the outer wall surface of the lower pressure roller (4); a first rotating shaft (42) on one side of the lower pressure roller (4) is assembled and connected to the driving mechanism (6); and a first gear plate (43) is arranged on the first rotating shaft (42) on the other side away from the driving mechanism (6).

4. The rolling device for embossing aluminum plate according to claim 1, characterized in that: The second rotating shafts (52) are fixedly connected to both sides of the roller body of the upper pressure roller (5), and the second rotating shafts (52) on both sides are rotatably arranged on the bearing frame (2).

5. The rolling device for embossing aluminum plate according to claim 4, characterized in that: A plurality of second embossed patterns (51) are evenly arranged on the outer wall surface of the upper pressing roller (5), and a second gear plate (53) is arranged on the second rotating shaft (52) on the other side of the upper pressing roller (5) away from the driving mechanism (6).

6. The rolling device for embossing aluminum plate according to claim 5, characterized in that: The second gear plate (53) is meshed with the first gear plate (43), and the second gear plate (53) and the first gear plate (43) are both arranged on the other side of the bearing frame (2) away from the upper pressure roller (5).

7. The rolling device for embossing aluminum plate according to claim 5, characterized in that: The driving mechanism (6) comprises a stepper motor (61), which is mounted on the upper surface of the mounting platform (1) and located on one side of the bearing frame (2). A synchronous belt transmission assembly (62) is provided at the output end of the stepper motor (61), and the other side of the synchronous belt transmission assembly (62) is mounted on the first rotating shaft (42) of the lower pressure roller (4) away from the first gear plate (43).