Retro style jean fabric and jean garment
By using warp yarn, elastic core yarn and multiple fiber-blend yarns in denim fabrics, the problem of traditional denim fabrics is solved, and a soft and elastic retro style denim fabric is achieved to meet consumers' pursuit of comfort and differentiated clothing.
Patent Information
- Application Number
- CN202422195727.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-09-09
AI Technical Summary
The traditional denim fabric has a hard feel and poor comfort, which cannot meet consumers' pursuit of comfort and differentiated clothing.
Retro style denim fabrics are woven with warp yarn, first weft yarn and second weft yarn. The warp yarn is made of pure cotton yarn or cotton-containing blended yarn. The first weft yarn uses elastic core-encapsulated yarn, and the second weft yarn uses a variety of fiber-blend yarns. By adjusting the density and structure of the yarn, a unique retro texture is designed.
It realizes the soft feel of the fabric, good elasticity, and the rugged and retro texture of the twill texture, meeting consumers' needs for comfort and differentiated clothing.
Smart Images
Figure CN223033560U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of textile technology, and particularly to a denim fabric and denim clothing with a retro style. Background Art
[0002] Traditional denim fabrics often use indigo-dyed cotton yarns as warp yarns and natural-color cotton yarns as weft yarns, and the fabric structure adopts twill weave. However, denim fabrics with the above warp and weft yarn materials and fabric structures have a stiff handfeel and poor comfort, and can no longer meet consumers' pursuit of comfort and differentiated clothing. Summary of the Utility Model
[0003] Based on this, it is necessary to provide a denim fabric and denim clothing with a retro style to meet consumers' pursuit of comfort and differentiated clothing.
[0004] The first aspect of this application provides a denim fabric with a retro style.
[0005] A denim fabric with a retro style is woven from warp yarns, a first weft yarn, and a second weft yarn. Among them, the warp yarns are made of pure cotton yarns or cotton-containing blended yarns; the first weft yarn is made of elastic core-spun yarn, and the second weft yarn is made of pure cotton yarns or a first blended yarn composed of two or more of cotton fibers, viscose fibers, lyocell fibers, modal fibers, and acetate fibers; in the denim fabric with a retro style, the float of the nth warp yarn and the (n + 2)th warp yarn is 2, and the float length of the warp tissue points in the warp direction is 4 to 6.
[0006] In some embodiments, the first weft yarn and the second weft yarn are alternately arranged in a 1:1 ratio.
[0007] In some embodiments, the warp yarns are pure cotton yarns dyed with indigo dye or sulfur dye or cotton-containing blended yarns dyed with indigo dye or sulfur dye.
[0008] In some embodiments, the yarn count specification of the warp yarns is 8S to 32S.
[0009] In some embodiments, the warp density is 40 to 110 picks per inch.
[0010] In some embodiments, the weft density is 40 to 90 picks per inch.
[0011] In some embodiments, the outer layer of the elastic core-spun yarn is made of a second blended yarn composed of polyester fibers and viscose fibers, and the core of the elastic core-spun yarn is made of spandex elastic yarn.
[0012] In some embodiments, the yarn count specification of the first weft yarn is 8S to 32S.
[0013] In some of these embodiments, the yarn count specification of the second weft yarn is 8S to 32S.
[0014] The second aspect of the present application provides a denim garment, and at least a part of the denim garment is prepared from the retro-style denim fabric provided in the first aspect of the present application.
[0015] Through the adjustment of warp yarns, weft yarns, and the fabric structure, the retro-style denim fabric of the present application designs a retro-style denim fabric with a unique retro texture style. The retro-style denim fabric has a soft handfeel, good elasticity, and thick and retro twill texture, which can meet consumers' pursuit of comfort and differentiated clothing. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application, and those skilled in the art can obtain other drawings based on these drawings without creative efforts.
[0017] In order to more fully understand the present application and its beneficial effects, the following will be described in conjunction with the drawings. Among them, the same reference numerals in the following description represent the same parts.
[0018] Figure 1 Schematic diagram of the fabric structure of the retro-style denim fabric provided in Embodiment 1 of the present application;
[0019] Figure 2 Schematic diagram of the fabric structure of the retro-style denim fabric provided in Embodiment 2 of the present application;
[0020] Figure 3 Schematic diagram of the fabric structure of the retro-style denim fabric provided in Embodiment 3 of the present application.
[0021] REFERENCE NUMERALS
[0022] 100, warp tissue point; 200, weft tissue point. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0023] In order to make the above objects, features, and advantages of the present application more obvious and understandable, the following will describe the specific embodiments of the present application in detail with reference to the drawings. Many specific details are set forth in the following description in order to fully understand the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present application. Therefore, the present application is not limited by the specific embodiments disclosed below.
[0024] In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present application.
[0025] In addition, the terms "first" and "second" are only used for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In the description of the present application, the meaning of "a plurality" is at least two, such as two, three, etc., unless otherwise specifically and clearly defined.
[0026] In the present application, unless otherwise clearly specified and limited, the terms "mounted", "connected", "coupled", "fixed", etc. shall be construed in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the internal communication of two elements or the interaction relationship between two elements, unless otherwise clearly limited. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.
[0027] In the present application, unless otherwise clearly specified and limited, the first feature being "on" or "under" the second feature may be that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on top of" the second feature may be that the first feature is directly above or obliquely above the second feature, or merely indicates that the first feature has a higher horizontal height than the second feature. The first feature being "under", "beneath" and "underneath" the second feature may be that the first feature is directly below or obliquely below the second feature, or merely indicates that the first feature has a lower horizontal height than the second feature.
[0028] It should be noted that when an element is referred to as "fixed to" or "disposed on" another element, it can be directly on the other element or there may also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are only for the purpose of illustration and do not represent the only implementation.
[0029] In the description of this application, the meaning of "several" is more than one, the meaning of "multiple" is more than two, and understandings such as "greater than", "less than", "exceeding" do not include the present number, and understandings such as "above", "below", "within" include the present number. If there is a description of "first" and "second", it is only for the purpose of distinguishing technical features and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or implicitly indicating the sequence relationship of the indicated technical features.
[0030] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which this application belongs. The terms used in the specification of this application herein are only for the purpose of describing specific embodiments and are not intended to limit this application. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.
[0031] In order to more clearly illustrate the structure of the retro-style denim fabric, the retro-style denim fabric will be introduced below in conjunction with the drawings.
[0032] Please refer to Figure 1 , Figure 1 which is a schematic diagram of the organizational structure of the retro-style denim fabric provided by an embodiment of this application. Among them, the warp tissue point 100 is a grid marked with "x", indicating that among the warp and weft yarns intersecting here, the warp yarn floats above the weft yarn; the weft tissue point 200 is a blank grid, indicating that among the warp and weft yarns intersecting here, the weft yarn floats above the warp yarn.
[0033] An embodiment of this application provides a retro-style denim fabric. The retro-style denim fabric is woven with warp yarns, first weft yarns and second weft yarns. Among them, the warp yarns are selected from pure cotton yarns or cotton-containing blended yarns. The first weft yarn uses an elastic core-spun yarn, and the second weft yarn uses a pure cotton yarn or a blended yarn spun from two or more of cotton fiber, viscose fiber, lyocell fiber, modal fiber, and acetate fiber. In the retro-style denim fabric, the float length of the warp tissue points in the warp direction is 4 to 6, and the float number between the nth warp yarn and the (n + 2)th warp yarn is 2, that is, the float number between one warp yarn and another warp yarn separated by one warp yarn is 2.
[0034] In some of these embodiments, within a single weave repeat of the vintage-style denim fabric, the same two-up twill weave structure is used between odd-numbered warp yarns, and the same two-up twill weave structure is used between even-numbered warp yarns.
[0035] Traditional denim fabrics use a 3 / 1 twill, and the fabric obtained from this structure has a relatively hard feel and lacks stylization. The weave structure of the vintage-style denim fabric of this application uses a special weave structure, and by extending the warp float length, the texture of the fabric becomes softer; by adjusting the step of the twill, the slope of the twill is effectively increased, making the twill texture style of the fabric more rugged and vintage.
[0036] In the vintage-style denim fabric, the warp yarns of the fabric are cotton blended yarns obtained by twisting cotton fibers with one of viscose fibers, Lyocell fibers, and Modal fibers. Using natural fibers and cellulose fibers as warp yarns can make the fabric have the advantages of being green, environmentally friendly, comfortable, and skin-friendly.
[0037] In some of these embodiments, the first weft yarn and the second weft yarn are arranged alternately at a ratio of 1:1. The second weft yarn is beneficial to improving the feel of the fabric bottom, making the fabric more skin-friendly and comfortable. Arranging the first weft yarn and the second weft yarn alternately at a ratio of 1:1 can provide a more uniform and consistent comfortable feel for the fabric.
[0038] In some of these embodiments, the warp yarns are pure cotton yarns dyed with indigo dye or sulfur dye or cotton blended yarns dyed with indigo dye or sulfur dye.
[0039] In some of these embodiments, the yarn count specification of the warp yarns is 8S to 32S. The yarn count specification of the warp yarns includes but is not limited to: 8S, 12S, 16S, 20S, 24S, 28S, 32S or other parameters.
[0040] In some of these embodiments, the warp density is 40 threads per inch to 110 threads per inch. The warp density includes but is not limited to: 40 threads per inch, 50 threads per inch, 60 threads per inch, 70 threads per inch, 80 threads per inch, 90 threads per inch, 100 threads per inch, 110 threads per inch or other parameters.
[0041] In some of these embodiments, the weft density is 40 threads per inch to 90 threads per inch. The weft density includes but is not limited to: 40 threads per inch, 50 threads per inch, 60 threads per inch, 70 threads per inch, 80 threads per inch, 90 threads per inch or other parameters.
[0042] In some of these embodiments, the outer layer of the elastic core-spun yarn is a second blended yarn obtained by blending polyester fibers and viscose fibers. The yarn core of the first weft yarn uses spandex elastic yarn.
[0043] In some of these embodiments, the mass ratio of polyester fibers to viscose fibers in the second blended yarn is 8:2 to 5:5. The mass ratio of polyester fibers to viscose fibers includes but is not limited to 8:2, 7:3, 6:4, 5:5 or other parameters.
[0044] In some of these embodiments, the specification of the yarn core of the first weft yarn is 30D to 60D. The specification of the yarn core of the first weft yarn includes but is not limited to: 30D, 35D, 40D, 45D, 50D, 55D, 60D or other parameters.
[0045] In some of these embodiments, the yarn count specification of the first weft yarn is 8S to 32S. The yarn count specification of the first weft yarn includes but is not limited to: 8S, 12S, 16S, 20S, 24S, 28S, 32S or other parameters.
[0046] In some of these embodiments, the yarn count specification of the second weft yarn is 8S to 32S. The yarn count specification of the second weft yarn includes but is not limited to: 8S, 12S, 16S, 20S, 24S, 28S, 32S or other parameters.
[0047] In some of these embodiments, the manufacturing process of the vintage-style denim fabric further includes: warping, sizing and dyeing, weaving, singeing, desizing, skewing, and shrink-proofing.
[0048] In some of these embodiments of the present application, a denim garment is also provided. At least a part of the denim garment is prepared from the above-mentioned vintage-style denim fabric.
[0049] Example 1
[0050] This example provides a vintage-style denim fabric.
[0051] The vintage-style denim fabric of this example is woven from warp yarns, the first weft yarn, and the second weft yarn.
[0052] The warp yarns of the vintage-style denim fabric are pure cotton yarns dyed with indigo, and the yarn count of the warp yarns is 14S. The first weft yarn is an elastic core-spun yarn. The mass ratio of polyester fibers to viscose fibers in the outer layer of the elastic core-spun yarn is 7:3. The yarn core of the elastic core-spun yarn uses 40D spandex elastic yarn, and the yarn count of the first weft yarn is 16S. The second weft yarn uses pure cotton yarn, and the yarn count of the second weft yarn is 16S.
[0053] Please refer to Figure 1, in this embodiment, the first weft yarn and the second weft yarn of the retro-style denim fabric are arranged alternately at a ratio of 1:1. The warp density is 69 threads per inch, and the weft density is 70 threads per inch. In a single weave repeat of the retro-style denim fabric, a five-up-one-down two-flying right twill weave structure is adopted between odd warp threads, and a four-up-two-down two-flying right twill weave structure is adopted between even warp threads. That is, the 1st, 3rd, and 5th warp threads from the left adopt a five-up-one-down two-flying right twill weave structure, and the 2nd, 4th, and 6th warp threads adopt a four-up-two-down two-flying right twill weave structure.
[0054] The manufacturing process of the retro-style denim fabric is: warping, sizing and dyeing, weaving, singeing, desizing, skewing, and shrink-proofing.
[0055] Embodiment 2
[0056] This embodiment provides a retro-style denim fabric.
[0057] The retro-style denim fabric of this embodiment is woven with warp yarns, first weft yarns, and second weft yarns.
[0058] The warp yarns of the retro-style denim fabric are cotton-containing blended yarns spun from cotton fibers dyed with sulfur dyes and lyocell fibers, and the mass ratio of cotton fibers to lyocell is 4:1. The yarn count of the warp yarns is 12S. The first weft yarn is an elastic core-spun yarn, and the ratio of polyester fibers to viscose fibers in the outer layer of the elastic core-spun yarn is 7:3. The yarn core of the elastic core-spun yarn uses 40D spandex elastic yarn, and the yarn count of the first weft yarn is 16S. The second weft yarn is a blend of modal fibers and acetate fibers, and the mass ratio of modal fibers to acetate fibers is 3:2. The yarn count of the second weft yarn is 16S.
[0059] Please refer to Figure 2 , in this embodiment, the first weft yarn and the second weft yarn of the fabric are arranged alternately at a ratio of 1:1. The warp density of the fabric is 66 threads per inch, and the weft density is 66 threads per inch. In a single weave repeat of the retro-style denim fabric, a five-up-one-down two-flying left twill weave structure is adopted between odd warp threads, and a four-up-two-down two-flying left twill weave structure is adopted between even warp threads. That is, the 1st, 3rd, and 5th warp threads from the left adopt a five-up-one-down two-flying left twill weave structure, and the 2nd, 4th, and 6th warp threads adopt a four-up-two-down two-flying left twill weave structure.
[0060] The manufacturing process of the retro-style denim fabric is: warping, sizing and dyeing, weaving, singeing, desizing, skewing, and shrink-proofing.
[0061] Embodiment 3
[0062] This embodiment provides a retro-style denim fabric.
[0063] The retro-style denim fabric of this embodiment is woven with warp yarns, first weft yarns, and second weft yarns.
[0064] The warp of the retro-style denim fabric is made of pure cotton yarn dyed with indigo dye, and the yarn count of the warp is 12S. The first weft yarn is an elastic core-spun yarn. The mass ratio of polyester fiber to viscose fiber in the outer layer of the elastic core-spun yarn is 7:3, and the yarn core of the elastic core-spun yarn is 40D spandex elastic yarn. The yarn count of the first weft yarn is 16S. The second weft yarn is made of pure cotton yarn, and the yarn count of the second weft yarn is 16S.
[0065] Please refer to Figure 3 , in the retro-style denim fabric of this embodiment, the first weft yarn and the second weft yarn are arranged alternately at a ratio of 1:1. The warp density is 76 threads per inch, and the weft density is 72 threads per inch. In a single weave repeat of the retro-style denim fabric, a six-up-one-down-two-flying left twill weave structure is adopted between odd warps, and a five-up-two-down-two-flying left twill weave structure is adopted between even warps, that is, the 1st, 3rd, 5th, 7th, 9th, 11th, and 13th warps from the left adopt a six-up-one-down-two-flying left twill weave structure, and the 2nd, 4th, 6th, 8th, 10th, 12th, and 14th warps adopt a five-up-two-down-two-flying left twill weave structure.
[0066] Comparative Example 1
[0067] This comparative example provides a common fabric.
[0068] The common fabric of this comparative example is woven with warp yarns, the first weft yarn and the second weft yarn.
[0069] The warp of the common fabric is made of pure cotton yarn, and the yarn count specification of the warp is 12S. The first weft yarn is an elastic core-spun yarn. The ratio of polyester fiber to viscose fiber in the outer layer is 7:3, and the yarn core is 40D spandex elastic yarn. The yarn count of the first weft yarn is 16S. The second weft yarn is made of pure cotton yarn, and the yarn count of the second weft yarn is 16S.
[0070] The first weft yarn and the second weft yarn of the common fabric are arranged alternately at a ratio of 1:1. The warp density is 66 threads per inch, and the weft density is 66 threads per inch. The weave structure of the common fabric adopts a 3 / 1 right twill.
[0071] The manufacturing process of the test fabric is: warping, sizing and dyeing, weaving, singeing, desizing, skewing, and shrink-proofing.
[0072] Test Example
[0073] The elastic extensibility, elastic growth rate, and elastic resilience rate of the fabrics prepared in each example and comparative example were tested according to the method specified in ASTM D3107. The test data are shown in Table 1.
[0074] The flexural length of the fabrics prepared in each example and comparative example was measured according to the method specified in GB / T 18318.1-2009. The test data are shown in Table 1. The flexural length can reflect the softness of the fabric. The greater the flexural length, the stiffer the fabric.
[0075] Table 1
[0076]
[0077] In the above examples, the descriptions of each example have their own focuses. For the parts not detailed in a certain example, reference can be made to the relevant descriptions of other examples.
[0078] The technical features of the above-described examples can be combined arbitrarily. For the sake of brevity of description, not all possible combinations of the technical features in the above examples are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered as within the scope described in this specification.
[0079] The above-described examples only represent several implementation manners of the present application. The descriptions are relatively specific and detailed, but should not be construed as a limitation on the scope of the patent of the present application. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present application, several modifications and improvements can still be made, and these all belong to the protection scope of the present application. Therefore, the protection scope of the patent of the present application should be subject to the appended claims.
Claims
1. A retro style denim fabric, characterized in that: It is woven with warp yarn, first weft yarn and second weft yarn; wherein, the warp yarn is made of pure cotton yarn or cotton blended yarn, the first weft yarn is made of elastic core-spun yarn, and the second weft yarn is made of pure cotton yarn or a first blended yarn blended from two or more of cotton fiber, viscose fiber, lyocell fiber, modal fiber and acetate fiber; in the retro-style denim fabric, the number of flights between the nth warp yarn and the (n+2)th warp yarn is 2, and the warp tissue point float length in the warp direction is 4 to 6.
2. The retro style denim fabric according to claim 1, characterized in that: The first weft yarns and the second weft yarns are arranged alternately in a ratio of 1:
1.
3. The retro style denim fabric according to claim 1, characterized in that: The warp yarn is pure cotton yarn dyed with indigo dye or sulphur dye, or cotton-containing blended yarn dyed with indigo dye or sulphur dye.
4. The retro style denim fabric according to claim 1, characterized in that: The yarn count specification of the warp yarn is 8S~32S.
5. The retro style denim fabric according to claim 1, characterized in that: The warp density is 40 to 110 yarns per inch.
6. The retro style denim fabric according to claim 1, characterized in that: The weft yarn density is 40 to 90 yarns per inch.
7. The retro-style denim fabric according to any one of claims 1 to 6, characterized in that: The outer covering layer of the elastic core-spun yarn is made of a second blended yarn formed by blending polyester fiber and viscose fiber, and the yarn core of the elastic core-spun yarn is made of spandex stretch yarn.
8. The retro-style denim fabric according to any one of claims 1 to 6, characterized in that: The yarn count specification of the first weft yarn is 8S~32S.
9. The retro-style denim fabric according to any one of claims 1 to 6, characterized in that: The yarn count specification of the second weft yarn is 8S~32S.
10. A denim garment, characterized in that: At least a portion of the denim clothing is made of the retro-style denim fabric described in any one of claims 1 to 9.