Novel prefabricated box culvert

By designing a new prefabricated assembled box culvert and using the structure of reinforced blocks, docking blocks and grouting tanks, the existing box culverts have been solved for the long construction period and inconvenient transportation, and the rapid assembly and convenient transportation have been achieved, which has improved the project progress and saved resources.

CN223033868UActive Publication Date: 2025-06-27CCCC FOURTH HIGHWAY ENG CO LTD +1
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Patent Information

Application Number
CN202422024124.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-06-27
Estimated Expiration
2034-08-21

AI Technical Summary

Technical Problem

The existing box culvert construction adopts on-site casting, resulting in a long construction cycle, affecting the progress of the project and wasting manpower and material resources. At the same time, existing prefabricated culverts are not convenient for transportation.

Method used

A new type of prefabricated assembled box culvert is designed, including upper, side and lower prefabricated box culverts, with reinforcement blocks, butt blocks and grouting grooves on the plate surface, so that these structures can achieve rapid assembly and transportation.

Benefits of technology

It realizes rapid assembly and convenient transportation of box culverts, shortens the construction cycle, improves the project progress, and saves manpower and material resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of box culverts, in particular to a novel prefabricated box culvert which comprises an upper prefabricated box culvert plate, a first side prefabricated box culvert plate, a second side prefabricated box culvert plate and a lower prefabricated box culvert plate. A second butt joint block on the lower surface of an upper prefabricated box culvert plate is aligned with a first butt joint groove of a first side prefabricated box culvert plate for butt joint, a bolt in a reinforcing block is screwed into a nut in the first side prefabricated box culvert plate, installation of the upper half part is completed, a first butt joint block of a second side prefabricated box culvert plate is inserted into a second butt joint groove in the surface of a lower prefabricated box culvert plate, and the upper half part is installed. And bolts in the reinforcing blocks are screwed into nuts in the second side prefabricated box culvert plate, installation of the lower half part is completed, the upper half part is lifted, a first butt joint block at one end of the first side prefabricated box culvert plate is inserted into a first butt joint groove of the second side prefabricated box culvert plate, then cement paste is poured into a grouting groove, overall installation is completed, and transportation and installation are convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of culverts, and specifically relates to a new type of prefabricated and assembled culvert. Background Technique

[0002] Culverts have been relatively widely used in aspects such as water conservancy projects, municipal engineering, and traffic engineering. They are mainly used in projects such as flood discharge channels, urban sewage pipelines, underground pedestrian passages, and underground motor vehicle tunnels. Currently, the construction of culverts generally adopts the method of in-situ casting. In the actual application process, not only concrete molds need to be arranged on-site first, but also waiting for the concrete to solidify after pouring, resulting in a relatively long construction period. Most of the construction time is spent on the construction of the box culvert. The in-situ casting time and curing time of the culvert are relatively long, which greatly affects the construction progress of the project. At the same time, it also prolongs the project duration and wastes a certain amount of human and material resources.

[0003] Although the current precast culverts can speed up the construction progress, in the actual use process, there are some inconveniences with the overall square culverts. Such culverts are not convenient for transportation, bringing quite a challenge to transportation. Therefore, a new type of prefabricated and assembled culvert is needed to improve the above problems. Content of the Utility Model

[0004] The purpose of the utility model is to provide a new type of prefabricated and assembled culvert to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution:

[0006] A new type of prefabricated and assembled culvert includes an upper precast culvert slab, a first side precast culvert slab, a second side precast culvert slab, and a lower precast culvert slab. Reinforcing blocks are fixedly arranged on both sides of the surfaces of the upper precast culvert slab and the lower precast culvert slab. Docking blocks two are fixedly arranged on both sides of the surface of the upper precast culvert slab. One ends of the first side precast culvert slab and the second side precast culvert slab are respectively provided with docking grooves one adapted to the docking blocks two. Docking grooves two are fixedly arranged on both sides of the surface of the lower precast culvert slab, and one ends of the first side precast culvert slab and the second side precast culvert slab are respectively provided with docking blocks one adapted to the docking grooves two.

[0007] As a preferred scheme of the utility model, the cross-section of the reinforcing block is triangular, and an installation hole is provided on one side of the reinforcing block.

[0008] As a preferred scheme of the utility model, a bolt is arranged inside the installation hole, and the bolt is in threaded connection with nuts on the sides of the first side precast culvert slab and the second side precast culvert slab.

[0009] As a preferred solution of the present utility model, grouting grooves corresponding thereto are provided inside the upper precast box culvert slab, the first side precast box culvert slab, the second side precast box culvert slab, and the lower precast box culvert slab.

[0010] As a preferred solution of the present utility model, the first side precast box culvert slab and the second side precast box culvert slab have the same structure.

[0011] As a preferred solution of the present utility model, the first docking groove, the first docking block, the second docking block, and the second docking groove are all trapezoidally arranged.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] 1. In the present utility model, the second docking block on the lower surface of the upper precast box culvert slab is aligned with the first docking groove of the first side precast box culvert slab for docking, and the bolts in the strengthening block are screwed into the nuts inside the first side precast box culvert slab to complete the installation of the upper half. The first docking block of the second side precast box culvert slab is inserted into the second docking groove on the surface of the lower precast box culvert slab, and then the bolts in the strengthening block are screwed into the nuts inside the second side precast box culvert slab to complete the installation of the lower half. By lifting the upper half, the first docking block at one end of the first side precast box culvert slab is inserted into the first docking groove of the second side precast box culvert slab, and then cement slurry is poured into the grouting groove to complete the overall installation, which is convenient for transportation and installation. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic three-dimensional structure diagram of the whole of the present utility model;

[0015] Figure 2 is a schematic internal structure diagram of the whole of the present utility model;

[0016] Figure 3 is a schematic structure diagram of the upper precast box culvert slab and the lower precast box culvert slab of the present utility model;

[0017] Figure 4 is a schematic structure diagram of the strengthening block of the present utility model;

[0018] Figure 5 is a schematic structure diagram of the first side precast box culvert slab of the present utility model.

[0019] In the figure: 1. Upper precast box culvert slab; 2. First side precast box culvert slab; 3. Second side precast box culvert slab; 4. Lower precast box culvert slab; 5. Strengthening block; 6. Grouting groove; 7. First docking groove; 8. Nut; 9. First docking block; 10. Second docking block; 11. Second docking groove; 12. Installation hole; 13. Bolt. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0020] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part rather than all of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0021] In the description of the present application, it should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments of the present application. For the convenience of description, the dimensions of the various parts shown in the drawings are not drawn in actual proportional relationship. Technologies, methods and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, the said technologies, methods and devices should be regarded as part of the authorization specification. In all the examples shown and discussed here, any specific value should be construed as merely exemplary and not as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that like reference numerals and letters denote like items in the following drawings, and thus, once an item is defined in one drawing, it need not be further discussed in subsequent drawings.

[0022] It should be noted that the terms "first", "second", etc. in the description and claims of the present application are used to distinguish similar objects and are not used to describe a specific order or sequence. It should be understood that such data may be interchanged under appropriate circumstances so that the embodiments of the present application can be implemented in an order other than those illustrated or described herein, and the objects distinguished by "first", "second", etc. are generally of the same type and do not limit the number of objects. For example, the first object may be one or more. In addition, "and / or" in the description and claims means at least one of the connected objects, and the character " / " generally means an "or" relationship between the associated objects before and after.

[0023] It should be noted that in the description of the present application, the orientation or positional relationships indicated by the orientation terms such as "front, rear, upper, lower, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are generally based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description. Without contrary description, these orientation terms do not indicate and imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and thus cannot be construed as limiting the protection scope of the present application; the orientation terms "inside, outside" refer to the inside and outside relative to the contour of each component itself.

[0024] It should be noted that in this application, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements not only includes those elements but also other elements not explicitly listed, or elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the existence of additional identical elements in the process, method, article or device comprising such element. In addition, it should be pointed out that the scope of the methods and devices in the embodiments of this application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in a reverse order according to the functions involved. For example, the described method may be performed in a different order than described, and various steps may be added, omitted, or combined. Additionally, features described with reference to certain examples may be combined in other examples.

[0025] Please refer to Figures 1-4 , the present utility model provides a technical solution:

[0026] A novel prefabricated box culvert, comprising an upper prefabricated box culvert plate 1, a first side prefabricated box culvert plate 2, a second side prefabricated box culvert plate 3 and a lower prefabricated box culvert plate 4. Reinforcing blocks 5 are fixedly provided on both sides of the surfaces of the upper prefabricated box culvert plate 1 and the lower prefabricated box culvert plate 4. Docking blocks two 10 are fixedly provided on both sides of the surface of the upper prefabricated box culvert plate 1. One ends of the first side prefabricated box culvert plate 2 and the second side prefabricated box culvert plate 3 are both provided with docking grooves one 7 adapted to the docking blocks two 10. Docking grooves two 11 are fixedly provided on both sides of the surface of the lower prefabricated box culvert plate 4, and one ends of the first side prefabricated box culvert plate 2 and the second side prefabricated box culvert plate 3 are both provided with docking blocks one 9 adapted to the docking grooves two 11.

[0027] As an example of the present utility model, the cross-section of the reinforcing block 5 is triangular, and a mounting hole 12 is provided on one side of the reinforcing block 5.

[0028] As an example of the present utility model, a bolt 13 is provided inside the mounting hole 12, and the bolt 13 is threadedly connected to a nut 8 on the side of the first side prefabricated box culvert plate 2 and the second side prefabricated box culvert plate 3. Align the docking block two 10 on the lower surface of the upper prefabricated box culvert plate 1 with the docking groove one 7 of the first side prefabricated box culvert plate 2 for docking, and screw the bolt 13 in the reinforcing block 5 into the nut 8 inside the first side prefabricated box culvert plate 2 to complete the installation of the upper half. Insert the docking block one 9 of the second side prefabricated box culvert plate 3 into the docking groove two 11 on the surface of the lower prefabricated box culvert plate 4, and then screw the bolt 13 in the reinforcing block 5 into the nut 8 inside the second side prefabricated box culvert plate 3 to complete the installation of the lower half.

[0029] As an example of the present utility model, corresponding grouting grooves 6 are provided inside the upper precast culvert slab 1, the first side precast culvert slab 2, the second side precast culvert slab 3, and the lower precast culvert slab 4. By lifting the upper half, the docking block 9 at one end of the first side precast culvert slab 2 is inserted into the docking groove 7 of the second side precast culvert slab 3, and then cement slurry is poured into the grouting groove 6 to complete the overall installation, which is convenient for transportation and installation.

[0030] As an example of the present utility model, the first side precast culvert slab 2 and the second side precast culvert slab 3 have the same structure.

[0031] As an example of the present utility model, the docking groove 7, the docking block 9, the docking block 10, and the docking groove 11 are all trapezoidally arranged.

[0032] Working principle: During use, the docking block 10 on the lower surface of the upper precast culvert slab 1 is aligned with the docking groove 7 of the first side precast culvert slab 2 for docking, and the bolt 13 in the reinforcing block 5 is screwed into the nut 8 inside the first side precast culvert slab 2 to complete the installation of the upper half.

[0033] The docking block 9 of the second side precast culvert slab 3 is inserted into the docking groove 11 on the surface of the lower precast culvert slab 4, and then the bolt 13 in the reinforcing block 5 is screwed into the nut 8 inside the second side precast culvert slab 3 to complete the installation of the lower half.

[0034] By lifting the upper half, the docking block 9 at one end of the first side precast culvert slab 2 is inserted into the docking groove 7 of the second side precast culvert slab 3, and then cement slurry is poured into the grouting groove 6 to complete the overall installation, which is convenient for transportation and installation.

[0035] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A novel prefabricated box culvert, comprising an upper prefabricated box culvert plate (1), a side prefabricated box culvert plate 1 (2), a side prefabricated box culvert plate 2 (3) and a lower prefabricated box culvert plate (4), characterized in that: Reinforcement blocks (5) are fixedly provided on both sides of the surface of the upper prefabricated box culvert plate (1) and the lower prefabricated box culvert plate (4); docking blocks (10) are fixedly provided on both sides of the surface of the upper prefabricated box culvert plate (1); docking grooves (7) that are compatible with the docking blocks (10) are provided at one end of the side prefabricated box culvert plate (2) and the side prefabricated box culvert plate (3); docking grooves (11) are fixedly provided on both sides of the surface of the lower prefabricated box culvert plate (4); and docking blocks (9) that are compatible with the docking grooves (11) are provided at one end of the side prefabricated box culvert plate (2) and the side prefabricated box culvert plate (3).

2. A novel prefabricated box culvert according to claim 1, characterized in that: The reinforcing block (5) has a triangular cross-section, and a mounting hole (12) is provided on one side of the reinforcing block (5).

3. The novel prefabricated box culvert according to claim 2 is characterized in that: A bolt (13) is provided inside the mounting hole (12), and the bolt (13) is threadedly connected to nuts (8) on the sides of the side prefabricated box culvert plate 1 (2) and the side prefabricated box culvert plate 2 (3).

4. The novel prefabricated box culvert according to claim 1 is characterized in that: The upper prefabricated box culvert plate (1), the side prefabricated box culvert plate one (2), the side prefabricated box culvert plate two (3) and the lower prefabricated box culvert plate (4) are all provided with corresponding grouting grooves (6) inside.

5. The novel prefabricated box culvert according to claim 1 is characterized in that: The side prefabricated box culvert plate 1 (2) and the side prefabricated box culvert plate 2 (3) have the same structure.

6. The novel prefabricated box culvert according to claim 1 is characterized in that: The docking groove 1 (7), docking block 1 (9), docking block 2 (10) and docking groove 2 (11) are all arranged in a trapezoidal shape.