Water-gas unit with drainage function

By designing a water and gas unit with drainage function, using technical means such as a one-way blowing system and a locking mechanism, the problem of cooling water flowing out of traditional water and gas units when replacing the electrode cap is solved, and maintenance efficiency is improved.

CN223036196UActive Publication Date: 2025-06-27CHANGZHOU JINGKESING MECHANICAL & ELECTRICAL TECH CO LTD
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Patent Information

Application Number
CN202422666794.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-02
Publication Date
2025-06-27
Estimated Expiration
2034-11-02

AI Technical Summary

Technical Problem

When the traditional water and gas unit replaces the electrode cap, residual cooling water in the pipeline flows out, causing damage to other electrical components. The fixed installation of gas fluid valves and gas-circuit water Wolf check valves is complicated, affecting replacement and maintenance.

Method used

A water and gas unit with drainage function is designed, and a one-way blowing system is formed through a gas fluid valve and a water check valve for air passage. The residual cooling water in the pipeline is blown into the return water circuit by using air pressure to quickly drain the residual water. At the same time, the use of a rotary locking mechanism and a positioning mechanism simplifies the installation and disassembly of the gas fluid valve and the Wolf check valve for gas-circuit water.

Benefits of technology

It quickly drains the residual water in the robot welding pliers when replacing the electrode cap, avoids damage to electrical components, and greatly improves the replacement and maintenance efficiency of gas fluid valves and gas-circuit water check valves.

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Abstract

The utility model relates to the technical field of automobile production, and discloses a water-gas unit with a drainage function, which comprises a base, and two sides of the base are respectively and fixedly connected with a first air blowing pipe and a second air blowing pipe through fixing pieces. The top of the first air blowing pipe and the top of the second air blowing pipe are fixedly connected with a gas fluid valve and a gas path water horizontal check valve through spin lock mechanisms correspondingly, so that the device can quickly fix the first connecting disc and the second connecting disc through the spin lock mechanisms; therefore, an operator can conveniently mount and dismount the fluid valve for gas and the horizontal check valve for gas path water, the replacement and maintenance efficiency of the fluid valve for gas and the horizontal check valve for gas path water by a maintainer is greatly improved, and a first connecting disc and a second connecting disc can be positioned and fixed through a positioning mechanism; therefore, relative sliding between the first connecting disc and the second connecting disc can be effectively avoided, and the installation stability of the device is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile production, and specifically relates to a water-gas unit with a drainage function. Background Technique

[0002] In the traditional automatic spot welding process, the robot welding tongs use low voltage, large current, and short time to melt the base metal at the electrode pressing part by resistance heat to form a fusion core solder joint. Therefore, cooling water needs to be passed through the welding tongs to reduce the temperature of the welding tongs. During the welding process, the electrode cap needs to be frequently replaced as a consumable. However, when replacing the electrode cap of the robot welding tongs, although the water supply system will be immediately closed, a lot of water in the pipeline will still flow out, damaging other electrical components. Therefore, it is necessary to drain the water inside the pipeline.

[0003] For example, a Chinese patent with the patent application number 201921994873.3, a water-gas unit with an automatic drainage function, is fixed on the base through a connecting piece, and the upper end of the three-way joint is connected to a horizontal non-return valve for air and water; the Y-shaped internal thread filter for the return water path, the horizontal non-return valve for water in the return water path, and the water flow sensor are connected together from left to right through the return water path pipe. An air fluid valve and a horizontal non-return valve for air and water are added in the water-gas unit, adding a blowing circuit, with a simple structure, being economical and practical, and can avoid the residual cooling water in the pipeline from flowing out when replacing the electrode cap.

[0004] However, when using the above patent, it is necessary to fix and install the air fluid valve and the horizontal non-return valve for air and water by means of bolts, etc., which seriously affects the replacement and maintenance of the air fluid valve and the horizontal non-return valve for air and water by the operator. Content of the Utility Model

[0005] The purpose of the utility model is to provide a water-gas unit with a drainage function, which solves the problems raised in the background technique.

[0006] The embodiment of the present application provides a water-gas unit with a drainage function, including a base, and both sides of the base are respectively fixedly connected with a first blowing pipe and a second blowing pipe through fixing pieces, and the tops of the first blowing pipe and the second blowing pipe are respectively fixedly connected with an air fluid valve and a horizontal non-return valve for air and water through a rotary lock mechanism.

[0007] By adopting the above technical solution, a one-way blowing system is formed between the air path system and the water inlet path through the air fluid valve and the horizontal non-return valve for air and water. The gas is blown into the water inlet path unidirectionally through the horizontal non-return valve for air and water, and the residual cooling water in the pipeline is blown into the return water path through air pressure, so that the remaining water in the robot welding tongs can be quickly drained.

[0008] Optionally, the rotary lock mechanism includes a first connection disk installed at the tops of the first air blowing pipe and the second air blowing pipe, and a second connection disk installed at the bottoms of the pneumatic fluid valve and the horizontal swing check valve for air circuit water. An installation opening is formed inside the first connection disk, and a plurality of sliding grooves are formed in the inner wall of the installation opening. An opening penetrating to the outside of the first connection disk is formed at one end of the sliding groove. An installation block is fixedly connected to the bottom of the second connection disk, and a plurality of sliding blocks are fixedly connected to the outer surface of the installation block. A plurality of positioning mechanisms are arranged between the first connection disk and the second connection disk.

[0009] By adopting the above technical solution, the device can quickly fix the first connection disk and the second connection disk through the rotary lock mechanism, thus greatly facilitating the installation and disassembly of the pneumatic fluid valve and the horizontal swing check valve for air circuit water by the operator, and further greatly improving the replacement and maintenance efficiency of the pneumatic fluid valve and the horizontal swing check valve by the maintenance personnel.

[0010] Optionally, the positioning mechanism includes a fixing rod installed inside the second connection disk and a plurality of positioning holes formed at the top of the first connection disk. A pull rod is movably arranged inside the cavity of the fixing rod. One side of the pull rod extends into the positioning hole and is fixedly connected with a positioning rod. The other side of the pull rod extends outside the fixing rod and is fixedly connected with a pull plate. A spring is arranged on the outer surface of the pull rod located inside the fixing rod.

[0011] By adopting the above technical solution, the device can position and fix the first connection disk and the second connection disk through the positioning mechanism, thereby effectively preventing relative sliding between the first connection disk and the second connection disk, and further greatly improving the installation stability of the device.

[0012] Optionally, clamping blocks are fixedly connected to both sides of the bottom of the pull plate, and clamping grooves adapted to the clamping blocks are formed on both sides of the top of the fixing rod.

[0013] By adopting the above technical solution, rotating the pull plate enables the pull plate to drive the clamping block to be misaligned with the clamping groove, so that it is not necessary to continuously pull the pull plate during disassembly.

[0014] Optionally, there are four groups of the sliding grooves and the sliding blocks, and the four groups of the sliding grooves and the sliding blocks are distributed in a circular array.

[0015] By adopting the above technical solution, the installation effect of the device is better by the coordinated cooperation of multiple groups of sliding grooves and sliding blocks.

[0016] Optionally, the sliding groove is an L-shaped groove, and the sliding groove is adapted to the sliding block.

[0017] By adopting the above technical solution, the sliding block can slide better along the sliding groove.

[0018] Optionally, the base is an angle iron welded structure.

[0019] By adopting the above technical solution, the stability of the device is enhanced.

[0020] Optionally, a control box is fixedly connected to the outer surface of the base.

[0021] By adopting the above technical solution, the electrical appliances inside the device can be more conveniently controlled by using the control box.

[0022] Compared with the prior art, the beneficial effects of the technical solution of this application are as follows:

[0023] 1. Through the setting of the first connection plate, the second connection plate, the installation opening, the installation block, the slider and the chute in the technical solution of this application, the device can quickly fix the first connection plate and the second connection plate through the rotary lock mechanism, thus greatly facilitating the installation and disassembly of the gas-using fluid valve and the horizontal swing check valve for gas and water pipelines by the operator, and further greatly improving the replacement and maintenance efficiency of the gas-using fluid valve and the horizontal swing check valve for gas and water pipelines by the maintenance personnel.

[0024] 2. Through the setting of the positioning hole, the fixing rod, the pull rod, the positioning rod, the pull plate, the spring, the card slot and the card block in the technical solution of this application, the device can position and fix the first connection plate and the second connection plate through the positioning mechanism, thereby effectively avoiding relative sliding between the first connection plate and the second connection plate, and further greatly improving the installation stability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] By reading the detailed description of the non-restrictive embodiments with reference to the following drawings, other features, objects and advantages of the present utility model will become more apparent:

[0026] Figure 1 FIG. is a schematic perspective view of an overall water and gas unit with a drainage function according to the present utility model;

[0027] Figure 2 FIG. is a schematic perspective view of a first connection plate of a water and gas unit with a drainage function according to the present utility model;

[0028] Figure 3 FIG. is a schematic perspective view of a second connection plate of a water and gas unit with a drainage function according to the present utility model;

[0029] Figure 4 FIG. is a cross-sectional view inside a fixing rod in a taro noodle processing device according to the present utility model;

[0030] Figure 5 FIG. is a schematic perspective view of a fixing rod in a taro noodle processing device according to the present utility model.

[0031] In the figure: 1, base; 2, fixing piece; 3, first blow pipe; 4, second blow pipe; 5, pneumatic fluid valve; 6, horizontal swing check valve for pneumatic circuit water; 7, first connection plate; 8, second connection plate; 9, installation port; 10, fixing rod; 11, pull rod; 12, positioning rod; 13, pull plate; 14, spring; 15, clamping groove; 16, clamping block; 17, installation block; 18, slider; 19, sliding groove; 20, positioning hole; 21, control box; 22, opening. Specific implementation mode

[0032] Please refer to Figures 1-4 , the present utility model provides a technical solution: a water-air unit with a drainage function, including a base 1, the two sides of the base 1 are respectively fixedly connected with a first blow pipe 3 and a second blow pipe 4 through fixing pieces 2, and the tops of the first blow pipe 3 and the second blow pipe 4 are respectively fixedly connected with a pneumatic fluid valve 5 and a horizontal swing check valve 6 for pneumatic circuit water through a rotary locking mechanism.

[0033] By adopting the above technical solution, a one-way blowing system is formed between the pneumatic circuit system and the water inlet circuit through the pneumatic fluid valve 5 and the horizontal swing check valve 6 for pneumatic circuit water. The gas is blown into the water inlet circuit unidirectionally through the horizontal swing check valve 6 for pneumatic circuit water, and the residual cooling water in the pipeline is blown into the return water circuit through air pressure, so that the remaining water in the robot welding tongs can be quickly drained.

[0034] In the embodiment of the present application, as Figures 2-3 shown, the rotary locking mechanism includes a first connection plate 7 installed at the tops of the first blow pipe 3 and the second blow pipe 4 and a second connection plate 8 installed at the bottoms of the pneumatic fluid valve 5 and the horizontal swing check valve 6 for pneumatic circuit water. An installation port 9 is opened inside the first connection plate 7, a plurality of sliding grooves 19 are opened on the inner wall of the installation port 9, and one end of each sliding groove 19 is provided with an opening 22 penetrating to the outside of the first connection plate 7. An installation block 17 is fixedly connected to the bottom of the second connection plate 8, and a plurality of groups of sliders 18 are fixedly connected to the outer surface of the installation block 17. A plurality of positioning mechanisms are arranged between the first connection plate 7 and the second connection plate 8.

[0035] By adopting the above technical solution, the device can quickly fix the first connection plate 7 and the second connection plate 8 through the rotary locking mechanism, which greatly facilitates the installation and disassembly of the pneumatic fluid valve 5 and the horizontal swing check valve 6 for pneumatic circuit water by the operator, and further greatly improves the replacement and maintenance efficiency of the pneumatic fluid valve 5 and the horizontal swing check valve 6 for pneumatic circuit water by the maintenance personnel.

[0036] In the embodiment of the present application, as Figures 3-4As shown in the figure, the positioning mechanism includes a fixed rod 10 installed inside the second connection plate 8 and a plurality of positioning holes 20 opened at the top of the first connection plate 7. A pull rod 11 is movably arranged inside the cavity of the fixed rod 10. One side of the pull rod 11 extends into the positioning hole 20 and is fixedly connected with a positioning rod 12. The other side of the pull rod 11 extends outside the fixed rod 10 and is fixedly connected with a pull plate 13. A spring 14 is arranged on the outer surface of the pull rod 11 located inside the fixed rod 10.

[0037] By adopting the above technical solution, the device can position and fix the first connection plate 7 and the second connection plate 8 through the positioning mechanism, thereby effectively avoiding relative sliding between the first connection plate 7 and the second connection plate 8, and greatly improving the installation stability of the device.

[0038] In the embodiment of the present application, as Figure 5 shown, clamping blocks 16 are fixedly connected to both sides of the bottom of the pull plate 13, and clamping grooves 15 adapted to the clamping blocks 16 are opened on both sides of the top of the fixed rod 10.

[0039] By adopting the above technical solution, rotating the pull plate 13 enables the pull plate 13 to drive the clamping blocks 16 to be misaligned with the clamping grooves 15, so that it is not necessary to continuously pull the pull plate 13 during disassembly.

[0040] In the embodiment of the present application, as Figures 2-3 shown, four groups of chutes 19 and sliders 18 are provided, and the four groups of chutes 19 and sliders 18 are distributed in an annular array.

[0041] By adopting the above technical solution, the coordinated cooperation of multiple groups of chutes 19 and sliders 18 makes the installation effect of the device better.

[0042] In the embodiment of the present application, as Figure 2 shown, the chute 19 is an L-shaped groove, and the chute 19 is adapted to the slider 18.

[0043] By adopting the above technical solution, the slider 18 can slide better along the chute 19.

[0044] In the embodiment of the present application, as Figure 1 shown, the base is an angle iron welded structure.

[0045] By adopting the above technical solution, the stability of the device is stronger.

[0046] In the embodiment of the present application, as Figure 1 shown, a control box 21 is fixedly connected to the outer surface of the base 1.

[0047] By adopting the above technical solution, the control box 21 can be used to more conveniently control the electrical appliances inside the device.

[0048] During use, when it is necessary to replace the electrode cap of the robotic welding tongs, the water fluid valve is closed to stop the inflow of cooling water. At the same time, the air fluid valve 5 is controlled to open. A one-way blowing system is formed between the air circuit system and the water inlet circuit by the air fluid valve 5 and the horizontal wafer check valve 6 for water in the air circuit. The gas is blown unidirectionally into the water inlet circuit through the horizontal wafer check valve 6 for water in the air circuit. The residual cooling water in the pipeline is blown into the return water circuit by air pressure to drain the remaining water in the robotic welding tongs. After waiting for five seconds, the air fluid valve 5 is closed, and then the replacement of the electrode cap of the robotic welding tongs begins. When it is necessary to replace the air fluid valve 5 or the horizontal wafer check valve 6 for water in the air circuit, the operator can pull the pull plate 13, so that the pull plate 13 pulls the positioning rod 12 out of the positioning hole 9 through the pull rod 11. At this time, the clamping block 16 just completely disengages from the clamping groove 15. Then the operator rotates the pull plate 13 so that the pull plate 13 can drive the clamping block 16 to be misaligned with the clamping groove 15. After that, the operator rotates the second connecting plate 8 so that the second connecting plate 8 can drive the slider 18 to slide along the sliding groove 19. When the slider 18 moves to the opening 22, the operator then pulls out the second connecting plate 8 downward, so that the separation of the first connecting plate 7 and the second connecting plate 8 can be started, and then the air fluid valve 5 or the horizontal wafer check valve 6 for water in the air circuit can be quickly replaced, thus greatly improving the practicability of the device.

Claims

1. A water vapor unit with drainage function, comprising a base (1), characterized in that: A first air blowing pipe (3) and a second air blowing pipe (4) are respectively fixedly connected to the two sides of the base (1) via a fixing member (2); and a gas fluid valve (5) and a Wolt check valve (6) for gas circuit water are respectively fixedly connected to the tops of the first air blowing pipe (3) and the second air blowing pipe (4) via a rotating lock mechanism.

2. A water vapor unit with drainage function according to claim 1, characterized in that: The rotary lock mechanism comprises a first connection plate (7) installed on the top of the first air blowing pipe (3) and the second air blowing pipe (4), and a second connection plate (8) installed on the bottom of the air fluid valve (5) and the Wolt check valve (6) for air circuit water. The first connection plate (7) is provided with a mounting opening (9) inside, and the inner wall of the mounting opening (9) is provided with a plurality of slide grooves (19). One end of the slide groove (19) is provided with an opening (22) penetrating to the outside of the first connection plate (7). The bottom of the second connection plate (8) is fixedly connected with a mounting block (17), and the outer surface of the mounting block (17) is fixedly connected with a plurality of sliding blocks (18). A plurality of positioning mechanisms are provided between the first connection plate (7) and the second connection plate (8).

3. The water vapor unit with drainage function according to claim 2, characterized in that: The positioning mechanism comprises a fixing rod (10) installed inside the second connecting plate (8) and a plurality of positioning holes (20) opened on the top of the first connecting plate (7); a pull rod (11) is movably arranged in the inner cavity of the fixing rod (10); one side of the pull rod (11) extends to the inside of the positioning hole (20) and is fixedly connected to a positioning rod (12); the other side of the pull rod (11) extends to the outside of the fixing rod (10) and is fixedly connected to a pull plate (13); and a spring (14) is arranged on the outer surface of the pull rod (11) located inside the fixing rod (10).

4. The water vapor unit with drainage function according to claim 3, characterized in that: Both sides of the bottom of the pull plate (13) are fixedly connected with clamping blocks (16), and both sides of the top of the fixing rod (10) are provided with clamping grooves (15) adapted to the clamping blocks (16).

5. The water vapor unit with drainage function according to claim 2, characterized in that: The slide grooves (19) and the sliding blocks (18) are each provided in four groups, and the four groups of the slide grooves (19) and the sliding blocks (18) are distributed in a ring array.

6. The water vapor unit with drainage function according to claim 5, characterized in that: The slide groove (19) is an L-shaped groove, and the slide groove (19) is adapted to the slider (18).

7. The water vapor unit with drainage function according to claim 1, characterized in that: The base is an angle iron welding structure.

8. The water vapor unit with drainage function according to claim 1, characterized in that: A control box (21) is fixedly connected to the outer surface of the base (1).

Citation Information

Patent Citations

  • Water-gas unit with automatic drainage function

    CN211727880U