Helmet quality detection device
By designing a helmet quality detection device with a rotating adjustment mechanism and a variety of detection mechanisms, the problems of cumbersome operation and low detection efficiency in the prior art are solved, and the helmet detection process is simplified and the efficiency improvement of the helmet detection process is achieved.
Patent Information
- Application Number
- CN202422206065.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-09-09
AI Technical Summary
The existing helmet quality detection device is cumbersome to operate and has low detection efficiency when performing different types of inspections.
A helmet quality detection device is designed, adopting a circumferential array arrangement of a rotation adjustment mechanism and a variety of detection mechanisms. The first transmission motor drives the rotating mounting plate to rotate to realize the switching of different detection mechanisms. The clamping mechanism is used to fix the helmet, and the puncture, impact, and wear-resistant detection mechanisms are used to perform corresponding detection.
The helmet inspection process is simplified, the detection efficiency is improved, and the detection head is not necessary to replace the detection head or adjust the detection mechanism, which enhances the diversity and stability of the detection content.
Smart Images

Figure CN223037339U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of product quality inspection equipment, and particularly to a helmet quality inspection device. Background Art
[0002] A helmet is a head protection device widely used in occasions such as engineering construction, road cycling, and sports competitions. A helmet mainly consists of a shell, a lining, and a suspension system, etc. The shell absorbs most of the impact force through deformation, the lining has a shock-absorbing function, and the suspension system is located between the shell and the lining and can usually be adjusted to adapt to the differences in the head shapes of different wearers. Since a helmet is a protective device, it is very necessary to perform quality inspection on the helmet during the production process.
[0003] Existing helmet quality inspection devices usually include types such as impact resistance inspection devices, puncture resistance inspection devices, abrasion resistance inspection devices, and extrusion resistance inspection devices, etc. When the helmet is subjected to different types of inspections, it is necessary to replace the inspection mechanism or the inspection head, which makes the operation process cumbersome and thus reduces the efficiency of helmet quality inspection.
[0004] Regarding the above related technologies, the inventor believes that when performing different types of inspections on the helmet, there are problems of cumbersome operation and low inspection efficiency. Utility Model Content
[0005] In order to solve the above technical problems, the present application provides a helmet quality inspection device.
[0006] A helmet quality inspection device provided by the present application adopts the following technical solutions:
[0007] A helmet quality inspection device includes a base, a support rod arranged on the base, a support plate arranged at one end of the support rod away from the base, a rotation adjustment mechanism, a puncture inspection mechanism, an impact inspection mechanism, an abrasion resistance inspection mechanism, and a clamping mechanism arranged on the support plate. The rotation adjustment mechanism includes a first drive motor and a rotation mounting plate arranged on the support plate. The transmission shaft of the first drive motor is fixedly connected to the rotation mounting plate. The puncture inspection mechanism, the impact inspection mechanism, and the abrasion resistance inspection mechanism are all arranged on the rotation mounting plate and are arranged in a circumferential array.
[0008] By adopting the above technical solutions, the clamping mechanism realizes the clamping and fixing of the helmet, the puncture inspection mechanism performs puncture resistance inspection on the helmet, the impact inspection mechanism performs impact resistance inspection on the helmet, the abrasion resistance inspection mechanism performs abrasion resistance inspection on the helmet. By driving the rotation mounting plate to rotate through the first drive motor, the switching of different inspection mechanisms can be realized, the operation process is simple and convenient, and the inspection efficiency during the helmet inspection process is improved.
[0009] Preferably, the clamping mechanism includes a connecting plate, a first mounting plate, a second mounting plate, a first electric telescopic rod, a first clamping plate, a second electric telescopic rod, and a second clamping plate arranged on the base. The first mounting plate and the second mounting plate are respectively arranged on opposite sides of the connecting plate. One end of the first electric telescopic rod is connected to the first mounting plate, and the other end is connected to the first clamping plate. One end of the second electric telescopic rod is connected to the second mounting plate, and the other end is connected to the second clamping plate.
[0010] By adopting the above technical solution, the helmet is placed on the connecting plate. The first electric telescopic rod drives the first clamping plate to move, and the second electric telescopic rod drives the second clamping plate to move, thereby realizing the clamping and fixing of the helmet.
[0011] Preferably, both the first clamping plate and the second clamping plate are arc-shaped structures.
[0012] By adopting the above technical solution, the arc-shaped first clamping plate and second clamping plate have a large contact area with the helmet, thereby increasing the clamping stability of the helmet and improving the safety of the detection process.
[0013] Preferably, anti-slip pads are provided on both the first clamping plate and the second clamping plate.
[0014] By adopting the above technical solution, the setting of the anti-slip pads further improves the clamping stability of the helmet, thereby further improving the safety of the helmet detection process.
[0015] Preferably, the puncture detection mechanism includes a puncture head, a first single-drive component, and a first multi-drive component. The first single-drive component includes a first hydraulic cylinder connected to the rotating mounting plate, and one end of the first hydraulic cylinder away from the rotating mounting plate is connected to the puncture head.
[0016] By adopting the above technical solution, the first hydraulic cylinder drives the puncture head to perform a single puncture detection on the helmet, and the first multi-drive component drives the puncture head to perform multiple puncture detections on the helmet. The detection types are diverse, thereby improving the efficiency of detecting the helmet.
[0017] Preferably, the first multi-drive component includes a second drive motor connected to the rotating mounting plate, a cam fixedly connected to the transmission shaft of the second drive motor, a connecting rod in contact with the cam and slidably connected to the rotating mounting plate, and a return spring sleeved outside the connecting rod. One end of the connecting rod away from the rotating mounting plate is connected to the puncture head, and one end of the return spring is connected to the puncture head, and the other end is connected to the rotating mounting plate.
[0018] By adopting the above technical solution, the second driving motor drives the cam to rotate, and the cam and the return spring drive the connecting rod to reciprocate, thereby driving the puncturing head to perform multiple puncture detections on the helmet.
[0019] Preferably, the wear-resistant detection mechanism includes a second hydraulic cylinder connected to the rotating mounting plate, a driving motor and a grinding disc arranged on the second hydraulic cylinder, and the grinding disc is fixedly connected to the transmission shaft of the driving motor.
[0020] By adopting the above technical solution, the second hydraulic cylinder drives the driving motor and the grinding disc to move towards the helmet, and the driving motor drives the grinding plate to rotate, thereby performing wear-resistant detection on the helmet.
[0021] Preferably, a limiting chute is formed on the support rod, and the rotating mounting plate is slidably connected to the limiting chute.
[0022] By adopting the above technical solution, the rotating mounting plate is slidably connected to the support rod through the limiting chute, thereby improving the installation stability of the rotating mounting plate and thus improving the stability of the helmet detection process.
[0023] Preferably, a pressure sensor is arranged between the first electric telescopic rod and the first clamping plate.
[0024] By adopting the above technical solution, the setting of the pressure sensor enables the clamping mechanism to perform anti-extrusion detection on the helmet, thereby further improving the detection efficiency of the helmet.
[0025] In summary, the present application has the following beneficial technical effects:
[0026] 1. The detection mechanism is switched by driving the rotating mounting plate to rotate through the first driving motor, without the need to replace the detection head or install the helmet on different detection mechanisms, thereby making the helmet detection process simple and convenient and improving the detection efficiency of the helmet;
[0027] 2. The first single-drive assembly and the first multi-drive assembly enable the puncture detection mechanism to perform single puncture detection and multiple puncture detections on the helmet, thereby increasing the detection content of the helmet and further improving the detection efficiency of the helmet. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 is a schematic structural diagram of a helmet quality detection device;
[0029] Figure 2 is a schematic structural diagram of the clamping mechanism;
[0030] Figure 3 is a schematic structural diagram of the rotating mounting plate, the puncture detection mechanism, the impact detection mechanism and the wear-resistant detection mechanism;
[0031] Figure 4 It is a schematic cross-sectional structure of the rotating mounting plate, the structure of the first multi-drive assembly, and the puncture head.
[0032] Explanation of reference numerals: 1, base; 11, leg; 12, support rod; 121, limit chute; 13, support plate; 2, rotation adjustment mechanism; 21, first drive motor; 22, rotating mounting plate; 221, mounting groove; 222, mounting hole; 3, puncture detection mechanism; 31, puncture head; 32, first single-drive assembly; 321, first hydraulic cylinder; 33, first multi-drive assembly; 331, second drive motor; 332, cam; 333, connecting rod; 334, return spring; 4, impact detection mechanism; 41, impact head; 42, second single-drive assembly; 43, second multi-drive assembly; 5, wear resistance detection mechanism; 51, second hydraulic cylinder; 52, drive motor; 53, grinding disc; 6, clamping mechanism; 61, connecting plate; 62, first mounting plate; 63, second mounting plate; 64, first electric telescopic rod; 65, first clamping plate; 66, second electric telescopic rod; 67, second clamping plate; 68, anti-slip pad; 7, pressure sensor. Detailed implementation manners
[0033] The following will Figures 1-4 describe the present application in further detail with reference to the attached drawings.
[0034] The embodiment of the present application discloses a helmet quality detection device.
[0035] Referring to Figure 1 and Figure 2 , a helmet quality detection device includes a base 1, a support rod 12 fixedly arranged on the base 1, a support plate 13 fixedly arranged at one end of the support rod 12 away from the base 1, a rotation adjustment mechanism 2, a puncture detection mechanism 3, an impact detection mechanism 4, a wear resistance detection mechanism 5, and a clamping mechanism 6 fixedly arranged on the support plate 13. A leg 11 is fixedly connected to one side of the base 1 away from the support rod 12. The rotation adjustment mechanism 2 includes a first drive motor 21 fixedly arranged on the support plate 13 and a rotating mounting plate 22. The transmission shaft of the first drive motor 21 is fixedly connected to the rotating mounting plate 22. The puncture detection mechanism 3, the impact detection mechanism 4, and the wear resistance detection mechanism 5 are all arranged on the rotating mounting plate 22 and are arranged in a circumferential array. A limit chute 121 is opened on the support rod 12, and the rotating mounting plate 22 is slidably connected to the limit chute 121.
[0036] The clamping mechanism 6 includes a connecting plate 61, a first mounting plate 62, a second mounting plate 63, a first electric telescopic rod 64, a first clamping plate 65, a second electric telescopic rod 66 and a second clamping plate 67 that are fixedly arranged on the base 1. The first mounting plate 62 and the second mounting plate 63 are respectively arranged on opposite sides of the connecting plate 61. One end of the first electric telescopic rod 64 is fixedly connected to the first mounting plate 62, and the other end is connected to the first clamping plate 65. One end of the second electric telescopic rod 66 is fixedly connected to the second mounting plate 63, and the other end is connected to the second clamping plate 67. A pressure sensor 7 is arranged between the first electric telescopic rod 64 and the first clamping plate 65. The pressure sensor 7 is fixedly connected to both the first electric telescopic rod 64 and the first clamping plate 65. A pressure sensor 7 is arranged between the second electric telescopic rod 66 and the second clamping plate 67, and the pressure sensor 7 is fixedly connected to both the second electric telescopic rod 66 and the second clamping plate 67. Both the first clamping plate 65 and the second clamping plate 67 are arc-shaped structures. Anti-slip pads 68 are fixedly arranged on both the first clamping plate 65 and the second clamping plate 67.
[0037] Referring to Figure 3 and Figure 4 , the puncture detection mechanism 3 includes a puncture head 31, a first single-drive assembly 32 and a first multi-drive assembly 33. The first single-drive assembly 32 includes a first hydraulic cylinder 321 fixedly connected to the rotating mounting plate 22. One end of the first hydraulic cylinder 321 away from the rotating mounting plate 22 is fixedly connected to the puncture head 31.
[0038] The first multi-drive assembly 33 includes a second drive motor 331 fixedly connected to the rotating mounting plate 22, a cam 332 fixedly connected to the transmission shaft of the second drive motor 331, a connecting rod 333 in contact with the cam 332 and slidably connected to the rotating mounting plate 22, and a return spring 334 sleeved outside the connecting rod 333. An installation groove 221 and an installation hole 222 are formed on the rotating mounting plate 22. The second drive motor 331 is arranged in the installation groove 221, and the connecting rod 333 is slidably connected to the rotating mounting plate 22 through the installation hole 222. One end of the connecting rod 333 away from the rotating mounting plate 22 is fixedly connected to the puncture head 31, and one end of the return spring 334 is fixedly connected to the puncture head 31, and the other end is fixedly connected to the rotating mounting plate 22.
[0039] The impact detection mechanism 4 includes an impact head 41, a second single-drive assembly 42 and a second multi-drive assembly 43. The second single-drive assembly 42 has the same structure as the first single-drive assembly 32, and the second single-drive assembly 42 is fixedly connected to the impact head 41. The second multi-drive assembly 43 has the same structure as the first multi-drive assembly 33, and the second multi-drive assembly 43 is fixedly connected to the impact head 41.
[0040] The wear-resistant detection mechanism 5 includes a second hydraulic cylinder 51 fixedly connected to the rotating mounting plate 22, a driving motor 52 fixedly arranged on the second hydraulic cylinder 51, and a grinding disc 53. The grinding disc 53 is fixedly connected to the transmission shaft of the driving motor 52.
[0041] The implementation principle of the helmet quality detection device according to the embodiment of the present application is as follows: Place the helmet to be detected on the connecting plate 61. The first electric telescopic rod 64 and the second electric telescopic rod 66 respectively drive the first clamping plate 65 and the second clamping plate 67 to move, and clamp and fix the helmet. The first transmission motor 21 drives the rotating mounting plate 22 to rotate, so that different types of detection mechanisms are sequentially located above the helmet. The first single-drive assembly 32 drives the puncture head 31 to perform a single puncture detection on the helmet, the first multi-drive assembly 33 drives the puncture head 31 to perform a multi-puncture detection on the helmet, the second single-drive assembly 42 drives the impact head 41 to perform a single impact detection on the helmet, the second multi-drive assembly 43 drives the impact head 41 to perform a multi-impact detection on the helmet, the second hydraulic cylinder 51 and the driving motor 52 drive the grinding disc 53 to perform a wear-resistant detection on the helmet, and the clamping mechanism 6 performs a compressive resistance detection on the helmet. By driving the rotating mounting plate 22 to rotate through the first transmission motor 21, the switching of the detection mechanism is realized, thereby simplifying the helmet detection process and eliminating the need to replace the detection head, and further improving the helmet detection efficiency.
[0042] The above are all the preferred embodiments of the present application, and the protection scope of the present application is not limited thereby. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application should be covered within the protection scope of the present application.
Claims
1. A helmet quality detection device, characterized in that: The invention comprises a base (1), a support rod (12) arranged on the base (1), a support plate (13) arranged at one end of the support rod (12) away from the base (1), a rotation adjustment mechanism (2), a puncture detection mechanism (3), an impact detection mechanism (4), a wear resistance detection mechanism (5) and a clamping mechanism (6) arranged on the support plate (13), wherein the rotation adjustment mechanism (2) comprises a first transmission motor (21) and a rotation mounting plate (22) arranged on the support plate (13), a transmission shaft of the first transmission motor (21) is fixedly connected to the rotation mounting plate (22), and the puncture detection mechanism (3), the impact detection mechanism (4) and the wear resistance detection mechanism (5) are all arranged on the rotation mounting plate (22) and arranged in a circular array.
2. A helmet quality detection device according to claim 1, characterized in that: The clamping mechanism (6) comprises a connecting plate (61), a first mounting plate (62), a second mounting plate (63), a first electric telescopic rod (64), a first clamping plate (65), a second electric telescopic rod (66) and a second clamping plate (67) arranged on the base (1); the first mounting plate (62) and the second mounting plate (63) are respectively arranged on opposite sides of the connecting plate (61); one end of the first electric telescopic rod (64) is connected to the first mounting plate (62), and the other end is connected to the first clamping plate (65); one end of the second electric telescopic rod (66) is connected to the second mounting plate (63), and the other end is connected to the second clamping plate (67).
3. A helmet quality detection device according to claim 2, characterized in that: The first clamping plate (65) and the second clamping plate (67) are both arc-shaped structures.
4. A helmet quality detection device according to claim 3, characterized in that: Anti-slip pads (68) are provided on both the first clamping plate (65) and the second clamping plate (67).
5. A helmet quality detection device according to claim 4, characterized in that: The puncture detection mechanism (3) comprises a puncture head (31), a first single drive assembly (32) and a first multiple drive assembly (33); the first single drive assembly (32) comprises a first hydraulic cylinder (321) connected to the rotating mounting plate (22); an end of the first hydraulic cylinder (321) away from the rotating mounting plate (22) is connected to the puncture head (31).
6. A helmet quality detection device according to claim 5, characterized in that: The first multiple driving assembly (33) comprises a second transmission motor (331) connected to the rotating mounting plate (22), a cam (332) fixedly connected to the transmission shaft of the second transmission motor (331), a connecting rod (333) abutting against the cam (332) and slidably connected to the rotating mounting plate (22), and a return spring (334) sleeved on the outside of the connecting rod (333), one end of the connecting rod (333) away from the rotating mounting plate (22) is connected to the puncture head (31), one end of the return spring (334) is connected to the puncture head (31), and the other end is connected to the rotating mounting plate (22).
7. A helmet quality detection device according to claim 6, characterized in that: The wear resistance detection mechanism (5) comprises a second hydraulic cylinder (51) connected to the rotating mounting plate (22), a drive motor (52) and a grinding disc (53) arranged on the second hydraulic cylinder (51); the grinding disc (53) is fixedly connected to a transmission shaft of the drive motor (52).
8. A helmet quality detection device according to claim 7, characterized in that: The support rod (12) is provided with a limiting sliding groove (121), and the rotating mounting plate (22) is slidably connected to the limiting sliding groove (121).
9. A helmet quality detection device according to claim 8, characterized in that: A pressure sensor (7) is provided between the first electric telescopic rod (64) and the first clamping plate (65).
Citation Information
Cited By
Helmet quality detection device
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