Sensor module for measuring whole flow oxygen range

By designing a full-range measurement sensor module for flow oxygen including a guide mechanism and a filtering mechanism, the problems of cable vulnerability and detection error in the prior art are solved, and fast and accurate detection of gas oxygen content and flow rate are achieved.

CN223037900UActive Publication Date: 2025-06-27HANGZHOU ZHITING INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421640393.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-06-27
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

When detecting the oxygen content and flow rate in the gas, existing sensor modules need to use processing boards and signal cables, which leads to the cables being easily bent and damaged, affecting data transmission, and gas impurities are easily caused by detection errors.

Method used

A full-range measurement sensor module for flow oxygen is designed, including installation tube, intake tube, outlet tube, oxygen concentration measurement sensor, flow sensor, processing plate, signal cable, guide mechanism and filter removal mechanism. The guide mechanism prevents the signal cable from bent and filters out gas impurities.

Benefits of technology

It realizes rapid detection of gas oxygen content and flow rate, prevents signal cable damage, reduces detection errors, and facilitates disassembly and cleaning of filtering mechanisms.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a flow oxygen whole-course range measurement sensor module which comprises an installation pipe, an air inlet pipe, an air outlet pipe, a processing plate, an oxygen concentration measurement sensor, a signal cable and a flow sensor. A filtering mechanism for filtering gas to be detected is fixedly mounted on one side of the gas inlet pipe. According to the utility model, through the arrangement of the mounting pipe, the gas inlet pipe and the gas outlet pipe, the oxygen content and the flow velocity in gas can be rapidly detected through the oxygen concentration measuring sensor and the flow sensor, and the detected data can be displayed and transmitted through the arranged processing plate and the signal cable; the guiding mechanism can guide the signal cable, so that the signal cable can be prevented from being damaged when the signal cable is pulled or moves, and the filtering mechanism can prevent impurities contained in gas from affecting gas detection.
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Description

Technical Field

[0001] The utility model relates to the technical field of sensors, in particular to a flow oxygen full-range measurement sensor module. Background Technique

[0002] Gas detection sensor devices are widely used in fields such as household propane gas detectors and automobiles, and can detect specific gases contained in the atmosphere.

[0003] When the existing sensor module detects the oxygen content in the gas, it needs to be used in conjunction with a processing board and signal cables to complete the detection of the oxygen content and gas flow rate in the gas. During the use of the cables, the cables need to be pulled, and then data is collected. However, the cables are extremely prone to bending and damage during the pulling process, which affects the normal transmission of data. Moreover, if there are a large number of impurities in the gas during the transportation and detection of the gas, it is easy to cause detection errors. Therefore, we propose a flow oxygen full-range measurement sensor module. Content of the Utility Model

[0004] The purpose of the utility model is to provide a flow oxygen full-range measurement sensor module to solve the problems raised in the background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A flow oxygen full-range measurement sensor module, including an installation pipe, one side of the installation pipe is fixedly communicated with an air inlet pipe, the other side of the installation pipe is fixedly communicated with an air outlet pipe, inside the installation pipe, a processing board and an oxygen concentration measurement sensor which are electrically connected are fixedly installed in sequence from top to bottom, a signal cable electrically connected to the processing board is arranged above the processing board inside the installation pipe, a flow sensor for detecting the flow rate is arranged inside the air outlet pipe, the flow sensor is electrically connected to the processing board, a guiding mechanism for preventing the signal cable from bending is fixedly installed at the top of the installation pipe, and a filtering mechanism for filtering the gas to be detected is fixedly installed on one side of the air inlet pipe.

[0006] Further, the guiding mechanism includes an installation column, a connecting pipe and a guiding ring. The top of the installation pipe is fixedly connected with the connecting pipe through a plurality of groups of installation columns, and the top of the connecting pipe is fixedly connected with a guiding ring with an arc-shaped top.

[0007] Furthermore, the filtering mechanism includes a first fixed disk, a second fixed disk, and a filtering pipe. The first fixed disk is fixedly connected to the air inlet pipe. First fixed claws are fixedly connected to both the top and bottom of the first fixed disk. Second fixed claws are fixedly connected to both the top and bottom of the second fixed disk. A fixed rod is fixedly connected to one side of the second fixed claw. One end of the fixed rod is fixedly connected to a threaded rod. The threaded rod passes through one side of the first fixed claw and extends to the other side of the first fixed claw. A fixed nut that fits with the first fixed claw is threadedly connected to the outer surface of the threaded rod. The filtering pipe is clamped between the first fixed disk and the second fixed disk. A filter plate is fixedly connected to the inside of the filtering pipe.

[0008] Furthermore, a rotating shaft is fixedly connected to one side of the second fixed disk. A sleeve is rotatably connected to the outer surface of the rotating shaft. The sleeve is fixedly connected to the filtering pipe.

[0009] Furthermore, sealing gaskets that fit with the first fixed disk and the second fixed disk are fixedly connected to both sides of the filtering pipe.

[0010] Furthermore, the manufacturing materials of the installation pipe, the air inlet pipe, the air outlet pipe, the first fixed disk, the second fixed disk, and the filtering pipe are all stainless steel materials.

[0011] Compared with the prior art, the present utility model has the following beneficial effects: By providing the installation pipe, the air inlet pipe, and the air outlet pipe, the present utility model can quickly detect the oxygen content and flow rate of the gas through the oxygen concentration measurement sensor and the flow sensor. The provided processing board and signal cable can display and transmit the detected data. The provided guiding mechanism can guide the signal cable, thereby preventing the signal cable from being pulled or damaged when it moves. The provided filtering mechanism can prevent impurities contained in the gas from affecting the gas detection, and the filtering mechanism is convenient to remove, thereby facilitating the cleaning of the filtered impurities. Description of the Drawings

[0012] Figure 1 is a schematic three-dimensional structure diagram of the present utility model;

[0013] Figure 2 is a schematic front sectional structure diagram of the present utility model;

[0014] Figure 3 is a schematic first three-dimensional structure diagram of the filtering mechanism of the present utility model;

[0015] Figure 4 is a schematic second three-dimensional structure diagram of the filtering mechanism of the present utility model.

[0016] In the figure: 1 installation pipe, 2 intake pipe, 3 outlet pipe, 4 oxygen concentration measurement sensor, 5 processing board, 6 signal cable, 7 flow sensor, 8 guiding mechanism, 9 filtering mechanism, 10 installation column, 11 connecting pipe, 12 guiding ring, 13 first fixing plate, 14 first fixing claw, 15 second fixing plate, 16 second fixing claw, 17 fixing rod, 18 threaded rod, 19 fixing nut, 20 filtering pipe, 21 filter plate, 22 rotating shaft, 23 sleeve, 24 sealing gasket. Specific embodiments

[0017] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.

[0018] Please refer to Figures 1-4 , the present invention provides a technical solution: a flow oxygen full-range measurement sensor module, including an installation pipe 1, one side of the installation pipe 1 is fixedly communicated with an intake pipe 2, the other side of the installation pipe 1 is fixedly communicated with an outlet pipe 3, and the inside of the installation pipe 1 is fixedly installed with an electrically connected processing board 5 and an oxygen concentration measurement sensor 4 from top to bottom in sequence. A signal cable 6 electrically connected to the processing board 5 is arranged above the processing board 5 inside the installation pipe 1. A flow sensor 7 for detecting the flow rate is arranged inside the outlet pipe 3, and the flow sensor 7 is electrically connected to the processing board 5. A guiding mechanism 8 for preventing the signal cable 6 from being bent is fixedly installed at the top of the installation pipe 1, and a filtering mechanism 9 for filtering the gas to be detected is fixedly installed on one side of the intake pipe 2.

[0019] Among them, by setting the installation pipe 1, the intake pipe 2 and the outlet pipe 3, the gas can quickly detect the oxygen content and flow rate in the gas through the oxygen concentration measurement sensor 4 and the flow sensor 7, and the set processing board 5 and signal cable 6 can display and transmit the detected data. The set guiding mechanism 8 can guide the signal cable 6, thereby preventing the signal cable 6 from being pulled or damaged when moving, and the set filtering mechanism 9 can prevent impurities contained in the gas from affecting the gas detection, and the filtering mechanism 9 is convenient to remove, so that the filtered impurities can be conveniently cleaned.

[0020] Please refer to Figure 1 , the guiding mechanism 8 includes an installation column 10, a connecting pipe 11 and a guiding ring 12. The top of the installation pipe 1 is fixedly connected with a connecting pipe 11 through a plurality of groups of installation columns 10, and the top of the connecting pipe 11 is fixedly connected with a guiding ring 12 with an arc-shaped top.

[0021] Among them, the provided guide ring 12 and the connecting pipe 11 are installed above the installation pipe 1 through the installation posts 10, and the top of the guide ring 12 is set to be arc-shaped. Such a setting can prevent the signal cable 6 from being pulled and bent and guide it through the guide ring 12, thus preventing the signal cable 6 from being damaged.

[0022] Please refer to Figure 1 、 Figure 2 、 Figure 3 and Figure 4 The filtering mechanism 9 includes a first fixing plate 13, a second fixing plate 15 and a filtering pipe 20. The first fixing plate 13 is fixedly connected to the air inlet pipe 2. First fixing claws 14 are fixedly connected to both the top and bottom of the first fixing plate 13. Second fixing claws 16 are fixedly connected to both the top and bottom of the second fixing plate 15. A fixing rod 17 is fixedly connected to one side of the second fixing claw 16. One end of the fixing rod 17 is fixedly connected to a threaded rod 18. The threaded rod 18 passes through one side of the first fixing claw 14 and extends to the other side of the first fixing claw 14. A fixing nut 19 that fits with the first fixing claw 14 is threadedly connected to the outer surface of the threaded rod 18. A filtering pipe 20 is clamped between the first fixing plate 13 and the second fixing plate 15. A filter plate 21 is fixedly connected to the inside of the filtering pipe 20.

[0023] Among them, the provided filtering pipe 20 and the filter plate 21 can effectively filter impurities in the gas to be detected. When the filtering pipe 20 needs to be disassembled, rotate the fixing nut 19, then pull the second fixing plate 15 to separate the first fixing plate 13 and the second fixing plate 15, and then the filtering pipe 20 can be removed from between the first fixing plate 13 and the second fixing plate 15. This is convenient for cleaning and replacing the filtering pipe 20 and the filter plate 21.

[0024] Please refer to Figure 1 、 Figure 3 and Figure 4 One side of the second fixing plate 15 is fixedly connected to a rotating shaft 22. A sleeve 23 is rotatably connected to the outer surface of the rotating shaft 22. The sleeve 23 is fixedly connected to the filtering pipe 20.

[0025] Among them, when the filtering pipe 20 needs to be disassembled, rotate the sleeve 23 and the filtering pipe 20 rotates along the rotating shaft 22, and then the filtering pipe 20 can be removed. The filtering pipe 20 and the filter plate 21 limited by the rotating shaft 22 are more convenient for aligning and positioning the two ends of the filtering pipe 20 with the first fixing plate 13 and the second fixing plate 15.

[0026] Please refer to Figure 3 and Figure 4, sealing gaskets 24 that are fixedly connected to both sides of the filtering pipe 20 and are in contact with the first fixed disk 13 and the second fixed disk 15 are provided. Among them, the provided sealing gaskets 24 can prevent the gas to be detected from leaking out through the gaps between the filtering pipe 20 and the first fixed disk 13 and the second fixed disk 15.

[0027] Please participate Figure 1 and Figure 3 , the manufacturing materials of the installation pipe 1, the air inlet pipe 2, the air outlet pipe 3, the first fixed disk 13, the second fixed disk 15, and the filtering pipe 20 are all stainless steel materials. The installation pipe 1, the air inlet pipe 2, the air outlet pipe 3, the first fixed disk 13, the second fixed disk 15, and the filtering pipe 20 made of stainless steel materials can prevent corrosive gases contained in the gas from corroding them and affecting their service life.

[0028] During use, first, by providing the installation pipe 1, the air inlet pipe 2, and the air outlet pipe 3, the gas can quickly detect the oxygen content and flow rate in the gas through the oxygen concentration measurement sensor 4 and the flow sensor 7. The provided processing board 5 and signal cable 6 can display and transmit the detected data. The provided guiding mechanism 8 can guide the signal cable 6, thereby preventing the signal cable 6 from being pulled or damaged when it moves. The provided filtering mechanism 9 can prevent impurities contained in the gas from affecting the gas detection, and the filtering mechanism 9 is convenient to remove, so that the filtered impurities can be conveniently cleaned. The provided guiding ring 12 and the connecting pipe 11 are installed above the installation pipe 1 through the installation column 10, and the top of the guiding ring 12 is set to be arc-shaped. Such a setting can prevent the signal cable 6 from being guided through the guiding ring 12 when being pulled and bent, so that the signal cable 6 can be prevented from being damaged. The provided filtering pipe 20 and the filter plate 21 can effectively filter the impurities in the gas to be detected. When the filtering pipe 20 needs to be disassembled, rotate the fixing nut 19, and then pull the second fixed disk 15 to make the distance between the first fixed disk 13 and the second fixed disk 15 increase. Then the filtering pipe 20 can be removed from between the first fixed disk 13 and the second fixed disk 15, which is convenient for cleaning and replacing the filtering pipe 20 and the filter plate 21. When the filtering pipe 20 needs to be disassembled, rotate the sleeve 23 and the filtering pipe 20 rotates along the rotating shaft 22, and then the filtering pipe 20 can be removed. The filtering pipe 20 and the filter plate 21 limited by the rotating shaft 22 are more convenient to align and position the two ends of the filtering pipe 20 with the first fixed disk 13 and the second fixed disk 15.

[0029] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirits of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A flow oxygen full range measurement sensor module, comprising a mounting tube (1), one side of the mounting tube (1) is fixedly connected to an air inlet pipe (2), the other side of the mounting tube (1) is fixedly connected to an air outlet pipe (3), an electrically connected processing board (5) and an oxygen concentration measurement sensor (4) are fixedly installed in the mounting tube (1) from top to bottom, a signal cable (6) electrically connected to the processing board (5) is arranged inside the mounting tube (1) and above the processing board (5), a flow sensor (7) for detecting flow velocity is arranged inside the air outlet pipe (3), characterized in that: The flow sensor (7) is electrically connected to the processing board (5), a guide mechanism (8) is fixedly installed on the top of the mounting tube (1) to prevent the signal cable (6) from bending, and a filtering mechanism (9) is fixedly installed on one side of the air inlet pipe (2) to filter the gas to be detected.

2. A flow oxygen full range measurement sensor module according to claim 1, characterized in that: The guide mechanism (8) comprises a mounting column (10), a connecting pipe (11) and a guide ring (12); the top of the mounting pipe (1) is fixedly connected to the connecting pipe (11) via a plurality of groups of mounting columns (10); the top of the connecting pipe (11) is fixedly connected to the guide ring (12) having an arc-shaped top.

3. A flow oxygen full range measurement sensor module according to claim 2, characterized in that: The filtering mechanism (9) comprises a first fixing plate (13), a second fixing plate (15) and a filtering pipe (20); the first fixing plate (13) is fixedly connected to the intake pipe (2); the top and bottom of the first fixing plate (13) are fixedly connected to a first fixing claw (14); the top and bottom of the second fixing plate (15) are fixedly connected to a second fixing claw (16); one side of the second fixing claw (16) is fixedly connected to a fixing rod (17); one end of the fixing rod (17) is fixedly connected to a threaded rod (18); the threaded rod (18) passes through one side of the first fixing claw (14) and extends to the other side of the first fixing claw (14); the outer surface of the threaded rod (18) is threadedly connected to a fixing nut (19) that fits the first fixing claw (14); the filtering pipe (20) is clamped between the first fixing plate (13) and the second fixing plate (15); the interior of the filtering pipe (20) is fixedly connected to a filter plate (21).

4. A flow oxygen full range measurement sensor module according to claim 3, characterized in that: A rotating shaft (22) is fixedly connected to one side of the second fixed disk (15), a sleeve (23) is rotatably connected to the outer surface of the rotating shaft (22), and the sleeve (23) is fixedly connected to the filtering tube (20).

5. A flow oxygen full range measurement sensor module according to claim 4, characterized in that: Both sides of the filtration tube (20) are fixedly connected with sealing pads (24) that fit the first fixed disk (13) and the second fixed disk (15).

6. A flow oxygen full range measurement sensor module according to claim 4, characterized in that: The mounting pipe (1), the air inlet pipe (2), the air outlet pipe (3), the first fixing plate (13), the second fixing plate (15) and the filtering pipe (20) are all made of stainless steel.