Integrated two-stage spray tower

By designing an integrated secondary spray tower, the problems of large footprint and poor absorption effect of traditional spray towers are solved, and the floor area is reduced and the absorption effect is improved.

CN223042475UActive Publication Date: 2025-07-01SHAANXI XINYU SURFACE ENG
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Patent Information

Application Number
CN202520978372.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-19
Publication Date
2025-07-01
Estimated Expiration
2035-05-19

AI Technical Summary

Technical Problem

The existing first and second-stage spray absorption towers cover a large area, which increases investment costs, but the absorption effect of harmful substances is not obvious.

Method used

An integrated secondary spray tower is designed, by setting the secondary spray tower tower body on the top of the primary spray tower body and setting the tower body partition between the two to overlap and install it, thereby reducing the footprint.

Benefits of technology

It effectively reduces the footprint of the spray tower and reduces investment costs. At the same time, by sharing high-efficiency defogging layer, wind resistance and energy consumption are reduced, and the absorption effect of harmful substances is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an integrated secondary spray tower, which belongs to the technical field of spray towers and comprises a primary spray tower body, a secondary spray tower body, a primary spray tower water tank and a secondary spray tower water tank. A tower body partition plate is fixedly mounted between the primary spray tower body and the secondary spray tower body. According to the integrated secondary spray tower, the secondary spray tower body is arranged at the top of the primary spray tower body, the tower body partition plate is arranged between the primary spray tower body and the secondary spray tower body, and the primary spray tower body and the secondary spray tower body are overlapped together, so that the occupied area is reduced; the spray tower solves the problems that a first spray area and a second spray area are arranged in a spray tower main body, the first spray area is arranged on the peripheral side of the second spray area, and the mounting area is not greatly reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of spray towers, in particular to an integrated two-stage spray tower. Background Technique

[0002] The spray tower, also known as the washing tower and water washing tower, is a gas-liquid generating device. It is mainly used to treat inorganic waste gas. By making the waste gas fully contact with the liquid, the concentration of the waste gas is reduced by using the solubility of the waste gas in water or by means of a chemical reaction, so as to become a clean gas meeting the national emission standards. To ensure the absorption effect, one-stage and two-stage spray absorption towers are often used. After the one-stage spray absorption tower absorbs, the two-stage spray absorption tower ensures that the harmful substances in the gas not fully absorbed in the one-stage spray absorption tower are fully absorbed in the two-stage spray absorption tower. However, the commonly used one-stage and two-stage spray absorption towers have a large floor area, increasing the investment cost, and the absorption effect on harmful substances is not obvious.

[0003] The utility model patent with the publication number of CN217887466U discloses a two-stage multi-layer spray absorption tower. By arranging the first spray area around the second spray area, the floor area of the spray absorption tower can be reduced, saving the investment cost. The gas enters the first spray area from the flue gas inlet. After passing through the packing layer and spray layer of the first spray area, most of the harmful substances in the gas are absorbed. Then the gas enters the second spray area through the connection hole and passes through the spray layer and packing layer of the second spray area, so that the harmful substances not fully absorbed in the first spray area in the gas are fully absorbed in the second spray area, and the absorption effect is more obvious.

[0004] However, the spray tower body of the two-stage multi-layer spray absorption tower is provided with a first spray area and a second spray area, and the first spray area is arranged around the second spray area. In this way, the reduced installation area is only a part less than that of the traditional one, and the installation area is not greatly reduced. Therefore, an integrated two-stage spray tower is proposed to solve the problems raised above. Content of the Utility Model

[0005] In view of the deficiencies of the prior art, the utility model provides an integrated two-stage spray tower, which has the advantages of arranging the two-stage spray tower body on the top of the one-stage spray tower body, overlapping the two-stage spray tower body and the one-stage spray tower body, and reducing the floor area, etc., and solves the problem that the first spray area and the second spray area are arranged in the spray tower body and the first spray area is arranged around the second spray area, and the installation area is not greatly reduced.

[0006] To achieve the above object, the utility model provides the following technical solutions:

[0007] An integrated two-stage spray tower, comprising a first-stage spray tower body, a second-stage spray tower body, a first-stage spray tower water tank and a second-stage spray tower water tank. The second-stage spray tower body is fixedly installed on the top of the first-stage spray tower body. A tower body partition is fixedly installed between the first-stage spray tower body and the second-stage spray tower body. A first-stage circulating spray assembly is arranged between the first-stage spray tower body and the first-stage spray tower water tank. A second-stage circulating spray assembly is arranged between the second-stage spray tower body and the second-stage spray tower water tank;

[0008] The first-stage circulating spray assembly includes a first-stage spray tower submerged circulating pump fixedly installed at the output end of the first-stage spray tower water tank. The output end of the first-stage spray tower submerged circulating pump is fixedly installed with a first-stage spray pipeline;

[0009] The second-stage circulating spray assembly includes a second-stage spray tower submerged circulating pump fixedly installed at the output end of the second-stage spray tower water tank. The output end of the second-stage spray tower submerged circulating pump is fixedly installed with a second-stage spray pipeline.

[0010] Furthermore, two groups of first-stage branch pipes are fixedly installed on the surface of the first-stage spray pipeline. The first-stage branch pipes extend into the interior of the first-stage spray tower body. Two groups of second-stage branch pipes are fixedly installed on the surface of the second-stage spray pipeline. The second-stage branch pipes extend into the interior of the second-stage spray tower body.

[0011] Furthermore, a first-stage spray tower air inlet is fixedly installed on one side of the first-stage spray tower body. An intermediate connecting ventilation pipe is fixedly installed at the top of the tower body partition. A second-stage spray tower air outlet is fixedly installed at the top of the second-stage spray tower water tank.

[0012] Furthermore, a first-stage filler is fixedly installed on the inner side wall of the first-stage spray tower body. The first-stage filler is located below the first-stage branch pipes of the first-stage spray pipeline. A second-stage filler is fixedly installed on the inner side wall of the second-stage spray tower body. The second-stage filler is located below the second-stage branch pipes of the second-stage spray pipeline.

[0013] Furthermore, a first-stage spray tower maintenance opening is fixedly installed on one side of the first-stage spray tower body. The number of the first-stage spray tower maintenance openings is adapted to the number of layers of the first-stage filler. A second-stage spray tower maintenance opening is fixedly installed on one side of the second-stage spray tower body. The number of the second-stage spray tower maintenance openings is adapted to the number of layers of the second-stage filler.

[0014] Furthermore, an efficient demisting layer is fixedly installed on the inner side wall near the top of the second-stage spray tower body. A demisting layer maintenance opening is fixedly installed on one side near the top of the second-stage spray tower body. The demisting layer maintenance opening is located above the efficient demisting layer.

[0015] Furthermore, a reflux pipe of the secondary spray tower is fixedly installed at the bottom of the tower body partition board. A maintenance opening of the primary water tank is fixedly installed at the top of the primary spray tower water tank. A water inlet pipe of the primary spray tower is fixedly installed on one side of the primary spray tower water tank. A drain pipe of the primary spray tower is fixedly installed on one side of the primary spray tower water tank. A maintenance opening of the secondary water tank is fixedly installed at the top of the secondary spray tower water tank. A water supply pipe of the secondary spray tower is fixedly installed on one side of the secondary spray tower water tank. A drain pipe of the secondary spray tower is fixedly installed on one side of the secondary spray tower water tank.

[0016] Furthermore, a tower body base is fixedly installed at the bottom of the primary spray tower body. A bottom liquid receiving tray is fixedly installed at the bottom of the tower body base. The primary spray tower water tank and the secondary spray tower water tank are located at the top of the tower body base.

[0017] Compared with the prior art, the utility model provides an integrated secondary spray tower, which has the following beneficial effects:

[0018] 1. In this integrated secondary spray tower, by arranging the secondary spray tower body on the top of the primary spray tower body and setting a tower body partition board between the primary spray tower body and the secondary spray tower body, the primary spray tower body and the secondary spray tower body are overlapped, reducing the floor area. It solves the problem that in the spray tower main body, there are a first spray area and a second spray area, and the first spray area is arranged on the periphery of the second spray area. In this way, the reduced installation area is only a part less than the traditional one, and the installation area is not greatly reduced.

[0019] 2. In this integrated secondary spray tower, by arranging an efficient demisting layer inside the secondary spray tower body near the top, after the waste gas passes through the primary spray tower body and the secondary spray tower body, it then passes through the efficient demisting layer for demisting. This enables the primary spray tower body and the secondary spray tower body to share one efficient demisting layer. At the same time, the primary spray tower body and the secondary spray tower body are directly overlapped, reducing the use of duct elbows, reducing the wind resistance of the entire system, and lowering the energy consumption. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a front sectional view of the structure of the utility model;

[0021] Figure 2 It is a side sectional view of the structure of the utility model;

[0022] Figure 3 It is a front view of the tower body of the utility model;

[0023] Figure 4 It is a top sectional view of the structure of the utility model.

[0024] In the figure: 1. Body of the primary spray tower; 2. Body of the secondary spray tower; 3. Tower body partition; 4. Water tank of the primary spray tower; 5. Water tank of the secondary spray tower; 6. Air inlet of the primary spray tower; 7. Intermediate connecting ventilation pipe; 8. Submerged circulation pump of the primary spray tower; 9. Submerged circulation pump of the secondary spray tower; 10. Primary spray pipeline; 11. Secondary spray pipeline; 12. Primary packing; 13. Secondary packing; 14. Maintenance opening of the primary spray tower; 15. Maintenance opening of the secondary spray tower; 16. High-efficiency demisting layer; 17. Maintenance opening of the demisting layer; 18. Exhaust outlet of the secondary spray tower; 19. Return pipe of the secondary spray tower; 20. Maintenance opening of the primary water tank; 21. Water inlet pipe of the primary spray tower; 22. Drain pipe of the primary spray tower; 23. Maintenance opening of the secondary water tank; 24. Water supply pipe of the secondary spray tower; 25. Drain pipe of the secondary spray tower; 26. Tower body base; 27. Bottom liquid receiving tray. Detailed implementation manners

[0025] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0026] Please refer to Figures 1 to 4 , a one-piece secondary spray tower in this embodiment includes a body 1 of the primary spray tower, a body 2 of the secondary spray tower, a water tank 4 of the primary spray tower, and a water tank 5 of the secondary spray tower. The body 2 of the secondary spray tower is fixedly installed on the top of the body 1 of the primary spray tower. A tower body partition 3 is fixedly installed between the body 1 of the primary spray tower and the body 2 of the secondary spray tower. A primary circulating spray assembly is arranged between the body 1 of the primary spray tower and the water tank 4 of the primary spray tower, and a secondary circulating spray assembly is arranged between the body 2 of the secondary spray tower and the water tank 5 of the secondary spray tower.

[0027] Specifically, the body 1 of the primary spray tower and the body 2 of the secondary spray tower are overlapped and installed together, reducing the floor area of the entire spray tower.

[0028] Among them, the primary circulating spray assembly includes a submerged circulation pump 8 of the primary spray tower fixedly installed at the output end of the water tank 4 of the primary spray tower, and a primary spray pipeline 10 is fixedly installed at the output end of the submerged circulation pump 8 of the primary spray tower.

[0029] Secondly, the secondary circulating spray assembly includes a submerged circulation pump 9 of the secondary spray tower fixedly installed at the output end of the water tank 5 of the secondary spray tower, and a secondary spray pipeline 11 is fixedly installed at the output end of the submerged circulation pump 9 of the secondary spray tower.

[0030] Specifically, the submerged circulation pump 8 of the primary spray tower outputs the solution for absorbing waste gas in the water tank 4 of the primary spray tower to the inside of the primary spray tower body 1 through the primary spray pipeline 10 to absorb the waste gas entering the primary spray tower body 1. The submerged circulation pump 9 of the secondary spray tower outputs the solution for absorbing waste gas in the water tank 5 of the secondary spray tower to the inside of the secondary spray tower body 2 through the secondary spray pipeline 11 to absorb the waste gas entering the secondary spray tower body 2.

[0031] Please refer to Figure 1 and Figure 2 In this embodiment, two groups of primary branch pipes are fixedly installed on the surface of the primary spray pipeline 10, and the primary branch pipes extend to the inside of the primary spray tower body 1. Two groups of secondary branch pipes are fixedly installed on the surface of the secondary spray pipeline 11, and the secondary branch pipes extend to the inside of the secondary spray tower body 2.

[0032] One side of the primary spray tower body 1 is fixedly installed with a primary spray tower air inlet 6. The top of the tower body partition 3 is fixedly installed with an intermediate ventilation pipe 7. The top of the secondary spray tower water tank 5 is fixedly installed with a secondary spray tower air outlet 18.

[0033] Specifically, the waste gas enters the primary spray tower body 1 from the primary spray tower air inlet 6, enters the secondary spray tower body 2 through the intermediate ventilation pipe 7, and finally discharges from the secondary spray tower air outlet 18.

[0034] Please refer to Figure 1 and Figure 2 In this embodiment, a primary packing 12 is fixedly installed on the inner side wall of the primary spray tower body 1. The primary packing 12 is located below the primary branch pipes of the primary spray pipeline 10. A secondary packing 13 is fixedly installed on the inner side wall of the secondary spray tower body 2. The secondary packing 13 is located below the secondary branch pipes of the secondary spray pipeline 11.

[0035] One side of the primary spray tower body 1 is fixedly installed with a primary spray tower maintenance opening 14. The number of the primary spray tower maintenance openings 14 is adapted to the number of layers of the primary packing 12. One side of the secondary spray tower body 2 is fixedly installed with a secondary spray tower maintenance opening 15. The number of the secondary spray tower maintenance openings 15 is adapted to the number of layers of the secondary packing 13. The primary packing 12 and the secondary packing 13 disperse the solution and expand the contact area with the waste gas.

[0036] Specifically, by providing a plurality of primary spray tower maintenance openings 14 and secondary spray tower maintenance openings 15, it is convenient to perform maintenance on the primary spray tower body 1 and the secondary spray tower body 2.

[0037] Please refer to Figures 1 to 4, in this embodiment, an efficient demisting layer 16 is fixedly installed on the inner side wall near the top of the secondary spray tower body 2, and a demisting layer inspection opening 17 is fixedly installed on one side of the secondary spray tower body 2 near the top. The demisting layer inspection opening 17 is located above the efficient demisting layer 16. The efficient demisting layer 16 absorbs the water vapor in the waste gas.

[0038] Among them, a secondary spray tower return pipe 19 is fixedly installed at the bottom of the tower body partition 3, a primary water tank inspection opening 20 is fixedly installed at the top of the primary spray tower water tank 4, a primary spray tower water inlet pipe 21 is fixedly installed on one side of the primary spray tower water tank 4, a primary spray tower drain pipe 22 is fixedly installed on one side of the primary spray tower water tank 4, a secondary water tank inspection opening 23 is fixedly installed at the top of the secondary spray tower water tank 5, a secondary spray tower water supply pipe 24 is fixedly installed on one side of the secondary spray tower water tank 5, and a secondary spray tower drain pipe 25 is fixedly installed on one side of the secondary spray tower water tank 5.

[0039] Secondly, a tower body base 26 is fixedly installed at the bottom of the primary spray tower body 1, a bottom liquid receiving tray 27 is fixedly installed at the bottom of the tower body base 26, and the primary spray tower water tank 4 and the secondary spray tower water tank 5 are located at the top of the tower body base 26.

[0040] The working principle of the above embodiment is as follows: Turn on the primary spray tower submerged circulation pump 8 and the secondary spray tower submerged circulation pump 9, spray the solution for absorbing waste gas onto the tops of the primary packing 12 and the secondary packing 13, absorb and neutralize the waste gas, and finally, after absorbing the water vapor in the waste gas through the efficient demisting layer 16, discharge it through the secondary spray tower air outlet 18.

[0041] The installation method, connection method, or setting method disclosed in this embodiment are all common mechanical connection methods, and any method that can achieve its beneficial effects can be implemented. In addition, the electrical components in this embodiment are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device such as a computer that plays a control role. Those skilled in the art can realize the control of the electrical components through simple programming, and the existing publicly disclosed power connection technology also belongs to the common knowledge in this field. Therefore, the specific structural composition and working principle are not described in detail in this embodiment.

[0042] It should be noted that in this article, the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing this application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to this application.

[0043] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the presence of additional identical elements in the process, method, article or device comprising the said element.

[0044] Although embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An integrated two-stage spray tower, characterized in that: The invention comprises a first-stage spray tower body (1), a second-stage spray tower body (2), a first-stage spray tower water tank (4) and a second-stage spray tower water tank (5), wherein the second-stage spray tower body (2) is fixedly mounted on the top of the first-stage spray tower body (1), a tower body partition (3) is fixedly mounted between the first-stage spray tower body (1) and the second-stage spray tower body (2), a first-stage circulating spray assembly is arranged between the first-stage spray tower body (1) and the first-stage spray tower water tank (4), and a second-stage circulating spray assembly is arranged between the second-stage spray tower body (2) and the second-stage spray tower water tank (5); The primary circulation spray assembly comprises a primary spray tower submerged circulation pump (8) fixedly mounted at the output end of the primary spray tower water tank (4), and a primary spray pipeline (10) is fixedly mounted at the output end of the primary spray tower submerged circulation pump (8); The secondary circulation spray assembly comprises a secondary spray tower submerged circulation pump (9) fixedly mounted at the output end of the secondary spray tower water tank (5); a secondary spray pipeline (11) is fixedly mounted at the output end of the secondary spray tower submerged circulation pump (9).

2. The integrated two-stage spray tower according to claim 1, characterized in that: The surface of the first-level spray pipeline (10) is fixedly mounted with two groups of first-level branch pipes, the first-level branch pipes extending into the interior of the first-level spray tower body (1), and the surface of the second-level spray pipeline (11) is fixedly mounted with two groups of second-level branch pipes, the second-level branch pipes extending into the interior of the second-level spray tower body (2).

3. The integrated two-stage spray tower according to claim 1, characterized in that: A first-stage spray tower air inlet (6) is fixedly mounted on one side of the first-stage spray tower body (1), an intermediate connecting air duct (7) is fixedly mounted on the top of the tower body partition (3), and a second-stage spray tower air outlet (18) is fixedly mounted on the top of the second-stage spray tower water tank (5).

4. The integrated two-stage spray tower according to claim 2, characterized in that: A first-level filler (12) is fixedly mounted on the inner side wall of the first-level spray tower body (1), and the first-level filler (12) is located below the first-level branch pipe of the first-level spray pipeline (10). A second-level filler (13) is fixedly mounted on the inner side wall of the second-level spray tower body (2), and the second-level filler (13) is located below the second-level branch pipe of the second-level spray pipeline (11).

5. The integrated two-stage spray tower according to claim 4, characterized in that: A first-stage spray tower inspection opening (14) is fixedly installed on one side of the first-stage spray tower body (1), and the number of the first-stage spray tower inspection openings (14) matches the number of layers of the first-stage filler (12). A second-stage spray tower inspection opening (15) is fixedly installed on one side of the second-stage spray tower body (2), and the number of the second-stage spray tower inspection openings (15) matches the number of layers of the second-stage filler (13).

6. The integrated two-stage spray tower according to claim 1, characterized in that: A high-efficiency demisting layer (16) is fixedly installed on the inner side wall of the secondary spray tower body (2) close to the top, and a demisting layer inspection opening (17) is fixedly installed on one side of the secondary spray tower body (2) close to the top, and the demisting layer inspection opening (17) is located above the high-efficiency demisting layer (16).

7. The integrated two-stage spray tower according to claim 1, characterized in that: A secondary spray tower return pipe (19) is fixedly installed at the bottom of the tower body partition (3), a primary water tank inspection port (20) is fixedly installed at the top of the primary spray tower water tank (4), a primary spray tower water inlet pipe (21) is fixedly installed on one side of the primary spray tower water tank (4), a primary spray tower drainage pipe (22) is fixedly installed on one side of the primary spray tower water tank (4), a secondary water tank inspection port (23) is fixedly installed at the top of the secondary spray tower water tank (5), a secondary spray tower water supply pipe (24) is fixedly installed on one side of the secondary spray tower water tank (5), and a secondary spray tower drainage pipe (25) is fixedly installed on one side of the secondary spray tower water tank (5).

8. The integrated two-stage spray tower according to claim 1, characterized in that: A tower body base (26) is fixedly mounted at the bottom of the first-stage spray tower body (1), a bottom liquid receiving tray (27) is fixedly mounted at the bottom of the tower body base (26), and a first-stage spray tower water tank (4) and a second-stage spray tower water tank (5) are located at the top of the tower body base (26).

Citation Information

Patent Citations

  • Two-stage multi-layer spraying absorption tower

    CN217887466U