Groove type stirrer for producing stone-like paint
By adopting a flipped horizontal groove structure and flipped dumping and discharge method in the tank mixer, combined with the side-release top cover and the retractable connecting rod pulling structure, the problems of low discharge efficiency and troublesome operation of the existing tank mixer are solved, and a more efficient and safer pouring operation is achieved.
Patent Information
- Application Number
- CN202422272553.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-09-14
AI Technical Summary
The existing tank mixers are limited by the size of the discharge port when discharging materials, and the discharge speed is slow, and the residual materials at the bottom of the tank body are difficult to completely drain, which affects production efficiency. In addition, the existing tank body structure is troublesome to operate and poses safety hazards.
The flipped horizontal groove structure is adopted, combined with the flipped and poured material discharge method and the side-opened top cover design, and the retractable connecting rod pulling structure, so that the notched top cover does not need to be removed and can be used as a flow guide groove, simplifying the pouring operation and improving the discharge efficiency.
The problem of the discharge of the fixed tank body being limited by the size of the discharge port is solved, and the discharge efficiency and convenience are improved; the pouring distance is extended through the diversion channel structure, which improves the working safety and avoids the problem of difficulty in draining residual materials.
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Figure CN223042654U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of stone-like paint production equipment, and particularly relates to a tank type mixer for stone-like paint production. Background Technique
[0002] Stone-like paint is an exterior wall decorative paint made of synthetic resin and natural stone powder. Its decorative effect is similar to that of marble and granite. It has the characteristics of non-toxic, odorless, acid and alkali resistant, strong adhesion, not easy to fade, strong decoration, good simulation degree, strong weather resistance, excellent impermeability, etc. Stone-like paint is mainly prepared by mixing natural stone powder with raw materials such as water-based resin, pigment, filler, auxiliary agent, and solvent. It is mostly used to create a stone-like effect on the exterior wall of buildings, which can effectively prevent the erosion of the building by the harsh external environment and extend the life of the building. Therefore, it is also called liquid stone. The tank type mixer is an important production equipment required in the production of stone-like paint, mainly used for fully stirring and mixing various proportioned raw materials. Most of the existing tank type mixers have a fixed tank body. The material is fed through the tank opening at the top of the tank body, and discharged through the discharge port at the bottom of the tank body. To prevent the material from splashing during the stirring process, a top cover that can be lifted is usually provided above the tank opening. However, during discharging, due to the limitation of the caliber of the discharge port, the discharging speed is slow, and there is often a small amount of residual material at the bottom of the tank body, which cannot be discharged completely. It is necessary to extend the rotation time of the stirring shaft to assist in complete discharging, which is time-consuming and affects the production efficiency. In addition, there are also a few tank type mixers with a rotatable tank body structure. During feeding, the material is added through the tank opening at the top of the tank body; during discharging, the tank body is rotated, and the material is poured out through the tank opening at the top of the tank body; but before pouring, the worker needs to first remove the top cover above the tank opening, which is relatively troublesome to operate. Moreover, the existing tank bodies are not equipped with a diversion groove. When pouring the stone-like paint, the worker needs to plug the receiving hopper truck directly under the tank body to receive the material and then transport it to the next process. The distance between the worker and the equipment tank body is relatively close, posing a certain safety hazard. Content of the Utility Model
[0003] In view of the above situation, the utility model provides a tank type mixer for stone-like paint production, which adopts a rotatable tank body structure, and the top cover of the tank opening does not need to be removed, and can also be used as a diversion groove, greatly facilitating the discharging operation and discharging efficiency of the tank type mixer.
[0004] In order to achieve the above purposes, the utility model adopts the following technical solutions:
[0005] A tank type mixer for stone-like paint production, comprising a horizontally arranged base, a left support frame and a right support frame respectively vertically fixed above the left and right ends of the base, and a tank body rotatably arranged between the left and right support frames. The tank body is a U-shaped horizontal tank body structure with an open top, and a gear disk for driving the tank body to rotate is fixedly connected to the outer side of the right end face of the tank body.
[0006] A stirring shaft is arranged throughout the inside of the tank body, and an agitator is fixedly arranged outside the stirring shaft. The left and right ends of the stirring shaft can rotatably pass through the left and right end surfaces of the tank body and the middle of the gear plate respectively, and the left and right ends of the stirring shaft can be rotatably mounted above the left and right support frames respectively.
[0007] A driven wheel for driving the stirring shaft to rotate is coaxially sleeved on the outer side of the left end portion of the stirring shaft; a flip motor is arranged at the inner bottom of the right support frame, and a driving gear meshing with the gear plate is arranged on the output shaft of the flip motor.
[0008] A stirring motor is arranged at the inner bottom of the left supporting frame, and a driving wheel drivingly connected to the driven wheel is arranged on the output shaft of the stirring motor.
[0009] A top cover that can be opened sideways is arranged above the top opening of the trough body, and a left baffle plate and a right baffle plate are fixedly connected to the lower left and right sides of the top cover respectively. The top cover and the left and right baffle plates together form a guide trough structure with a dustpan-shaped cross-section in the shape of a "凵" character, which can extend the front side of the trough body and guide the imitation stone paint fluid when the trough body is turned over and unloaded, and a retractable and foldable connecting rod support is connected between the left and right side sides of the top cover and the left and right end surfaces of the trough body.
[0010] An electric control box is arranged on the side of the base, and a control circuit is arranged in the electric control box. The turning motor and the stirring motor are both electrically connected to the electric control box.
[0011] Furthermore, the left and right ends of the stirring shaft are rotatably connected to the left and right end surfaces of the tank body through sealed bearings respectively.
[0012] Furthermore, the left and right ends of the stirring shaft are rotatably connected to the left and right support frames through two bearing seats, respectively, and the bearing seats are vertical spherical bearing seats.
[0013] Furthermore, the agitator is a double-screw agitator, and the side of the double-screw agitator away from the agitator shaft is staggered with inclined blade scrapers, and the outer end surfaces of the inclined blade scrapers can be in friction contact with the inner wall of the tank body.
[0014] Furthermore, the flip motor is a reduction motor with a brake, the driving gear and the gear plate are both spur gears, and the number of teeth on the gear plate is much greater than the number of teeth on the driving gear.
[0015] Furthermore, the stirring motor is a reduction motor, the driving wheel and the driven wheel are both pulleys, and the master and slave pulleys are connected by a V-belt transmission.
[0016] Furthermore, the front side of the top cover is rotatably connected to the front side wall of the trough body through a hinge structure, and the rear side of the top cover is openably and closably connected to the rear side wall of the trough body through a locking structure.
[0017] Furthermore, the connecting rod bracing is composed of multiple sections of connecting rods that are sequentially and rotatably hinged end to end. Both ends of the connecting rod bracing are rotatably and hingedly connected to the top cover and the trough body respectively through hinge seats.
[0018] Furthermore, the top cover is a rectangular steel plate, and both the left baffle and the right baffle are right-angled triangular steel plates. The right-angled sides of the left and right baffles are fixedly welded to the left and right sides of the top cover respectively.
[0019] The present utility model also includes other components that enable its normal use, all of which are conventional means in the art. In addition, the devices or components not defined in the present utility model, such as: U-shaped horizontal trough body structure, double spiral ribbon agitator, inclined paddle scraper, vertical outer spherical surface pillow block bearing, speed reduction motor with brake, and the electric control box and its internal control circuit, etc., all adopt the existing technologies in the art.
[0020] The beneficial effects of the present utility model are as follows:
[0021] A trough-type mixer for stone-like paint production provided by the present utility model is provided with a horizontally-arranged trough body structure that can be flipped, and adopts a discharging method of flipping and pouring, which solves the problem that the discharging of a fixed trough body is restricted by the size of the discharging port; and through the design of a top cover that can be laterally lifted and a retractable connecting rod pulling structure to limit the opening degree of the top cover, the trough mouth top cover does not need to be removed, and at the same time, it can also be used as a diversion trough, which can greatly facilitate the discharging operation of the trough-type mixer and improve the convenience and safety of the trough-type mixer. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic structural diagram of the trough-type mixer for stone-like paint production in the embodiment.
[0023] Figure 2 For Figure 1 It is a schematic structural diagram of the left end face of the trough body along the A-A direction in
[0024] Figure 3 For Figure 2 It is a schematic structural diagram of the left end face of the trough body when flipping and discharging in
[0025] Figure 4 It is a three-dimensional structural diagram of the top cover in the embodiment. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0026] Next, the technical solutions of the present utility model will be clearly and completely described in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the present utility model, rather than all embodiments.
[0027] It should be noted that the terms "upper", "lower", "front", "rear", "left", "right", "inner", "outer", etc. indicating the orientation or position relationship are all based on the drawings shown, only for the convenience of description.
[0028] Example
[0029] like Figure 1 As shown, a tank mixer for producing imitation stone paint includes a horizontally arranged base 1, a left support frame 2 and a right support frame 3 vertically fixed above the left and right ends of the base, and a tank body 4 flipably mounted between the left and right support frames.
[0030] The trough body is a U-shaped horizontal trough structure with an open top, and a gear plate 5 for driving the trough body to flip is fixedly connected to the outer side of the right end surface of the trough body; a flip motor 6 is arranged at the bottom inner side of the right support frame, and a driving gear 7 meshing with the gear plate is arranged on the output shaft of the flip motor.
[0031] The flip motor drives the gear plate to rotate through the driving gear, thereby realizing the forward tilt of the trough body, so that the evenly mixed imitation stone paint inside the trough body can be poured out forward; in addition, the drainage and diversion function of the dustpan-shaped guide trough top cover extends the pouring distance of the mixer, thereby increasing the distance between the workers and the mixer equipment, avoiding safety accidents such as collisions and squeezing.
[0032] Specifically, the flipping motor is a reduction motor with a brake to prevent the trough body from accidentally falling over during the flipping process. The driving gear and gear plate are both spur gears, and the tooth ratio of the driving gear to the gear plate is preferably 1:20-50. A larger gear ratio helps to reduce the torque load of the flipping motor and is also conducive to ensuring that the trough body flips and tilts more smoothly.
[0033] A stirring shaft 8 is arranged throughout the inside of the tank body, and a double-screw stirrer 9 is fixedly arranged on the outside of the stirring shaft, so that the stirring and mixing efficiency is higher and more uniform. In addition, inclined paddle scrapers 10 are staggeredly arranged on the side of the double-screw stirrer away from the stirring shaft. The outer end surface of the inclined paddle scraper is made of rubber material. When it rotates to the bottom of the tank body, it can rub against the inner wall of the tank body to scrape and clean the inner wall of the tank body to avoid residual imitation stone paint material.
[0034] The left and right ends of the stirring shaft are rotatably passed through the left and right end surfaces of the tank body and the middle of the gear plate through sealed bearings 11, and the left and right ends of the stirring shaft are rotatably mounted on the left and right support frames respectively through two bearing seats 12; the bearing seats are all vertical spherical bearings with seats.
[0035] A driven wheel 13 for driving the stirring shaft to rotate is coaxially sleeved on the outer side of the left end of the stirring shaft; a stirring motor 14 is arranged at the inner bottom of the left support frame, and a driving wheel 15 drivingly connected to the driven wheel is arranged on the output shaft of the stirring motor.
[0036] Specifically, the stirring motor is a reduction motor, the driving wheel and the driven wheel are both pulleys, and the driving and driven pulleys are connected by a V-belt 21 for driving the stirring shaft and the agitator to rotate and fully stir and mix the materials in the tank.
[0037] like Figure 4 As shown, a top cover 16 that can be opened sideways is arranged above the top opening of the trough body, and a left baffle 17 and a right baffle 18 are fixedly connected to the lower left and right sides of the top cover respectively. The top cover is a rectangular steel plate, and the left baffle and the right baffle are both right-angled triangular steel plates. The left and right baffles are respectively movably close to the left and right outer walls of the trough body, and the right-angled sides of the left and right baffles are respectively fixedly welded to the left and right sides of the top cover, and the three together form a dustpan-shaped guide trough structure with a "凵"-shaped cross-section. When the trough body is turned over and unloaded, the front side of the trough body can be extended to play a role in drainage and diversion.
[0038] Specifically, the front side of the top cover is rotatably connected to the front side wall of the trough body through a hinge structure 22, and the rear side of the top cover is openably and closably connected to the rear side wall of the trough body through a lock structure 23, so as to realize a flip-up side opening method of the slot top cover; the hinge structure and the lock structure are conventional structures in the prior art, and the specific settings will not be repeated here.
[0039] like Figures 2-3 As shown, a retractable and foldable connecting rod support 19 is connected between the left and right side edges of the top cover and the left and right end surfaces of the trough body, which is used to prevent the top cover from collapsing during the material pouring and diversion process. When pouring materials, there is no need to stuff the receiving hopper cart directly under the trough body, but only need to push it to the place where the top cover in front of the trough body can reach. The imitation stone paint material can flow into the receiving hopper cart along the dustpan-shaped top cover, which helps to increase the safe distance between the workers and the trough mixer and improve the work safety factor.
[0040] Specifically, the connecting rod support is composed of multiple connecting rods that are hinged in sequence, and the two ends of the connecting rod support are hingedly connected to the top cover and the tank body through hinge seats 24. When the top cover is closed, the connecting rod support is in a folded and contracted state; when the imitation stone paint is poured, the top cover is opened to the maximum limit, the connecting rod support is stretched straight, and at the same time, the top cover is pulled to prevent the top cover from being crushed.
[0041] An electric control box 20 is arranged on the side of the base, and a control circuit is arranged in the electric control box. The flip motor and the stirring motor are both electrically connected to the electric control box. The electrical control of the tank mixer adopts the existing technology, and the specific settings are not repeated here.
[0042] The technical solution of the present utility model is not limited to the limitations of the above specific embodiments. Without departing from the scope and spirit of the described embodiments, many modifications and changes are obvious to those of ordinary skill in the art. Any technical deformation made within the spirit and principle of the present utility model falls within the protection scope of the present utility model.
Claims
1. A tank mixer for producing imitation stone paint, comprising a horizontally arranged base, a left support frame and a right support frame respectively vertically fixed above the left and right ends of the base, and a tank body flipably mounted between the left and right support frames, characterized in that: The trough body is a U-shaped horizontal trough structure with an open top, and a gear plate for driving the trough body to flip is fixedly connected to the outer side of the right end surface of the trough body; a stirring shaft is arranged through the inside of the trough body, and a stirrer is fixedly arranged on the outer side of the stirring shaft, and the left and right ends of the stirring shaft are rotatably passed through the left and right end surfaces of the trough body and the middle of the gear plate respectively, and the left and right ends of the stirring shaft are rotatably mounted above the left and right support frames respectively; a driven wheel for driving the stirring shaft to rotate is coaxially sleeved on the outer side of the left end portion of the stirring shaft; a flip motor is arranged at the inner bottom of the right support frame, and a gear wheel connected to the rotating gear of the stirring shaft is arranged on the output shaft of the flip motor The gear plate is meshed with a driving gear; a stirring motor is arranged at the bottom inner side of the left support frame, and a driving wheel connected to the driven wheel is arranged on the output shaft of the stirring motor; a top cover that can be opened sideways is arranged above the top opening of the trough body, and a left baffle plate and a right baffle plate are respectively fixed below the left and right sides of the top cover, and the top cover and the left and right baffle plates together form a dustpan-shaped guide trough structure, and a retractable and foldable connecting rod support is connected between the left and right sides of the top cover and the left and right end surfaces of the trough body; an electric control box is arranged on the side of the base, and the flip motor and the stirring motor are both electrically connected to the electric control box.
2. A trough mixer for producing imitation stone paint according to claim 1, characterized in that: The left and right ends of the stirring shaft are rotatably connected to the left and right end surfaces of the tank body through sealed bearings respectively.
3. A trough mixer for producing imitation stone paint according to claim 1, characterized in that: The left and right ends of the stirring shaft are rotatably connected to the left and right support frames through two bearing seats respectively, and the bearing seats are vertical outer spherical seat bearings.
4. A trough mixer for producing imitation stone paint according to claim 1, characterized in that: The agitator is a double-screw agitator, and oblique blade scrapers are staggeredly arranged on one side of the double-screw agitator away from the agitator shaft, and the outer end surfaces of the oblique blade scrapers can be in friction contact with the inner wall of the tank body.
5. The trough mixer for producing imitation stone paint according to claim 1, characterized in that: The flip motor is a reduction motor with a brake, and the driving gear and the gear plate are both spur gears.
6. A trough mixer for producing imitation stone paint according to claim 1, characterized in that: The stirring motor is a reduction motor, the driving wheel and the driven wheel are both pulleys, and the driving pulley and the driven pulley are connected by a V-belt transmission.
7. A trough mixer for producing imitation stone paint according to claim 1, characterized in that: The front side edge of the top cover is rotatably connected to the front side wall of the trough body through a hinge structure, and the rear side edge of the top cover is openably and closably connected to the rear side wall of the trough body through a locking structure.
8. The trough mixer for producing imitation stone paint according to claim 1, characterized in that: The connecting rod support is composed of a plurality of connecting rods which are rotatably hinged in sequence at the head and tail ends, and the two ends of the connecting rod support are rotatably hingedly connected to the top cover and the trough body through hinge seats respectively.
9. A trough mixer for producing imitation stone paint according to claim 1, characterized in that: The top cover is a rectangular steel plate, and the left baffle and the right baffle are both right-angled triangular steel plates. The right-angle sides of the left and right baffles are fixedly welded to the left and right side edges of the top cover respectively.