Cleaning device for slide wire

By using a combination of cleaning brush and vacuum cleaner components in the sliding contact line cleaning device, the dust overflow problem is solved, and efficient cleaning in the sliding contact line guide rail is achieved and the use safety is improved.

CN223043157UActive Publication Date: 2025-07-01WUXI SHUANGJIA TRANSMISSION ELECTRIC CO LTD
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Patent Information

Application Number
CN202422078562.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-07-01
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

During the cleaning process of existing sliding contact line cleaning devices, dust is prone to overflow, resulting in incomplete cleaning of the sliding contact line guide rail, reducing the safety and stability of use.

Method used

A cleaning device for sliding contact wire is designed, using a combination of cleaning brush and vacuum cleaner components, which scrapes dust and sucks it into the vacuum cleaner chamber through a suction fan, filters dust through a filter mesh frame, and prevents dust from pouring out.

Benefits of technology

Effectively and efficiently clean the dust in the wire groove of the sliding contact wire to prevent dust from overflowing, improving the thoroughness and safety of internal cleaning of the sliding contact wire guide rail.

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Abstract

The utility model relates to the technical field of sliding contact line cleaning devices, and discloses a sliding contact line cleaning device which comprises a spring support, a mounting frame is arranged at the tail end of the spring support, a cleaning brush and a dust collection assembly are arranged on the mounting frame, and a mounting groove is formed in the mounting frame. The cleaning brush comprises a brush head body matched with the mounting groove in an inserted mode and bristles arranged on the brush head body, a dust collection bin is arranged in the mounting frame, the side, facing the brush head body, of the dust collection bin is communicated with the brush head body and provided with a dust collection opening, and the mounting frame is provided with an air suction opening communicated with the dust collection bin. The suction fan is located at the exhaust inlet and arranged on the mounting frame, the filter screen frame is arranged in the dust collection bin, the filter screen frame and the dust collection bin are arranged in a matched mode and cover the exhaust inlet in the dust collection bin, and a non-return assembly for preventing dust adsorbed in the dust collection bin from being poured out is further arranged on the mounting frame. The cleaning effect on the interior of the sliding contact line guide rail is improved.
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Description

Technical Field

[0001] This application relates to the technical field of sliding contact line cleaning devices, and in particular to a cleaning device for sliding contact lines. Background Art

[0002] As an important power supply device, sliding contact lines are widely used in power supply scenarios for various mobile devices. Its working principle is to install carbon brushes on mobile devices, so that the carbon brushes contact and slide on the active wire body to draw electricity.

[0003] The sliding contact line device includes a fixed wire body and a current collector. The wire body is connected to an external power supply to supply power to the copper sheet in the wire body; the current collector includes a spring bracket and a carbon brush. The spring bracket is installed on the mobile device, and the carbon brush is installed at the end of the spring bracket. The carbon brush is composed of a conductor, an insulator housing, and an output cable, and the conductor is formed by die-casting graphite, copper powder, and other components.

[0004] Since the conductor of the carbon brush is in hard contact with the copper sheet in the wire body, during the use of the sliding contact line, the repeated friction between the carbon brush and the wire body will cause the conductor of the carbon brush to become thinner and thinner, and a small amount of worn graphite powder and copper powder are easily left in the wire body groove. Over time, it will become a safety hazard. Therefore, during the use of the sliding contact line device, it is necessary to regularly clean the dust and powder in the wire body groove.

[0005] Chinese Patent with Publication No. CN218216066U discloses a sliding contact line cleaning device, which includes a brush holder for connecting an external mobile device and a brush head installed on the brush holder. The brush holder is provided with an installation groove, and installation positions are respectively opened on two opposite groove walls of the installation groove; the brush head includes a brush head main body that can be inserted into the installation groove and bristles arranged on the brush head main body. Elastic arms are respectively arranged on two opposite sides of the brush head main body. The fixed end of the elastic arm is connected to the brush head main body, and the free end of the elastic arm is provided with a plugging protrusion that can be inserted into the installation position.

[0006] The above-mentioned sliding contact line cleaning device moves along the wire body groove of the sliding contact line device driven by an external mobile device. During the movement, the graphite powder and copper powder in the wire body groove are automatically scraped by the bristles of the brush head. Only by scraping the graphite powder and copper powder in the wire body groove with the bristles, the graphite powder and copper powder will continuously accumulate during the movement of the bristles until they overflow from the wire body groove to other parts in the guide rail, resulting in incomplete cleaning in the sliding contact line guide rail, thereby reducing the use safety and stability of the sliding contact line. Utility Model Content

[0007] In order to improve the cleaning effect on the inside of the sliding contact line guide rail, this application provides a cleaning device for sliding contact lines.

[0008] A cleaning device for sliding contact lines provided by this application adopts the following technical solutions:

[0009] A cleaning device for a sliding contact wire, comprising a spring bracket, an installation bracket is arranged at the end of the spring bracket, a cleaning brush and a dust suction assembly are arranged on the installation bracket, an installation groove is arranged on the installation bracket, the cleaning brush includes a brush head main body inserted and matched with the installation groove and bristles arranged on the brush head main body, a dust suction chamber is arranged in the installation bracket, a dust suction port communicating with the brush head main body is arranged on one side of the dust suction chamber facing the brush head main body, an air suction port communicating with the dust suction chamber is opened on the installation bracket, the dust suction assembly includes a suction fan arranged on the installation bracket at the air suction port and a filter screen frame arranged in the dust suction chamber, the filter screen frame is arranged in cooperation with the dust suction chamber and covers the air suction port in the dust suction chamber, and a check valve assembly for preventing the dust adsorbed in the dust suction chamber from pouring out is further arranged on the installation bracket.

[0010] By adopting the above technical solution, driven by an external mobile device, the bristles of the cleaning device clean the wire body groove, scrape off the dust, and at the same time, the suction fan works to generate negative pressure, and the cleaned dust is sucked into the dust suction chamber through the dust suction port. The filter screen frame filters the inhaled dust to prevent the dust from entering the suction fan and causing damage; and under the action of the check valve assembly, it effectively prevents the dust adsorbed in the dust suction chamber from pouring out of the dust suction chamber when the suction fan stops working. By using the cooperation of the cleaning brush and the dust suction assembly, the dust in the wire body groove of the sliding contact wire can be efficiently cleaned, the dust spillage is prevented, and the thoroughness and use safety of the internal cleaning of the sliding contact wire guide are improved.

[0011] Optionally, the check valve assembly includes an installation rod arranged at the dust suction port parallel to the length direction of the dust suction chamber, two movable sleeves rotatably sleeved on the installation rod, a guide plate arranged on the side wall of the movable sleeve, and a limiting rod arranged on the side of the guide plate away from the dust suction chamber. The axis of the installation rod coincides with the center line of the length direction of the dust suction port. The two movable sleeves are distributed along the axial direction of the installation rod. The length direction of the limiting rod is perpendicular to the axis of the installation rod. When the guide plates are turned to the end portions where the two limiting rods are opposite to each other and abut against each other, the two guide plates just cover the entire dust suction port.

[0012] By adopting the above technical solution, when the suction fan works to generate negative pressure and sucks the cleaned dust into the dust suction chamber through the dust suction port, the guide plate folds upward along the axis of the installation rod, so that the dust enters the interior of the dust suction chamber; however, in the natural state, the end portions where the two limiting rods are opposite to each other abut against each other, and the two guide plates just block the dust suction port, and the limiting rod can prevent the guide plate from turning downward, so that the channel of the dust suction port forms a one-way flow channel, achieving the effect of effectively preventing the dust adsorbed in the dust suction chamber from pouring out.

[0013] Optionally, an installation through-hole is communicated and penetrated along the length direction of the installation rod on the mounting bracket. The end of the installation rod slidably passes through the installation through-hole and extends out of the side wall of the mounting bracket. And a nut is sleeved on the end of the installation rod extending out of the mounting bracket through threads, and the nut is in contact with the side wall of the mounting bracket.

[0014] By adopting the above technical solution, when the cleaning device stops working, the nut is screwed out from the installation rod, then the installation rod can be pulled out, and the guide plate can be removed from the dust suction port, so that the dust accumulated in the dust suction bin can be cleaned from the dust suction port. Timely cleaning of the dust in the dust suction bin helps to improve the cleaning effect of the cleaning device and facilitates regular cleaning and maintenance of the cleaning device.

[0015] Optionally, hanging ears are arranged on the filter screen frame, and elastic hooks matching the hanging ears are arranged on the inner side wall of the dust suction bin. When the filter screen frame is placed in the dust suction bin, the hanging ears are clamped between the elastic hooks and the inner side wall of the dust suction bin.

[0016] By adopting the above technical solution, the arrangement of the hanging ears and the elastic hooks facilitates the installation and disassembly of the filter screen frame, thus providing convenience for cleaning or replacing the filter screen frame.

[0017] Optionally, mounting holes are arranged in the mounting groove communicated with the side wall of the mounting bracket. Insertion protrusions are arranged on the brush head main body to cooperate with the mounting holes. And the brush head main body is made of elastic material. When the brush head main body is inserted into the mounting groove, the insertion protrusions pass through the mounting holes and extend out of the side wall of the mounting bracket, and the insertion protrusions are in insertion fit with the mounting holes.

[0018] By adopting the above technical solution, the cooperation between the insertion protrusions and the mounting holes on the mounting bracket realizes the convenient replacement and fixation of the brush head main body. This design not only improves the installation efficiency of the brush head main body but also extends the service life of the cleaning brush.

[0019] Optionally, a connecting rod is arranged at the end of the spring bracket, and an end block is arranged at the end of the connecting rod. A connecting seat made of elastic material is arranged on the top wall of the mounting bracket far from the bristles, and a limiting groove is correspondingly arranged on the connecting seat for the end block. The end block is in insertion fit with the limiting groove.

[0020] By adopting the above technical solution, the insertion fit between the end block and the limiting groove is utilized to realize the rapid installation between the connecting rod and the mounting bracket, thereby improving the overall stability and service life of the device.

[0021] Optionally, the end block is spherical.

[0022] By adopting the above technical solution, the end block is set in a spherical shape so that the end block can rotate freely in the limit groove, thereby adapting to different angles of the mounting frame, facilitating the adjustment of the inclination angle between the connecting rod and the mounting frame as needed, and increasing the cleaning range of the cleaning device on the inner wall of the guide rail.

[0023] Optionally, the connecting rod sliding sleeve is provided with a positioning cover, and a thread is provided between the inner wall of the positioning cover and the outer wall of the connecting seat. The positioning cover is connected to the connecting seat by threaded rotation, and the inner ring hole of the positioning cover is clamped on the top side wall and end block of the connecting seat.

[0024] By adopting the above technical solution, the mounting frame after the angle is adjusted is fixed by using the positioning cover, thereby reducing the stability of the cleaning device during the cleaning process driven by an external mobile device, thereby improving the cleaning effect of the cleaning device.

[0025] In summary, the present application includes at least one of the following beneficial technical effects:

[0026] 1. Driven by the external mobile device, the bristles of the cleaning device clean the wire body groove and scrape off the dust. At the same time, the suction fan generates negative pressure and sucks the cleaned dust into the dust suction bin through the dust suction port. The filter frame filters the sucked dust to prevent the dust from entering the suction fan and causing damage. And under the action of the anti-return component, the dust adsorbed in the dust suction bin is effectively prevented from dumping out of the dust suction bin when the suction fan stops working. The combination of the cleaning brush and the dust suction component can efficiently clean the dust in the wire body groove of the busbar and prevent dust from overflowing, which improves the thoroughness and safety of cleaning inside the busbar guide rail.

[0027] 2. When the suction fan generates negative pressure and sucks the cleaned dust into the dust suction bin through the dust suction port, the guide plate is folded upward along the axis of the mounting rod, so that the dust enters the interior of the dust suction bin; however, in a natural state, the opposite ends of the two limit rods conflict with each other, and the two guide plates just block the dust suction port, and the limit rod can prevent the guide plate from flipping downward, so that the channel of the dust suction port forms a one-way flow channel, which effectively prevents the adsorbed dust in the dust suction bin from pouring out; 3. When the cleaning device stops working, unscrew the nut from the mounting rod, pull out the mounting rod, and remove the guide plate from the dust suction port, so that the dust accumulated in the dust suction bin can be cleaned from the dust suction port. Timely cleaning of the dust in the dust suction bin helps to improve the cleaning effect of the cleaning device and facilitates regular cleaning and maintenance of the cleaning device. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application.

[0029] Figure 2It is a cross-sectional view of the overall structure of an embodiment of the present application.

[0030] Figure 3 It is an exploded view showing the connection relationship among the connecting rod, the elastic connection seat, and the positioning cover in an embodiment of the present application.

[0031] Figure 4 It is a schematic structural view of the filter frame in an embodiment of the present application.

[0032] Figure 5 It is a schematic structural view of the check valve assembly in an embodiment of the present application.

[0033] Figure 6 It is a cross-sectional view showing the connection relationship between the installation groove and the brush head main body in an embodiment of the present application.

[0034] Figure 7 It is a schematic structural view of the cleaning brush in an embodiment of the present application.

[0035] Explanation of reference numerals:

[0036] 1. Spring support; 11. Connecting rod; 111. End block; 12. Positioning cover; 2. Mounting frame; 21. Suction port; 22. Mounting through hole; 23. Installation groove; 24. Mounting hole position; 3. Cleaning brush; 31. Brush head main body; 311. Insertion protrusion; 32. Brush bristles; 4. Dust collection component; 41. Suction fan; 42. Filter frame; 421. Hanging ear; 5. Connection seat; 51. Limiting groove; 6. Dust collection bin; 61. Dust suction port; 62. Hook; 7. Check valve assembly; 71. Mounting rod; 711. Nut; 72. Movable sleeve; 73. Guide plate; 74. Limiting rod. Detailed implementation manners

[0037] The following further Figure 1-7 describes the present application in detail with reference to the

[0038] An embodiment of the present application discloses a cleaning device for a sliding contact wire.

[0039] Referring to Figure 1 and Figure 2 , a cleaning device for a sliding contact wire includes a spring support 1. An installation frame 2 is provided at the end of the spring support 1. A cleaning brush 3 and a dust collection component 4 are provided on the installation frame 2 for cleaning the dust in the wire groove of the sliding contact wire.

[0040] Referring to Figure 1 and Figure 2 , driven by an external mobile device, the movement of the spring support 1 drives the installation frame 2 to move synchronously. During the movement of the installation frame 2, the cleaning brush 3 cleans the wire groove and scrapes off the dust, while the dust collection component 4 synchronously collects the scraped dust for centralized treatment.

[0041] Reference Figure 2 and Figure 3 As shown in FIGS. 1 and 2, a connecting rod 11 is fixedly provided at the end of the spring bracket 1. A spherical end block 111 is integrally formed at the end of the connecting rod 11. A connecting seat 5 made of an elastic material is fixedly provided at the middle position of the top wall of the mounting bracket 2 away from the brush bristles 32. A limiting groove 51 is formed in the connecting seat 5 corresponding to the end block 111. The end block 111 is inserted and matched with the limiting groove 51. A positioning cover 12 is slidably sleeved on the connecting rod 11. A thread is provided between the inner side wall of the positioning cover 12 and the outer side wall of the connecting seat 5. The positioning cover 12 is rotationally connected to the connecting seat 5 through the thread, and the inner ring holes of the positioning cover 12 are jointly sleeved and clamped on the top side wall of the connecting seat 5 and the end block 111.

[0042] Reference Figure 2 and Figure 4 As shown in FIGS. 3 and 4, a dust suction chamber 6 is provided in the mounting bracket 2. A suction port 21 communicating with the dust suction chamber 6 is formed on the top wall of the mounting bracket 2. A dust suction port 61 communicating with the dust suction chamber 6 is formed on the bottom wall of the mounting bracket 2. The dust suction assembly 4 includes a suction fan 41 and a filter screen frame 42. The suction fan 41 is located at the suction port 21 and is fixedly provided on the mounting bracket 2. The filter screen frame 42 is arranged in cooperation with the dust suction chamber 6 and covers the suction port 21 in the dust suction chamber 6. Hanging ears 421 are fixedly provided on both sides of the filter screen frame 42 in its own length direction. Elastic hooks 62 matching the hanging ears 421 are fixedly provided on the inner side wall of the dust suction chamber 6. When the filter screen frame 42 is placed in the dust suction chamber 6, the hanging ears 421 are clamped between the elastic hooks 62 and the inner side wall of the dust suction chamber 6, realizing the convenient installation and disassembly of the filter screen frame 42.

[0043] Reference Figure 2 and Figure 5 As shown in FIGS. 5 and 6, in order to further improve the cleaning effect, a check valve assembly 7 for preventing the dust adsorbed in the dust suction chamber 6 from pouring out is further provided on the mounting bracket 2. The check valve assembly 7 includes a mounting rod 71, a movable sleeve 72, a guide plate 73 and a limiting rod 74. The mounting rod 71 is arranged at the middle position of the dust suction port 61 parallel to the length direction of the dust suction chamber 6. A mounting through hole 22 is formed in the mounting bracket 2 through which the mounting rod 71 passes through in the length direction. The end of the mounting rod 71 slidably passes through the mounting through hole 22 and extends out of the side wall of the mounting bracket 2. A nut 711 is sleeved on the end of the mounting rod 71 extending out of the mounting bracket 2 through a thread, and the nut 711 is in contact with the side wall of the mounting bracket 2.

[0044] Reference Figure 2 and Figure 5, there are two movable sleeves 72 axially distributed along the mounting rod 71, and the two movable sleeves 72 are arranged in contact with each other and jointly rotatably sleeved on the mounting rod 71. The guide plate 73 is integrally formed on the side wall of the corresponding movable sleeve 72, and the limiting rod 74 is fixedly arranged on the side wall of the corresponding guide plate 73 away from the dust suction chamber 6 in a direction perpendicular to the axis of the mounting rod 71. When the guide plates 73 are flipped until the opposite ends of the two limiting rods 74 abut against each other, the two guide plates 73 just cover the entire dust suction port 61, thereby preventing dust from pouring out of the dust suction port 61.

[0045] Refer to Figure 2 , Figure 6 and Figure 7 , an installation groove 23 is further formed on the mounting frame 2. The cleaning brush 3 includes a brush head main body 31 and bristles 32. An installation hole position 24 is formed in the side wall of the mounting frame 2 communicating with the installation groove 23. The brush head main body 31 is made of an elastic material, and an insertion protrusion 311 is integrally formed on the brush head main body 31 to cooperate with the installation hole position 24. When the brush head main body 31 is inserted into the installation groove 23, the insertion protrusion 311 passes through the installation hole position 24 and extends out of the side wall of the mounting frame 2. The insertion protrusion 311 and the installation hole position 24 are in insertion fit to realize the convenient replacement and fixation of the brush head main body 31. The bristles 32 are fixedly arranged on the bottom wall of the brush head main body 31 away from the insertion protrusion 311. The dust suction port 61 is jointly communicated with the dust suction chamber 6, the brush head main body 31 and the bristles 32.

[0046] The implementation principle of the cleaning device for the sliding contact line in the embodiment of the present application is as follows: driven by an external mobile device, the bristles 32 clean the wire body groove and scrape off the dust. At the same time, the suction fan 41 works to generate negative pressure, and the cleaned dust is sucked into the dust suction chamber 6 through the dust suction port 61. The filter screen frame 42 filters the sucked dust. At the same time, the guide plate 73 and the limiting rod 74 work together to effectively prevent the dust adsorbed in the dust suction chamber 6 from pouring out, improving the cleaning effect and the use safety.

[0047] The above are all the preferred embodiments of the present application, and the protection scope of the present application is not limited accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application should be covered within the protection scope of the present application.

Claims

1. A cleaning device for a busbar, comprising a spring bracket (1), characterized in that: A mounting frame (2) is provided at the end of the spring bracket (1), a cleaning brush (3) and a dust collection assembly (4) are provided on the mounting frame (2), a mounting groove (23) is provided on the mounting frame (2), the cleaning brush (3) comprises a brush head body (31) plugged into the mounting groove (23) and bristles (32) provided on the brush head body (31), a dust collection bin (6) is provided in the mounting frame (2), a side of the dust collection bin (6) facing the brush head body (31) is connected to the brush head body (31), and a dust collection assembly (4) is provided on the mounting frame (2). The mounting frame (2) is provided with an air suction port (21) connected to the dust collection bin (6); the dust collection assembly (4) comprises a suction fan (41) arranged on the mounting frame (2) at the air suction port (21) and a filter screen frame (42) arranged in the dust collection bin (6); the filter screen frame (42) is arranged in cooperation with the dust collection bin (6) to cover the air suction port (21) in the dust collection bin (6); the mounting frame (2) is also provided with a non-return assembly (7) for preventing dust adsorbed in the dust collection bin (6) from falling out.

2. A busbar cleaning device according to claim 1, characterized in that: The anti-return component (7) comprises a mounting rod (71) arranged at the dust suction port (61) parallel to the length direction of the dust suction bin (6), two movable sleeves (72) rotatably sleeved on the mounting rod (71), a guide plate (73) arranged on the side wall of the movable sleeve (72), and a limit rod (74) arranged on the guide plate (73) away from the dust suction bin (6), the axis of the mounting rod (71) coincides with the center line of the length direction of the dust suction port (61), the two movable sleeves (72) are distributed along the axial direction of the mounting rod (71), the length direction of the limit rod (74) is perpendicular to the axis of the mounting rod (71), and when the guide plate (73) is flipped to the point where the opposite ends of the two limit rods (74) collide with each other, the two guide plates (73) just cover the entire dust suction port (61).

3. A busbar cleaning device according to claim 2, characterized in that: The mounting frame (2) is provided with a mounting through hole (22) extending along the length direction of the mounting rod (71); the end of the mounting rod (71) slides through the mounting through hole (22) and extends out of the side wall of the mounting frame (2); and the end of the mounting rod (71) extending out of the mounting frame (2) is provided with a nut (711) through a threaded sleeve, and the nut (711) is arranged to abut against the side wall of the mounting frame (2).

4. A cleaning device for a busbar according to claim 1, characterized in that: The filter frame (42) is provided with a hanging ear (421), and the inner wall of the dust collection bin (6) is provided with an elastic hook (62) matching the hanging ear (421); when the filter frame (42) is placed in the dust collection bin (6), the hanging ear (421) is clamped between the elastic hook (62) and the inner wall of the dust collection bin (6).

5. A busbar cleaning device according to claim 1, characterized in that: A mounting hole (24) is provided on the side wall of the mounting frame (2) and is connected to the mounting groove (23); a plug-in protrusion (311) is provided on the brush head body (31) to match the mounting hole (24); and the brush head body (31) is made of elastic material; when the brush head body (31) is plugged into the mounting groove (23), the plug-in protrusion (311) passes through the mounting hole (24) and extends out of the side wall of the mounting frame (2); and the plug-in protrusion (311) is plugged and matched with the mounting hole (24).

6. A busbar cleaning device according to claim 1, characterized in that: The end of the spring bracket (1) is provided with a connecting rod (11), the end of the connecting rod (11) is provided with an end block (111), and the top wall of the mounting frame (2) away from the bristles (32) is provided with a spring made of elastic material. Connector(5) The connection seat (5) is provided with a limiting groove (51) corresponding to the end block (111), and the end block (111) is plug-fitted with the limiting groove (51).

7. A busbar cleaning device according to claim 6, characterized in that: The end block (111) is arranged in a spherical shape.

8. A cleaning device for a busbar according to claim 7, characterized in that: The connecting rod (11) is slidably sleeved with a positioning cover (12), and a thread is provided between the inner wall of the positioning cover (12) and the outer wall of the connecting seat (5). The positioning cover (12) is rotatably connected to the connecting seat (5) through the thread, and the inner ring hole of the positioning cover (12) is clamped on the top side wall of the connecting seat (5) and the end block (111).

Citation Information

Patent Citations

  • Sliding contact line cleaning device

    CN218216066U