Wear-resistant steel ball cleaning device

By designing a wear-resistant steel ball cleaning device, automatic cleaning is achieved using work frames, loading mechanisms, locking mechanisms and mobile mechanisms, solving the problem of inefficient and safety hazards of manual cleaning methods and achieving efficient and automated steel ball cleaning effects.

CN223043183UActive Publication Date: 2025-07-01TAIAN QIXIN STEEL BALL CO LTD
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Patent Information

Application Number
CN202421447108.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-07-01
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

The existing wear-resistant steel ball cleaning methods mainly rely on manual operations, with low automation and safety risks.

Method used

A wear-resistant steel ball cleaning device is designed, including a work frame, a loading mechanism, a locking mechanism, a moving mechanism and a driving mechanism. Through the coordinated work of these components, the cleaning mechanism can drive the steel ball to rotate and supply water to clean.

Benefits of technology

It realizes efficient and automated cleaning of wear-resistant steel balls, saves manpower and material resources, improves cleaning efficiency, and can handle a large number of steel balls at the same time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wear-resistant steel ball cleaning device which comprises a working frame and a cleaning mechanism for cleaning the surface of a steel ball, a plurality of containing mechanisms are placed at the top of the working frame, and a plurality of locking mechanisms for fixing the containing mechanisms are arranged at the top of the working frame. A moving mechanism moving along the top of the containing mechanism is fixedly mounted on the working frame, and a driving mechanism fixedly connected with the cleaning mechanism is fixedly mounted on the moving mechanism. By arranging the locking mechanism, the containing mechanism can be fixedly installed above the working frame, then the wear-resisting steel balls needing to be cleaned are placed in the containing mechanism, and then the driving mechanism drives the cleaning mechanism to move towards the steel balls above the containing mechanism. And then the moving mechanism can drive the cleaning mechanism to clean the steel balls, the cleaning mechanism can drive the steel balls to rotate, supply water and clean during cleaning, the cleaning mode is high in automation degree, and a large amount of manpower and material resources can be saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cleaning devices, in particular to a wear-resistant steel ball cleaning device. Background Technique

[0002] Wear-resistant steel balls, also known as wear-resistant media for grinders, are consumables. Their main purpose is to grind materials to make them finer to meet the use standards. They are mainly used in fields such as mines, power plants, cement plants, steel plants, silica sand plants, and coal chemical industries. The annual consumption of steel balls worldwide is 30 million - 50 million tons, and the consumption of steel balls in China is 3 million - 5 million tons. China is a major consumer of steel balls.

[0003] After the production or use of wear-resistant steel balls is completed, it is necessary to clean the stains on their surfaces. Most of the existing cleaning methods use manual cleaning, which has a low degree of automation, is time-consuming and laborious, and is prone to safety hazards because wear-resistant steel balls are heavy. For this reason, we propose a wear-resistant steel ball cleaning device. Content of the Utility Model

[0004] The purpose of the utility model is to provide a wear-resistant steel ball cleaning device to solve the problems raised in the background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A wear-resistant steel ball cleaning device includes a working frame and a cleaning mechanism for cleaning the surface of steel balls. Multiple sets of holding mechanisms are placed on the top of the working frame. Multiple sets of locking mechanisms for fixing the holding mechanisms are arranged on the top of the working frame. A moving mechanism that moves along the top of the holding mechanism is fixedly installed on the working frame. A driving mechanism is fixedly installed on the moving mechanism, and the bottom of the driving mechanism is fixedly connected to the cleaning mechanism.

[0006] Further, the holding mechanism includes a holding frame, positioning grooves, and water outlet grooves. Two sets of handles are fixedly installed on the top of the holding frame. Multiple sets of positioning grooves are opened on the top of the holding frame. Multiple sets of water outlet grooves that communicate with the positioning grooves are penetrated through the holding frame. Multiple sets of fixing seats are fixedly installed on the inner wall of the positioning grooves, and one side of the fixing seat is rotatably connected with a ball.

[0007] Further, the locking mechanism includes through grooves, rotating shafts, and positioning pieces. Multiple sets of oval through grooves are penetrated through the holding frame. Rotating shafts are rotatably connected to the top of the holding frame corresponding to the positions of the through grooves. An oval positioning piece is fixedly connected to the outer surface of the rotating shaft, and the bottom of the positioning piece fits with the top of the holding frame.

[0008] Further, the moving mechanism includes a first mounting plate, an electric slide rail, an electric slider, and a mounting frame. First mounting plates are fixedly installed on both sides of the working frame. The electric slide rail is fixedly installed on the top of the first mounting plate. An electric slider is arranged on the electric slide rail, and the mounting frame is fixedly connected to the top of the electric slider.

[0009] Further, the driving mechanism includes a driving cylinder, a limiting sleeve, and a limiting rod. The driving cylinder is fixedly installed on the top of the mounting frame. The output end of the driving cylinder is fixedly connected to the cleaning mechanism. Two groups of limiting sleeves are fixedly installed on the top of the mounting frame. The limiting rod is slidably connected inside the limiting sleeve, and the bottom of the limiting rod is fixedly connected to the cleaning mechanism.

[0010] Further, the cleaning mechanism includes a top plate, a driving plate, spray nozzles, and a second mounting plate. A driving plate made of rubber material is fixedly connected to one side of the bottom of the top plate. A plurality of spray nozzles are formed through the bottom of the top plate and located on one side of the driving plate. The tops of the plurality of spray nozzles are fixedly communicated with an external water supply pump through a water distribution pipe. Two second mounting plates are fixedly installed on the bottom of the top plate and located on one side of the spray nozzles. A cleaning brush roller is rotatably connected between the two second mounting plates. A driving motor is fixedly installed on one side of the second mounting plate, and the output end of the driving motor is fixedly connected to the cleaning brush roller.

[0011] Compared with the prior art, the present utility model has the following beneficial effects: By setting the locking mechanism, the holding mechanism can be fixedly installed above the working frame. Then, the wear-resistant steel balls to be cleaned are placed inside the holding mechanism. Subsequently, the driving mechanism drives the cleaning mechanism to move towards the steel balls above the holding mechanism. Then, the moving mechanism can drive the cleaning mechanism to clean the steel balls. When the cleaning mechanism is cleaning, it can drive the steel balls to rotate, supply water, and clean. Such a cleaning method has a high degree of automation, can save a large amount of manpower and material resources, and can clean a large number of wear-resistant steel balls simultaneously at one time. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 is a schematic three-dimensional structure diagram of the present utility model;

[0013] Figure 2 is a schematic side sectional structure diagram of the holding mechanism of the present utility model;

[0014] Figure 3 is an enlarged schematic diagram of Structure A of the present utility model;

[0015] Figure 4 is a schematic three-dimensional structure diagram of the cleaning mechanism of the present utility model.

[0016] In the figure: 1 working rack, 2 locking mechanism, 3 holding mechanism, 4 moving mechanism, 5 driving mechanism, 6 cleaning mechanism, 7 holding frame, 8 positioning groove, 9 water outlet groove, 10 fixed seat, 11 ball, 12 handle, 13 through groove, 14 rotating shaft, 15 positioning piece, 16 first mounting plate, 17 electric slide rail, 18 electric slider, 19 mounting frame, 20 driving cylinder, 21 limiting sleeve, 22 limiting rod, 23 top plate, 24 driving plate, 25 spray head, 26 water distribution pipe, 27 second mounting plate, 28 cleaning brush roller, 29 driving motor. Detailed implementation mode

[0017] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0018] Please refer to Figures 1 - 4 , the present invention provides a technical solution: a wear-resistant steel ball cleaning device, including a working rack 1 and a cleaning mechanism 6 for cleaning the surface of the steel balls. A plurality of groups of holding mechanisms 3 are placed on the top of the working rack 1. A plurality of groups of locking mechanisms 2 for fixing the holding mechanisms 3 are arranged on the top of the working rack 1. A moving mechanism 4 that moves along the top of the holding mechanism 3 is fixedly installed on the working rack 1. A driving mechanism 5 is fixedly installed on the moving mechanism 4. The bottom of the driving mechanism 5 is fixedly connected to the cleaning mechanism 6.

[0019] Among them, by setting the locking mechanism 2, the holding mechanism 3 can be fixedly installed above the working rack. Then, the wear-resistant steel balls to be cleaned are placed inside the holding mechanism 3. Subsequently, the driving mechanism 5 drives the cleaning mechanism 6 to move towards the steel balls above the holding mechanism 3. Then, the moving mechanism 4 can drive the cleaning mechanism 6 to clean the steel balls. When the cleaning mechanism 6 is cleaning, it can drive the steel balls to rotate, supply water and clean. Such a cleaning method has a high degree of automation, can save a large amount of manpower and material resources, and can clean a large number of wear-resistant steel balls at the same time.

[0020] Please refer to Figure 1 , Figure 2 and Figure 3, the placing mechanism 3 includes a placing frame 7, positioning grooves 8 and water outlet grooves 9. Two groups of handles 12 are fixedly installed at the top of the placing frame 7. A plurality of positioning grooves 8 are formed at the top of the placing frame 7. A plurality of water outlet grooves 9 communicating with the positioning grooves 8 are formed through the placing frame 7. A plurality of fixing seats 10 are fixedly installed on the inner wall of the positioning groove 8. A ball 11 is rotatably connected to one side of the fixing seat 10. The locking mechanism 2 includes a through groove 13, a rotating shaft 14 and a positioning piece 15. A plurality of oval through grooves 13 are formed through the placing frame 7. A rotating shaft 14 is rotatably connected to the top of the placing frame 7 corresponding to the position of the through groove 13. An oval positioning piece 15 is fixedly connected to the outer surface of the rotating shaft 14. The bottom of the positioning piece 15 is attached to the top of the placing frame 7.

[0021] Among them, first place the steel balls to be cleaned inside the positioning groove 8. Subsequently, the steel balls will come into contact with the balls 11. Then, align the oval through grooves 13 formed on the placing frame 7 with the rotating shaft 14 and the positioning piece 15. After the placing frame 7 is placed above the working rack 1, rotate the positioning piece 15 to make it fit with the top of the placing frame 7, and the positioning and fixing of the placing frame 7 can be completed.

[0022] Please refer to Figure 1 , the moving mechanism 4 includes a first mounting plate 16, an electric slide rail 17, an electric slider 18 and a mounting frame 19. First mounting plates 16 are fixedly installed on both sides of the working rack 1. An electric slide rail 17 is fixedly installed on the top of the first mounting plate 16. An electric slider 18 is arranged on the electric slide rail 17. The top of the electric slider 18 is fixedly connected with a mounting frame 19. The driving mechanism 5 includes a driving cylinder 20, a limiting sleeve 21 and a limiting rod 22. A driving cylinder 20 is fixedly installed on the top of the mounting frame 19. The output end of the driving cylinder 20 is fixedly connected with the cleaning mechanism 6. Two groups of limiting sleeves 21 are fixedly installed on the top of the mounting frame 19. A limiting rod 22 is slidably connected inside the limiting sleeve 21. The bottom of the limiting rod 22 is fixedly connected with the cleaning mechanism 6.

[0023] Among them, after the steel balls are placed, the driving cylinder 20 operates. The driving cylinder 20 drives the cleaning mechanism 6 to move towards the surface of the steel balls. The setting of the limiting sleeve 21 and the limiting rod 22 can prevent the cleaning mechanism 6 from shaking and displacing when moving. Subsequently, the electric slider 18 moves along the electric slide rail 17, so that the cleaning mechanism 6 can move along a plurality of placing frames 7, and thus the steel balls placed in multiple groups can be cleaned comprehensively.

[0024] Please refer to Figure 1 , Figure 2 and Figure 4, the cleaning mechanism 6 includes a top plate 23, a driving plate 24, a spray head 25 and a second mounting plate 27. One side of the bottom of the top plate 23 is fixedly connected with a driving plate 24 made of rubber material. A plurality of groups of spray heads 25 are penetratingly opened on the bottom of the top plate 23 and on one side of the driving plate 24. The tops of the plurality of groups of spray heads 25 are fixedly communicated with an external water supply pump through a water distribution pipe 26. Two groups of second mounting plates 27 are fixedly installed on the bottom of the top plate 23 and on one side of the spray heads 25. A cleaning brush roller 28 is rotatably connected between the two groups of second mounting plates 27. A driving motor 29 is fixedly installed on one side of the second mounting plate 27. The output end of the driving motor 29 is fixedly connected with the cleaning brush roller 28.

[0025] Among them, when the electric slider 18 and the mounting frame 19 drive the top plate 23 to move reciprocally, an external water supply pump provides cleaning water for the spray head 25, and the driving motor 29 is started to operate. When the driving plate 24 contacts the steel ball, it can push the steel ball to rotate. The rolling balls 11 arranged on the inner wall of the positioning groove 8 can facilitate the rotation of the steel ball with a certain weight inside the positioning groove 8. The cleaning water sprayed by the spray head 25 can be discharged through the water outlet groove 9. Then, after the spraying is completed, the driving motor 29 drives the cleaning brush roller 28 to perform a full-range cleaning and impurity removal on the surface of the steel ball.

[0026] During use, first, place the steel ball to be cleaned inside the positioning groove 8. Then the steel ball will contact the rolling balls 11. Then align the oval through groove 13 opened on the storage frame 7 with the rotating shaft 14 and the positioning piece 15. After the storage frame 7 is placed above the working frame 1, rotate the positioning piece 15 to make it fit with the top of the storage frame 7 to complete the positioning and fixing of the storage frame 7. After the steel balls are placed, the driving cylinder 20 operates. The driving cylinder 20 drives the cleaning mechanism 6 to move towards the surface of the steel ball. The setting of the limit sleeve 21 and the limit rod 22 can prevent the cleaning mechanism 6 from shaking and displacing when moving. Then the electric slider 18 moves along the electric slide rail 17, so that the cleaning mechanism 6 can move along a plurality of storage frames 7, so as to perform a full-range cleaning on a plurality of placed steel balls. When the electric slider 18 and the mounting frame 19 drive the top plate 23 to move reciprocally, an external water supply pump provides cleaning water for the spray head 25, and the driving motor 29 is started to operate. When the driving plate 24 contacts the steel ball, it can push the steel ball to rotate. The rolling balls 11 arranged on the inner wall of the positioning groove 8 can facilitate the rotation of the steel ball with a certain weight inside the positioning groove 8. The cleaning water sprayed by the spray head 25 can be discharged through the water outlet groove 9. Then, after the spraying is completed, the driving motor 29 drives the cleaning brush roller 28 to perform a full-range cleaning and impurity removal on the surface of the steel ball.

[0027] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A wear-resistant steel ball cleaning device, comprising a work frame (1) and a cleaning mechanism (6) for cleaning the surface of the steel ball, characterized in that: A plurality of groups of containing mechanisms (3) are placed on the top of the working frame (1); a plurality of groups of locking mechanisms (2) for fixing the containing mechanisms (3) are arranged on the top of the working frame (1); a moving mechanism (4) for moving along the top of the containing mechanism (3) is fixedly mounted on the working frame (1); a driving mechanism (5) is fixedly mounted on the moving mechanism (4); and the bottom of the driving mechanism (5) is fixedly connected to a cleaning mechanism (6).

2. The wear-resistant steel ball cleaning device according to claim 1, characterized in that: The containing mechanism (3) comprises a containing frame (7), a positioning groove (8) and a water outlet groove (9); two groups of handles (12) are fixedly mounted on the top of the containing frame (7); a plurality of groups of positioning grooves (8) are provided on the top of the containing frame (7); a plurality of groups of water outlet grooves (9) connected to the positioning grooves (8) are penetrated through the containing frame (7); a plurality of groups of fixing seats (10) are fixedly mounted on the inner wall of the positioning groove (8); a ball (11) is rotatably connected to one side of the fixing seat (10).

3. A wear-resistant steel ball cleaning device according to claim 2, characterized in that: The locking mechanism (2) comprises a through slot (13), a rotating shaft (14) and a positioning piece (15); a plurality of groups of elliptical through slots (13) are formed through the containing frame (7); a rotating shaft (14) is rotatably connected to the top of the containing frame (7) and corresponding to the position of the through slots (13); an elliptical positioning piece (15) is fixedly connected to the outer surface of the rotating shaft (14); and the bottom of the positioning piece (15) is in contact with the top of the containing frame (7).

4. The wear-resistant steel ball cleaning device according to claim 3, characterized in that: The moving mechanism (4) comprises a first mounting plate (16), an electric slide rail (17), an electric slider (18) and a mounting frame (19); the first mounting plates (16) are fixedly mounted on both sides of the working frame (1); the electric slide rail (17) is fixedly mounted on the top of the first mounting plate (16); the electric slider (18) is arranged on the electric slide rail (17); and the mounting frame (19) is fixedly connected to the top of the electric slider (18).

5. The wear-resistant steel ball cleaning device according to claim 4, characterized in that: The driving mechanism (5) comprises a driving cylinder (20), a limiting sleeve (21) and a limiting rod (22); the driving cylinder (20) is fixedly mounted on the top of the mounting frame (19); the output end of the driving cylinder (20) is fixedly connected to the cleaning mechanism (6); two groups of limiting sleeves (21) are fixedly mounted on the top of the mounting frame (19); the limiting sleeves (21) are internally slidably connected to the limiting rod (22); and the bottom of the limiting rod (22) is fixedly connected to the cleaning mechanism (6).

6. The wear-resistant steel ball cleaning device according to claim 5, characterized in that: The cleaning mechanism (6) comprises a top plate (23), a driving plate (24), a nozzle (25) and a second mounting plate (27); a driving plate (24) made of rubber material is fixedly connected to one side of the bottom of the top plate (23); a plurality of nozzles (25) are provided through the bottom of the top plate (23) and located on one side of the driving plate (24); the tops of the plurality of nozzles (25) are fixedly connected to an external water supply pump through a water distribution pipe (26); two groups of second mounting plates (27) are fixedly installed at the bottom of the top plate (23) and located on one side of the nozzles (25); a cleaning brush roller (28) is rotatably connected between the two groups of second mounting plates (27); a driving motor (29) is fixedly installed on one side of the second mounting plate (27); an output end of the driving motor (29) is fixedly connected to the cleaning brush roller (28).