Die-casting machining equipment for 3D printer frame
By using a vibration motor and a driving motor in the die-casting equipment, the problem of insufficient bubbles and filling during the molten metal injection process is solved, and high-quality die-casting products and efficient production processes are achieved.
Patent Information
- Application Number
- CN202421910882.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-08-08
AI Technical Summary
Traditional die-casting equipment is prone to the problem of bubbles and insufficient filling during the injection of molten metal, resulting in poor product quality and low working efficiency.
The vibration motor is used to vibrate the filling pipe, and the drive motor drives the slide column to engage and separate the teeth. The inertia of the spring is used to knock the moving mold to ensure that the molten metal fully fills the mold cavity and control the injection process through the pressure sensor.
It effectively avoids bubbles in molten metal, ensures product quality and improves the working efficiency of die-casting processing equipment.
Smart Images

Figure CN223043614U_ABST
Abstract
Description
Technical Field
[0001] The utility model specifically relates to the technical field of die-casting processing, and specifically is a die-casting processing device for a 3D printer frame. Background Technique
[0002] Die-casting equipment is special mechanical equipment used for die-casting processes. By quickly injecting molten metal into the mold cavity under high pressure, it solidifies and forms, thereby obtaining high-quality castings. Common types of die-casting equipment include: Hot-chamber die-casting machine: Its pressure chamber is immersed in the liquid metal of the heat-insulating crucible, and the injection component is directly installed above the crucible. For example, some small zinc alloy die-casting products are often produced using hot-chamber die-casting machines. Cold-chamber die-casting machine: The pressure chamber is separated from the heat-insulating furnace. During die-casting, liquid metal is scooped from the heat-insulating furnace and poured into the pressure chamber before die-casting. Cold-chamber die-casting machines are suitable for die-casting of various alloys such as aluminum alloys and magnesium alloys, and have a wide range of applications;
[0003] Currently, when traditional die-casting equipment fills molten metal, there may be bubbles inside the molten metal, which will cause bubbles inside the die-casting mold and cannot effectively guarantee the quality of the product; for thin-walled and complex-shaped castings, there may be problems with incomplete filling, which will result in incomplete die-cast products and waste products, reducing the working efficiency of the die-casting equipment;
[0004] After retrieval, Chinese Patent Publication No. CN202011185416.7 discloses a die-casting equipment and die-casting method for a mold; including a workbench, a fixed mold is fixedly installed on the outer wall of the top of the workbench, the outer wall of the top of the workbench is fixedly connected to a frame, a hydraulic cylinder is fixedly connected to the inner wall of the top of the frame, and the hydraulic rod at the bottom of the hydraulic cylinder is fixedly connected to a cleaning device. A moving mold is arranged on the outer wall of the bottom of the cleaning device, a storage bucket is arranged on the outer wall of the left side of the frame, the outer wall of the top of the storage bucket is communicated with a pouring head through a conduit, and the right end of the electric telescopic rod is connected to the pouring head through a clamp. When the moving mold in the device is inserted into the cavity of the fixed mold to process the product, the mounting plate will contact the top wall of the fixed mold, push the moving rod upward, move the guide block inward, and make the moving sleeve drive the cutting knife to move downward to contact the top wall of the fixed mold to cut off the overflowing raw material;
[0005] When the structure in the above patent is used for die-casting of a mold, the molten raw material is added into the stationary mold through the injection head. The injection head is exposed to the air. In this way, when injecting the raw material, external impurities may be doped into the raw material. Moreover, in the injection method in the above patent, a large number of bubbles will be generated inside the stationary mold during the injection process. In this way, when the stationary mold and the moving mold are matched, a large number of bubbles will exist inside the product, which will directly affect the quality of the product. Moreover, when the moving mold and the stationary mold are matched, the raw material inside the stationary mold will be extruded, resulting in insufficient filling of the raw material between the stationary mold and the moving mold, causing the product to be incomplete and reducing work efficiency.
[0006] In view of the above situation, we provide a die-casting processing device for a 3D printer frame. In this device, first, the moving mold and the stationary mold are fitted together. The mold cavity of the stationary mold is communicated with the filling pipeline. During the injection process, pressure is transmitted to the top of the tank body through a pressure tank, so that the molten metal inside the tank body enters the mold cavity of the stationary mold through the filling pipeline. A pressure sensor is arranged at the bottom of the tank body. When the pressure sensor detects pressure transmission, the vibration motor on the filling pipeline is vibrated through the controller. In this way, the situation of bubbles existing in the molten metal can be effectively avoided, ensuring the quality of the formed product. After the moving mold and the stationary mold are fitted together, the driving motor inside the base drives the semi-circular gear to rotate. During the rotation of the semi-circular gear, it meshes with the teeth on the sliding column, realizing the downward sliding of the sliding column. After the semi-circular gear separates from the teeth, the sliding column resets upward under the action of the spring, realizing the knocking on the bottom of the moving mold and the vibration of the moving mold. In this way, it is effectively ensured that the molten metal can effectively fill the mold cavity between the moving mold and the stationary mold during injection, avoiding the situation of defects in the die-cast product caused by insufficient filling, and ensuring the die-casting quality of the product and improving work efficiency. Summary of the Invention
[0007] The purpose of the present invention is to provide a die-casting processing device for a 3D printer frame. When injecting molten metal, the filling pipeline is vibrated through a vibration motor, effectively avoiding the situation of bubbles existing in the molten metal and ensuring the die-casting quality of the product. After the moving mold and the stationary mold are matched, the driving motor drives the semi-circular gear to mesh with the teeth on one side of the sliding column, realizing the downward movement of the sliding column. The spring between the top of the sliding column and the fixed support plate is compressed. After the semi-circular gear separates from the teeth, the sliding column resets upward under the action of the spring. When the sliding column resets upward, due to the inertia of the spring, the bottom of the moving mold is knocked, realizing that during the injection process, the molten metal effectively fills the mold cavity between the moving mold and the stationary mold, ensuring the quality of the die-casting mold; to solve the problems in the above background technology.
[0008] To achieve the above object, the present invention provides the following technical solutions:
[0009] A die-casting processing device for a 3D printer frame, comprising a base; a die-casting assembly is cooperatively installed on the base; the die-casting assembly includes a fixed mold; the bottom of the fixed mold is fixedly installed at one end of the base, and a movable mold is cooperatively arranged on one side of the fixed mold where a mold cavity is opened; the bottom of the movable mold is movably installed on a slide rail through a slider; the slide rail is fixedly installed with the base; a fixing plate is arranged on one side of the movable mold away from the fixed mold, and the bottom of the fixing plate is fixedly installed at one end of the base away from the fixed mold; a guiding slide bar is arranged between the fixing plate and the movable mold and the fixed mold, and the movable mold slides along the slide rail through the slider at the bottom, effectively ensuring the cooperation between the movable mold and the fixed mold;
[0010] Two symmetric moving guiding rods are arranged between the fixing plate and the movable mold; one end of the moving guiding rod is fixedly installed with the movable mold; the other end is slidably matched with the fixing plate; an electric push cylinder is fixedly installed on one side of the fixing plate away from the movable mold, and the push rod of the electric push cylinder penetrates through the fixing plate and is fixedly connected with the moving guiding rod through a push block; a filling assembly is arranged on one side of the fixed mold away from the movable mold; the push rod of the electric push cylinder drives the push block to drive the two moving guiding rods to drive the movable mold to move away from or close to the fixed mold,
[0011] As a further technical solution of the present utility model, the filling assembly includes a C-shaped frame fixedly installed with the fixed mold; a carrier is fixedly installed at one end of the C-shaped frame; a tank body is arranged on the top of the carrier; a pressurizing tank is arranged on one side of the tank body; the pressurizing tank is communicated with the top of the tank body through a pressurizing pipe; pressure is injected into the tank body through the pressurizing tank, so that the molten metal inside the tank body is transmitted;
[0012] As a further technical solution of the present utility model, a pressure sensor is arranged between the bottom of the tank body and the carrier; the pressure sensor is connected with a controller; the controller is connected with a vibration motor through a wire; the vibration motor is fixedly installed on a filling pipe, and during the transmission of the molten metal, the molten metal inside the filling pipe is effectively vibrated through the vibration motor, avoiding the transmission of air bubbles in the molten metal into the mold cavity and avoiding affecting the quality of the product;
[0013] As a further technical solution of the present utility model, one end of the filling pipe extends into the mold cavity of the fixed mold, and the other end is hermetically connected with the bottom of the tank body.
[0014] As a further technical solution of the present utility model, a rectangular groove is opened on the top of the base, and a vibration assembly is cooperatively installed inside the base; the vibration assembly includes a driving motor; a semi-circular gear is fixedly installed on the output shaft of the driving motor; a sliding column is arranged on one side of the semi-circular gear, and a plurality of teeth are integrally arranged on the sliding column, and the teeth are intermittently engaged with the semi-circular gear;
[0015] As a further technical solution of the present utility model, a spring is provided between the top of the sliding column and the annular fixed support plate; the fixed support plate is fixedly installed with the base through a support rod. When the molten metal fills the mold cavity, the driving motor drives the sliding rod to reciprocate, and effectively knocks the movable mold and the fixed mold after cooperation through the sliding column, ensuring that the molten metal is fully filled and guaranteeing the quality of the die-casting product;
[0016] Compared with the prior art, the beneficial effects of the present utility model are:
[0017] In the present utility model, when in use, first, the electric push cylinder installed on the fixed plate drives the push block to move back and forth. The push block is fixedly installed with two moving guide rods, so that the two moving guide rods can effectively drive the movable mold to move back and forth. When the movable mold moves, the bottom slider moves along the slide rail, and the movable mold also slides along the guide slide rod, effectively ensuring the cooperation between the movable mold and the fixed mold;
[0018] In the present utility model, after the cooperation is completed, the driving motor drives the semi-circular gear to rotate at a constant speed. When the semi-circular gear meshes with the teeth on one side of the sliding column, the spring between the top of the sliding column and the fixed support plate is compressed, and the sliding column slides downward. When the semi-circular gear separates from the teeth on one side of the sliding column, the top of the sliding column rebounds upward under the action of the spring. Due to the inertia of the spring, the top of the sliding column contacts the bottom of the movable mold, realizing the knocking of the movable mold. In this way, when filling the molten metal, it is ensured that the molten metal fully fills the mold cavity between the movable mold and the fixed mold, ensuring that the die-casting mold will not be incomplete and guaranteeing the quality of the product;
[0019] In the present utility model, after the movable mold and the fixed mold are cooperated, the pressure tank injects pressure into the top of the tank body, realizing the transmission of the molten metal inside the tank body. The pressure sensor at the bottom of the tank body effectively detects the transmitted metal. When it detects that there is metal transmission, the pressure sensor transmits the detected signal to the controller, and the controller controls the vibration motor, realizing that the vibration motor effectively vibrates the molten metal transmitted inside the filling pipe, avoiding the situation of bubbles existing in the molten metal. One end of the filling pipe extends into the mold cavity of the fixed mold, realizing the effective transmission of the molten metal, ensuring the quality of the die-casting mold and improving the working efficiency of the die-casting processing equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 is a three-dimensional structural schematic diagram of the present utility model.
[0021] Figure 2 is in the present utility model Figure 1 Another perspective schematic diagram.
[0022] Figure 3 is the side view in the present utility model Figure 1 .
[0023] Figure 4 is the schematic exploded view in the present utility model Figure 2 .
[0024] Figure 5 is the schematic three-dimensional structure view of the vibration assembly in the present utility model Figure 4 .
[0025] In the figure: 1 - base, 2 - die-casting assembly, 20 - fixing plate, 21 - electric push cylinder, 22 - moving guide rod, 23 - moving die, 24 - fixed die, 25 - guide slide rod, 26 - slide rail, 27 - slider, 28 - push block, 3 - filling assembly, 30 - tank body, 31 - pressure tank, 32 - carrier, 33 - pressure sensor, 34 - controller, 35 - vibration motor, 36 - filling pipeline, 37 - C-shaped frame, 4 - vibration assembly, 40 - driving motor, 41 - fixed support plate, 42 - sliding column, 43 - spring, 44 - tooth, 45 - semi-circular gear. Specific embodiments
[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0027] Please refer to Figures 1-5 , in the embodiment of the present utility model, a 3D printer frame die-casting processing device includes a base 1; a die-casting assembly 2 is cooperatively installed on the base 1; the die-casting assembly 2 includes a fixed die 24; the bottom of the fixed die 24 is fixedly installed at one end of the base 1, and a moving die 23 is cooperatively arranged on one side of the fixed die 24 where a die cavity is opened; the bottom of the moving die 23 is movably installed on the slide rail 26 through a slider 27; the slide rail 26 is fixedly installed with the base 1; a fixing plate 20 is arranged on one side of the moving die 23 away from the fixed die 24, and the bottom of the fixing plate 20 is fixedly installed at one end of the base 1 away from the fixed die 24; a guide slide rod 25 is arranged between the fixing plate 20, the moving die 23 and the fixed die 24;
[0028] There are two symmetrically arranged moving guide rods 22 between the fixed plate 20 and the moving die 23; one end of the moving guide rod 22 is fixedly installed with the moving die 23; the other end is slidably matched with the fixed plate 20; on the side of the fixed plate 20 away from the moving die 23, an electric push cylinder 21 is fixedly installed, and the push rod of the electric push cylinder 21 penetrates the fixed plate and is fixedly connected with the moving guide rod 22 through a push block 28; on the side of the fixed die 24 away from the moving die 23, a filling assembly 3 is provided.
[0029] Specifically, the filling assembly 3 includes a C-shaped frame 37 fixedly installed with the fixed die 24; one end of the C-shaped frame 37 is fixedly installed with a carrier 32; on the top of the carrier 32, there is a tank body 30; on one side of the tank body 30, there is a pressurizing tank 31; the pressurizing tank 31 is communicated with the top of the tank body 30 through a pressurizing pipe.
[0030] By adopting the above technical solution, during use, first, the electric push cylinder 21 installed on the fixed plate 20 drives the push block 28 to move back and forth. The push block 28 is fixedly installed with the two moving guide rods 22, so that the two moving guide rods 22 can effectively drive the moving die 23 to move back and forth. When the moving die 23 moves, the slider 27 at the bottom moves along the slide rail 26, and the moving die 23 also slides along the guiding slide rod 25, effectively ensuring the cooperation between the moving die 23 and the fixed die 24;
[0031] Between the bottom of the tank body 30 and the carrier 32, there is a pressure sensor 33; the pressure sensor 33 is connected to a controller 34; the controller 34 is connected to a vibration motor 35 through a wire; the vibration motor 35 is fixedly installed on the filling pipe 36.
[0032] In this embodiment, one end of the filling pipe 36 extends into the cavity of the fixed die 24, and the other end is hermetically connected to the bottom of the tank body 30.
[0033] By adopting the above technical solution, after the moving die 23 and the fixed die 24 are cooperated, the pressurizing tank 31 injects pressure into the top of the tank body 30 to realize the transmission of the molten metal inside the tank body 30. The pressure sensor 33 at the bottom of the tank body 30 effectively detects the transmitted metal. When it detects the transmission of metal, the pressure sensor 33 transmits the detected signal to the controller 34, and the controller 34 controls the vibration motor 35 to effectively vibrate the molten metal transmitted inside the filling pipe 36, avoiding the situation of bubbles existing in the molten metal. One end of the filling pipe 36 extends into the cavity of the fixed die 24 to effectively transmit the molten metal, ensuring the quality of the die-casting mold and improving the working efficiency of the die-casting processing equipment;
[0034] In this embodiment, a rectangular groove is formed at the top of the base 1, and a vibration assembly 4 is fitted and installed inside the base 1. The vibration assembly 4 includes a drive motor 40. A semi-circular gear 45 is fixedly installed on the output shaft of the drive motor 40. A sliding column 42 is arranged on one side of the semi-circular gear 45. A plurality of teeth 44 are integrally formed on the sliding column 42, and the teeth 44 are intermittently engaged with the semi-circular gear 45.
[0035] Furthermore, a spring 43 is arranged between the top of the sliding column 42 and the annular fixed support plate 41. The fixed support plate 41 is fixedly installed on the base 1 through a support rod.
[0036] By adopting the above technical solution, after the moving die 23 and the fixed die 24 are fitted together, the drive motor 40 drives the semi-circular gear 45 to rotate at a constant speed. When the semi-circular gear 45 is engaged with the teeth 44 on one side of the sliding column 42, the spring 43 between the top of the sliding column 42 and the fixed support plate 41 is compressed, and the sliding column 42 slides downward. When the semi-circular gear 45 is separated from the teeth 44 on one side of the sliding column 42, the top of the sliding column 42 rebounds and resets under the action of the spring 43. Due to the inertia of the spring 43, the top of the sliding column 42 contacts the bottom of the moving die 23, realizing the knocking on the moving die 23. In this way, when filling molten metal, it is ensured that the molten metal fully fills the mold cavity between the moving die 23 and the fixed die 24, ensuring that the die-casting mold will not be incomplete and ensuring the quality of the product.
[0037] The working principle of the present utility model is as follows: When in use, first, the electric push cylinder 21 installed on the fixed plate 20 drives the push block 28 to move back and forth. The push block 28 is fixedly installed with two moving guide rods 22, so that the two moving guide rods 22 can effectively drive the moving die 23 to move back and forth. When the moving die 23 moves, the bottom slider 27 moves along the slide rail 26, and the moving die 23 also slides along the guide slide rod 25, effectively ensuring the cooperation between the moving die 23 and the fixed die 24.
[0038] After the moving die 23 and the fixed die 24 are fitted together, the drive motor 40 drives the semi-circular gear 45 to rotate at a constant speed. When the semi-circular gear 45 is engaged with the teeth 44 on one side of the sliding column 42, the spring 43 between the top of the sliding column 42 and the fixed support plate 41 is compressed, and the sliding column 42 slides downward. When the semi-circular gear 45 is separated from the teeth 44 on one side of the sliding column 42, the top of the sliding column 42 rebounds and resets under the action of the spring 43. Due to the inertia of the spring 43, the top of the sliding column 42 contacts the bottom of the moving die 23, realizing the knocking on the moving die 23. In this way, when filling molten metal, it is ensured that the molten metal fully fills the mold cavity between the moving die 23 and the fixed die 24, ensuring that the die-casting mold will not be incomplete and ensuring the quality of the product.
[0039] After the moving die 23 and the fixed die 24 are cooperated to complete, the pressure tank 31 is used to inject pressure into the top of the tank body 30, so as to realize the transmission of the molten metal inside the tank body 30. The pressure sensor 33 at the bottom of the tank body 30 effectively detects the transmitted metal. When the metal transmission is detected, the pressure sensor 33 transmits the detected signal to the controller 34. The controller 34 realizes the control of the vibration motor 35, so as to effectively vibrate the molten metal transmitted inside the filling pipe 36, avoiding the situation of bubbles existing in the molten metal. One end of the filling pipe 36 extends into the cavity of the fixed die 24, realizing the effective transmission of the molten metal, ensuring the quality of the die-casting mold and improving the working efficiency of the die-casting processing equipment.
[0040] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and the present utility model can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed claim.
[0041] In addition, it should be understood that although this specification is described according to the embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A 3D printer frame die-casting processing equipment, characterized in that: The die-casting assembly (2) comprises a base (1); the base (1) is fitted with a die-casting assembly (2); the die-casting assembly (2) comprises a fixed die (24); the bottom of the fixed die (24) is fixedly mounted on one end of the base (1); the side of the fixed die (24) having a die cavity is fitted with a movable die (23); the bottom of the movable die (23) is movably mounted on a slide rail (26) via a slider (27); the slide rail (26) is fixedly mounted on the base (1); a fixed plate (20) is provided on the side of the movable die (23) away from the fixed die (24); the bottom of the fixed plate (20) is fixedly mounted on one end of the base (1) away from the fixed die (24); a guide slide rod (25) is provided between the fixed plate (20), the movable die (23) and the fixed die (24); Two symmetrical movable guide rods (22) are arranged between the fixed plate (20) and the movable die (23); one end of the movable guide rod (22) is fixedly mounted on the movable die (23); and the other end is slidably matched with the fixed plate (20); an electric push cylinder (21) is fixedly mounted on the side of the fixed plate (20) away from the movable die (23); the push rod of the electric push cylinder (21) passes through the fixed plate and is fixedly connected to the movable guide rod (22) via a push block (28); and a filling component (3) is arranged on the side of the fixed die (24) away from the movable die (23).
2. A 3D printer frame die-casting processing equipment according to claim 1, characterized in that: The filling assembly (3) comprises a C-shaped frame (37) fixedly mounted on the fixed mold (24); a carrier (32) is fixedly mounted on one end of the C-shaped frame (37); a tank body (30) is arranged on the top of the carrier body (32); a pressurized tank (31) is arranged on one side of the tank body (30); and the pressurized tank (31) is connected to the top of the tank body (30) via a pressurized pipe.
3. A 3D printer frame die-casting processing equipment according to claim 2, characterized in that: A pressure sensor (33) is provided between the bottom of the tank body (30) and the carrier (32); the pressure sensor (33) is connected to a controller (34); the controller (34) is connected to a vibration motor (35) via a wire; and the vibration motor (35) is fixedly mounted on the filling pipe (36).
4. A 3D printer frame die-casting processing equipment according to claim 3, characterized in that: One end of the filling pipe (36) extends to the interior of the mold cavity of the fixed mold (24), and the other end is sealedly connected to the bottom of the tank body (30).
5. The die-casting processing equipment for a 3D printer frame according to claim 4, characterized in that: A rectangular groove is formed on the top of the base (1), and a vibration assembly (4) is mounted inside the base (1); the vibration assembly (4) comprises a drive motor (40); a semicircular gear (45) is fixedly mounted on the output shaft of the drive motor (40); a sliding column (42) is provided on one side of the semicircular gear (45), and a plurality of teeth (44) are integrally provided on the sliding column (42), and the teeth (44) are intermittently meshed with the semicircular gear (45).
6. The die-casting processing equipment for a 3D printer frame according to claim 5, characterized in that: A spring (43) is provided between the top of the sliding column (42) and the annular fixed support plate (41); the fixed support plate (41) is fixedly mounted on the base (1) via a support rod.
Citation Information
Patent Citations
Die casting equipment and method
CN112355276A