Positioning and punching device for flange production

By designing a positioning and drilling device for flange production with three-axis machine tools and turntable limit frame structures, the error problems caused by manual adjustment during flange fixing in the prior art are solved, and fast, convenient positioning and efficient processing of flanges of different sizes are achieved.

CN223043698UActive Publication Date: 2025-07-01CHANGZHOU SHANGSHOU PRECISION MACHINERY CO LTD
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Patent Information

Application Number
CN202421668304.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-07-01
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

The existing flange drilling device requires manual adjustment of multiple arc clamping plates during the fixing of the flange, which is prone to movement errors, resulting in the flange being unable to be centered and fixed, affecting the processing accuracy and reducing processing efficiency.

Method used

A positioning and drilling device for flange production is designed, using a three-axis machine tool and a turntable limit sleeve structure. The turntable is driven to rotate through a threaded rod and a limit sleeve to realize the three-direction clamping positioning of the flange; for larger flanges, a support ring and a support rod are used for positioning.

Benefits of technology

It realizes fast and convenient positioning of flanges of different sizes, improves positioning accuracy and processing efficiency, and avoids error problems caused by manual adjustment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of flange production, and particularly relates to a positioning and punching device for flange production, which comprises a three-axis machine tool, a punching machine is arranged at the rear end of the top of the three-axis machine tool, a workbench is arranged at the front end of the punching machine, a base is arranged at the top of the three-axis machine tool, and a turntable is fixed at the top of the base. The outer edge of the top of the rotary disc is rotationally connected with three limiting sleeves distributed in the circumferential direction, and the outer edge of the top of the base is rotationally connected with three limiting frames distributed in the circumferential direction through shaft rods. The problems that in the process of fixing a flange, handles in four directions need to be rotated to adjust arc-shaped clamping plates respectively, so that the flange is fixed, due to manual operation, if the arc-shaped clamping plates in the four directions have movement errors, the flange cannot be centered and fixed, and the machining precision is affected are solved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of flange production, and particularly relates to a positioning and punching device for flange production. Background Technique

[0002] A flange is also called a flange convex disc or a flange. A flange is a part used for connecting shafts to each other and is used for connecting between pipe ends; there are also flanges used at the inlets and outlets of equipment for connecting between two pieces of equipment. With the rapid development of industrial technology, the application of flanges is becoming more and more extensive. During the production process of flanges, it is necessary to use a flange processing device to punch holes for later use.

[0003] It is found that the publication (announcement) number: 202210250620.5 discloses a punching device for the surface of a flange and its use method. This technology discloses technical solutions such as "by using a circular support base and a clamping plate arranged in a sliding manner, it is convenient to fix or remove the flange, and by using a plurality of arc-shaped clamping plates with a sliding adjustment effect and the setting of rubber anti-slip protection pads on the clamping plate, a good fixing effect on the flange can be achieved", and has technical effects such as "preventing the occurrence of shaking, which may lead to inaccurate processing of the flange".

[0004] However, before processing, the punching device of the above solution fixes the flange through the clamping plate. However, during the fixing process of the flange, it is necessary to rotate the handles in four directions to respectively adjust the arc-shaped clamping plates to fix the flange. Since it is a manual operation, if there is a movement error in the arc-shaped clamping plates in four directions, it will cause the flange to be unable to be centered and fixed, thus affecting the accuracy during processing. Moreover, it is necessary to adjust the four handles for each processed flange, reducing the processing efficiency.

[0005] To solve the above problems, a positioning and punching device for flange production is proposed in this application. Content of the Utility Model

[0006] To solve the above problems existing in the prior art, the utility model provides a positioning and punching device for flange production, which has the characteristics of being able to position flanges of different sizes and shapes, and the positioning process is more rapid and convenient.

[0007] To achieve the above object, the present utility model provides the following technical solution: A positioning and punching device for flange production, including a three-axis machine tool. A punching machine is provided at the rear end of the top of the three-axis machine tool. A workbench is provided at the front end of the punching machine. A base is provided at the top of the three-axis machine tool. A turntable is fixed on the top of the base. Three circumferentially distributed limit sleeves are rotatably connected to the outer edge of the top of the turntable. Three circumferentially distributed limit frames are rotatably connected to the outer edge of the top of the base through a shaft rod. An extension ear is fixed on the left side surface at the rear end of the turntable. A threaded sleeve is rotatably connected to the top of the extension ear. A shaft sleeve is provided on the right side rear of the turntable, and the shaft sleeve is rotatably connected to the top of the base through a rotating shaft. A threaded rod is rotatably connected inside the shaft sleeve. Three circumferentially distributed fixing frames are fixedly connected to the outer edge of the top of the turntable, and a support ring is fixed between the tops of the three fixing frames.

[0008] As a preferred technical solution of the positioning and punching device for flange production of the present utility model, a support rod is fixed to the top of the end of the limit frame away from the shaft rod.

[0009] As a preferred technical solution of the positioning and punching device for flange production of the present utility model, a layer of flocking pads are fixed on the top surface of the turntable and the top surface of the support ring.

[0010] As a preferred technical solution of the positioning and punching device for flange production of the present utility model, the limit sleeve is sleeved on the outer surface of the limit frame and is slidably connected.

[0011] As a preferred technical solution of the positioning and punching device for flange production of the present utility model, the outer surface of the threaded rod and the inner surface of the threaded sleeve are in threaded connection.

[0012] As a preferred technical solution of the positioning and punching device for flange production of the present utility model, an internal hexagonal hole is provided on the right end surface of the threaded rod.

[0013] Compared with the prior art, the beneficial effect of the present utility model is that when a smaller flange needs to be positioned, the flange is placed on the turntable, and then the threaded rod is rotated to drive the turntable to rotate through the threaded sleeve in cooperation with the extension ear, so that when the turntable rotates, the limit sleeve can drive the limit frame to rotate around the shaft rod as the axis, so that the shaft rods in three directions clamp and position the central flange;

[0014] When a larger flange needs to be positioned, the flange is placed on the support ring, and the inner wall of the flange is supported outward by the support rods in three directions, so as to position it. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. They are used together with the embodiments of the present utility model to explain the present utility model, and do not constitute a limitation to the present utility model. In the drawings:

[0016] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0017] Figure 2 is a structural schematic diagram of the positioning device in the present utility model;

[0018] Figure 3 is a structural schematic diagram inside the positioning device in the present utility model;

[0019] Figure 4 is a structural schematic diagram of the base in the present utility model;

[0020] In the figure: 1, three-axis machine tool; 2, punching machine; 3, workbench; 4, base; 5, turntable; 6, limit sleeve; 7, shaft rod; 8, limit frame; 9, extension ear; 10, threaded sleeve; 11, rotating shaft; 12, shaft sleeve; 13, threaded rod; 14, internal hexagonal hole; 15, fixing frame; 16, supporting ring; 17, support rod. Specific embodiments

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0022] Embodiment

[0023] Please refer to Figures 1-4, the present utility model provides the following technical solutions: A positioning and punching device for flange production, including a three-axis machine tool 1. A punching machine 2 is provided at the rear end of the top of the three-axis machine tool 1. A workbench 3 is provided at the front end of the punching machine 2. A base 4 is provided at the top of the three-axis machine tool 1. A turntable 5 is fixed on the top of the base 4. Three circumferentially distributed limit sleeves 6 are rotatably connected to the outer edge of the top of the turntable 5. Three circumferentially distributed limit frames 8 are rotatably connected to the outer edge of the top of the base 4 through a shaft rod 7. An extension ear 9 is fixed on the left side surface of the rear end of the turntable 5. A threaded sleeve 10 is rotatably connected to the top of the extension ear 9. A shaft sleeve 12 is provided on the right side rear of the turntable 5, and the shaft sleeve 12 is rotatably connected to the top of the base 4 through a rotating shaft 11. A threaded rod 13 is rotatably connected to the inside of the shaft sleeve 12. Three circumferentially distributed fixing frames 15 are fixedly connected to the outer edge of the top of the turntable 5, and a supporting ring 16 is fixed between the tops of the three fixing frames 15. In this implementation scheme, when positioning a smaller flange, the flange is placed on the turntable 5, and then the threaded rod 13 is rotated. Through the cooperation of the threaded sleeve 10 and the extension ear 9, the turntable 5 is driven to rotate, so that when the turntable 5 rotates, the limit sleeve 6 can drive the limit frame 8 to rotate around the shaft rod 7 as the axis, thereby clamping and positioning the flange in the center by the shaft rods 7 in three directions.

[0024] Specifically, a support rod 17 is fixed to the top of the end of the limit frame 8 away from the shaft rod 7. In this embodiment, when positioning a larger flange, the flange is placed on the supporting ring 16, and the inner wall of the flange is supported outward by the support rods 17 in three directions, thereby positioning it.

[0025] Specifically, a layer of flocking pad is fixed on the top surface of the turntable 5 and the top surface of the supporting ring 16. In this embodiment, when the flange is placed on the turntable 5 or the supporting ring 16, the flocking pad can avoid scratching and wear.

[0026] Specifically, the limit sleeve 6 is sleeved on the outer surface of the limit frame 8 and is slidably connected. In this embodiment, when the turntable 5 drives the limit sleeve 6 to move, the limit sleeve 6 slides along the outer surface of the limit frame 8.

[0027] Specifically, the outer surface of the threaded rod 13 and the inner surface of the threaded sleeve 10 are threadedly connected. In this embodiment, when the threaded rod 13 rotates, it can drive the threaded sleeve 10 to slide along the outer surface of the threaded rod 13.

[0028] Specifically, an internal hexagonal hole 14 is opened on the right end surface of the threaded rod 13. In this embodiment, an internal hexagonal wrench can be inserted into the inside of the internal hexagonal hole 14 to rotate the threaded rod 13.

[0029] Working principle and usage process of the present utility model: First, when it is necessary to position a smaller flange, place the flange on the turntable 5, and rotate the threaded rod 13 by inserting an Allen wrench into the interior of the Allen hole 14. The threaded rod 13 drives the turntable 5 to rotate through the cooperation of the threaded sleeve 10 and the extension ear 9, so that when the turntable 5 rotates, it can drive the limit frame 8 to rotate around the shaft rod 7 through the limit sleeve 6, thereby enabling the shaft rods 7 in three directions to clamp and position the flange in the center; when it is necessary to position a larger flange, place the flange on the support ring 16, and support the inner wall of the flange outward through the struts 17 in three directions, thereby positioning it; finally, drive the drilling machine 2 to move above the flange through the three-axis machine tool 1 for drilling processing.

[0030] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A positioning and punching device for flange production, comprising a three-axis machine tool (1), characterized in that: A punching machine (2) is provided at the top rear end of the three-axis machine tool (1), a workbench (3) is provided at the front end of the punching machine (2), a base (4) is provided at the top of the three-axis machine tool (1), a turntable (5) is fixed at the top of the base (4), the top outer edge of the turntable (5) is rotatably connected to three circumferentially distributed limiting sleeves (6), the top outer edge of the base (4) is rotatably connected to three circumferentially distributed limiting frames (8) via a shaft (7), the rear left surface of the turntable (5) is An extension ear (9) is fixed thereto, the top of the extension ear (9) is rotatably connected to a threaded sleeve (10), a shaft sleeve (12) is provided on the right side of the rear of the turntable (5), and the shaft sleeve (12) is rotatably connected to the top of the base (4) through a rotating shaft (11), a threaded rod (13) is rotatably connected inside the shaft sleeve (12), and the top outer edge of the turntable (5) is fixedly connected to three circumferentially distributed fixing frames (15), and a supporting ring (16) is fixed between the tops of the three fixing frames (15).

2. A positioning and punching device for flange production according to claim 1, characterized in that: A support rod (17) is fixed on the top of one end of the limiting frame (8) away from the shaft rod (7).

3. A positioning and punching device for flange production according to claim 1, characterized in that: A layer of flocking pad is fixed to the top surface of the turntable (5) and the top surface of the supporting ring (16).

4. A positioning and punching device for flange production according to claim 1, characterized in that: The limiting sleeve (6) is sleeved on the outer surface of the limiting frame (8) and is slidably connected thereto.

5. The positioning and punching device for flange production according to claim 1, characterized in that: The outer surface of the threaded rod (13) and the inner surface of the threaded sleeve (10) are threadedly connected.

6. The positioning and punching device for flange production according to claim 1, characterized in that: The right end surface of the threaded rod (13) is provided with a hexagonal hole (14).

Citation Information

Patent Citations

  • Flange plate surface punching device and using method thereof

    CN114632955A