Roller cutter die with ejector pin for processing product with hole
By designing a rapidly disassembleable thimble roller tool mold and cleaning assembly, the problem of long mold replacement time is solved, and processing efficiency and product quality is improved.
Patent Information
- Application Number
- CN202421557865.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-07-03
AI Technical Summary
In the prior art, the tool mold with thimble pin cannot be quickly disassembled and replaced, resulting in wasting time when replacing the template and reducing processing efficiency.
A thimble roller knife mold is designed to remove the cushion from the bracket by push button operation, which facilitates quick removal and replacement of the knife roller, and is equipped with cleaning components to improve cleaning effect, including brushes and spring structures to clean up debris from the surface of the circular knife.
It realizes rapid mold replacement, reduces time consumption, improves processing efficiency, and ensures product quality by cleaning components, avoiding the impact of fine debris.
Smart Images

Figure CN223044648U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of punching and cutting processing equipment, in particular to a thimble roller cutter die for processing products with holes. Background Art
[0002] The punching and cutting processing equipment technology is a processing technology that uses a press and a die to punch and form materials such as metals and plastics. This technology has the characteristics of high precision, high efficiency, and low cost, and is widely used in the product manufacturing of industries such as automobiles, household appliances, electronics, and hardware.
[0003] After retrieval, the Chinese patent publication number: CN208451768U discloses a thimble roller cutter die for processing products with holes, including a second material feeding wheel, a waste discharge hole protective film, and a protective film feeding wheel; the other side of the rotating shaft of one of the first material feeding wheels is fixedly connected to a motor inside the support plate; the other side of the rotating shaft of the roller cutter is fixedly connected to a motor inside the support plate; the other side of the rotating shaft of one of the second material feeding wheels is fixedly connected to another motor inside the support plate. The setting of the thimble is beneficial to improving the processing efficiency. During the processing, the roller cutter will also rotate continuously, and the thimble on its outer side will also be embedded into the punched holes during processing and push the internal waste down to the top of the waste discharge hole protective film, and then these wastes will adhere to the top of the waste discharge hole protective film and be discharged outwards, while the processed products will continue to move and fall into the material receiving box. After using this device to process products with holes, there will be no waste residue in the through holes, and there is no need for subsequent cleaning, improving the processing efficiency.
[0004] The beneficial effect mentioned in the above patent specification is that "during the processing, the roller cutter will also rotate continuously, and the thimble on its outer side will also be embedded into the punched holes during processing and push the internal waste down to the top of the waste discharge hole protective film, and then these wastes will adhere to the top of the waste discharge hole protective film and be discharged outwards". Although the above patent can adhere the waste to the top of the waste discharge hole protective film and then discharge it outwards, in the specific use process, the roller cutter cannot be quickly disassembled and replaced, which makes it necessary to replace the machine when the staff wants to replace the template according to the customer's needs, wasting a lot of time and reducing the efficiency. For this reason, a thimble roller cutter die for processing products with holes is proposed to solve the above problems. Summary of the Utility Model
[0005] In order to make up for the above deficiencies, the utility model provides a thimble roller cutter die for processing products with holes, aiming to improve the problem that in the prior art, the roller cutter cannot be quickly disassembled and replaced, which makes it necessary to replace the machine when the staff wants to replace the template according to the customer's needs, wasting a lot of time and reducing the efficiency.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0007] A thimble roller cutter die for processing products with holes, comprising a bottom plate. A bracket is fixedly connected to the top end of the bottom plate. A driving component is fixedly connected to the right side of the bottom plate. A grinding roller is fixedly connected to the outside of the driving component. A transmission component is rotatably connected to the right inner wall of the bracket. A cutter roller is fixedly connected to the outside of the left side of the transmission component. A plurality of circular cutters are fixedly connected to the outside of the cutter roller. A plurality of ejector rods are fixedly connected to the inner wall of the cutter roller. A plurality of first springs are arranged on the inner wall of the cutter roller. A pulling roller is rotatably connected to the top end inner wall of the bracket. Partition blocks are slidably connected to the left and right sides of the front end of the bracket. A button is slidably connected to the inner wall of the partition block. A second spring is sleeved on the outside of the button. A limiting disk is fixedly connected to the outside of the button. A clamping block is slidably connected to the inner wall of the partition block. The clamping block is in a clamping relationship with the bracket. A third spring is arranged inside the partition block. A cleaning component is rotatably connected to the rear end of the bracket;
[0008] As a further description of the above technical solution:
[0009] The driving component includes a bottom block. The left side of the bottom end of the bottom block is fixedly connected to the right side of the bottom plate. A motor is fixedly connected to the top end of the bottom block. A main shaft is fixedly connected to the driving end of the motor. A first gear is fixedly connected to the left side of the main shaft. A first rotating shaft is fixedly connected to the left side of the first gear;
[0010] As a further description of the above technical solution:
[0011] The transmission component includes a second rotating shaft. The outside of the second rotating shaft is rotatably connected to the right inner wall of the bracket. A second gear is fixedly connected to the right side of the second rotating shaft. The second gear is in a meshing relationship with the first gear. A hollow shaft is slidably connected to the inner wall of the second rotating shaft;
[0012] As a further description of the above technical solution:
[0013] The cleaning component includes two third rotating shafts. The outer side walls of the two third rotating shafts are respectively rotatably connected to the left and right inner walls of the bracket. A brush box is fixedly connected to the adjacent side of the two third rotating shafts. A brush is slidably connected to the inner wall of the brush box. A limiting plate is fixedly connected to the other side of the brush. A plurality of inner plates are fixedly connected to the other side of the limiting plate. Two sliders are slidably connected to the other side of the inner plate. A support rod is rotatably connected to the inner wall of the slider. An inner column is rotatably connected to the outer side wall of the support rod. An outer column is slidably connected to the outside of the inner column. A fourth spring is arranged inside the outer column. One ends of the two support rods are rotatably connected to a turntable. The other side of the turntable is rotatably connected to an outer plate;
[0014] As a further description of the above technical solution:
[0015] One end of the first spring is fixedly connected to one side of the inner wall of the cutter roller, and the other end of the first spring is fixedly connected to one side of the ejector rod. One end of the second spring is fixedly connected to one side of the limit disc, and the other end of the second spring is fixedly connected to one side of the inner wall of the spacer block;
[0016] As a further description of the above technical solution:
[0017] The outer part of the limit disc is slidably connected to the inner wall of the spacer block, and the rear end of the button is slidably connected to the inner wall of the clamping block;
[0018] As a further description of the above technical solution:
[0019] The outer part of the limit plate is slidably connected to the inner wall of the brush box, and one side of the outer plate is fixedly connected to the inner wall of the brush box;
[0020] As a further description of the above technical solution:
[0021] One end of the third spring is fixedly connected to one side of the inner wall of the spacer block, and the other end of the third spring is fixedly connected to one side of the clamping block. One end of the fourth spring is fixedly connected to one side of the inner column, and the other end of the fourth spring is fixedly connected to one side of the inner wall of the outer column.
[0022] The utility model has the following beneficial effects:
[0023] 1. In the utility model, by pressing the button, the clamping block is driven to slide, so that the clamping block is disengaged from the clamping with the bracket. At this time, the cutter roller can be taken out and the template can be replaced according to the needs, which reduces the time consumption and improves the processing efficiency.
[0024] 2. In the utility model, after long-term punching, although the ejector rod can eject the waste, there will still be fine debris on the surface of the circular knife. At this time, when the brush squeezes the circular knife, the slider here will slide, and then drive the fourth spring to contract, so that the brush squeezes the circular knife more tightly, improving the cleaning effect and thus improving the product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 is a three-dimensional schematic diagram of a thimble roller knife die for processing products with holes proposed by the utility model;
[0026] Figure 2 is a structural schematic diagram of the hollow shaft of a thimble roller knife die for processing products with holes proposed by the utility model;
[0027] Figure 3 is a structural schematic diagram of the ejector rod of a thimble roller knife die for processing products with holes proposed by the utility model;
[0028] Figure 4 Schematic diagram of the structure of the button of a thimble roller cutter die for processing products with holes proposed by the present utility model;
[0029] Figure 5 Schematic diagram of the structure of the brush box of a thimble roller cutter die for processing products with holes proposed by the present utility model;
[0030] Figure 6 Schematic diagram of the structure of the limit plate of a thimble roller cutter die for processing products with holes proposed by the present utility model;
[0031] Figure 7 Schematic diagram of the structure of the outer plate of a thimble roller cutter die for processing products with holes proposed by the present utility model.
[0032] Legend:
[0033] 1. Bottom plate; 2. Bracket; 3. Bottom block; 4. Motor; 5. Main shaft; 6. First gear; 7. First rotating shaft; 8. Grinding roller; 9. Second gear; 10. Second rotating shaft; 11. Hollow shaft; 12. Knife roller; 13. Circular knife; 14. Thimble; 15. First spring; 16. Pulling roller; 17. Spacer block; 18. Button; 19. Second spring; 20. Limit disc; 21. Clamping block; 22. Third spring; 23. Third rotating shaft; 24. Brush box; 25. Brush; 26. Limit plate; 27. Inner plate; 28. Slide block; 29. Support rod; 30. Inner column; 31. Outer column; 32. Fourth spring; 33. Turntable; 34. Outer plate. Detailed implementation manners
[0034] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0035] Refer to Figures 1-3The utility model provides an embodiment: a roller cutter mold with an ejector pin for processing products with holes, comprising a bottom plate 1, a bracket 2 is fixedly connected to the top of the bottom plate 1, a driving assembly is fixedly connected to the right side of the bottom plate 1, and the driving assembly here is used to provide power. The driving assembly comprises a bottom block 3, and the left side of the bottom end of the bottom block 3 is fixedly connected to the right side of the bottom plate 1, and the top of the bottom block 3 is fixedly connected to a motor 4, and the driving end of the motor 4 is fixedly connected to a spindle 5. After the motor 4 is started, the spindle 5 can be driven to rotate, and a gear 6 is fixedly connected to the left side of the spindle 5, and a rotating shaft 7 is fixedly connected to the left side of the gear 6. When the spindle 5 rotates, it can drive the gear 6 to rotate, thereby driving the rotating shaft 7 to rotate, and a grinding roller 8 is fixedly connected to the outside of the driving assembly;
[0036] The right inner wall of the bracket 2 is rotatably connected with a transmission assembly, and the transmission assembly here is used to transmit power. The transmission assembly includes a rotating shaft 2 10, and the outer part of the rotating shaft 2 10 is rotatably connected to the right inner wall of the bracket 2. The right side of the rotating shaft 2 10 is fixedly connected with a gear 2 9, and the gear 2 9 is in a meshing relationship with the gear 1 6. The gear 1 6 here can drive the gear 2 9 to rotate together when it rotates. The inner wall of the rotating shaft 2 10 is slidably connected with a hollow shaft 11, and the left side of the transmission assembly is fixedly connected with a knife roller 12. The hollow shaft 11 here can drive the knife roller 12 to rotate together when it rotates. The knife roller 12 here is a roller knife, and the outside of the knife roller 12 is fixedly connected with a plurality of circular knives 13.
[0037] Reference Figure 1 , Figure 3 and Figure 4 , the inner wall of the knife roller 12 is fixedly connected with a plurality of push rods 14, and the knife roller 12 here can cut the material according to the template when it is extruded in cooperation with the surface of the grinding roller 8, and the inner wall of the knife roller 12 is provided with a plurality of springs 15, one end of the spring 15 is fixedly connected to one side of the inner wall of the knife roller 12, and the other end of the spring 15 is fixedly connected to one side of the push rod 14. After the cutting is completed, the push rod 14 cooperates with the spring 15 to push out the waste material, so that the product is retained and output, and the top of the inner wall of the bracket 2 is rotatably connected with a pulling roller 16, and the left and right sides of the front end of the bracket 2 are slidably connected with a spacer 17, and the inner wall of the spacer 17 is slidably connected with a button 18, and the outer sleeve of the button 18 is provided with a spring 2 19, and the outer part of the button 18 is fixedly connected with a limiting disk 20, and the limiting disk 20 here is used to prevent the button 18 from escaping from the sliding space of the spacer 17, and the outer part of the limiting disk 20 is slidably connected to the inner wall of the spacer 17;
[0038] One end of spring two 19 is fixedly connected to one side of the limit plate 20, and the other end of spring two 19 is fixedly connected to one side of the inner wall of the spacer 17. The limit plate 20 and the spacer 17 here provide stable support for spring two 19, and the inner wall of the spacer 17 is slidably connected with a block 21, and the rear end of the button 18 is slidably connected to the inner wall of the block 21. The block 21 is in a snap-fitting relationship with the bracket 2. After the button 18 is pressed, it can slide to the inside of the block 21, thereby shrinking it and then disengaging it from the bracket 2. A spring three 22 is arranged inside the spacer 17, and one end of the spring three 22 is fixedly connected to one side of the inner wall of the spacer 17, and the other end of the spring three 22 is fixedly connected to one side of the block 21. The rear end of the bracket 2 is rotatably connected with a cleaning component, and the cleaning component here is used to clean up the fine debris on the surface of the circular knife 13 to ensure the quality of the product.
[0039] Reference Figures 5-7 The cleaning assembly includes two rotating shafts 3 23, the outer side walls of the two rotating shafts 3 23 are rotatably connected to the inner walls of the left and right sides of the bracket 2, and the adjacent sides of the two rotating shafts 3 23 are fixedly connected with a brush box 24, and the inner wall of the brush box 24 is slidably connected with a brush 25. The brush 25 here is used to clean the circular knife 13, and the other side of the brush 25 is fixedly connected with a limiting plate 26, and the limiting plate 26 here is used to prevent the brush 25 from escaping from the sliding space of the brush box 24. The outer side of the limiting plate 26 is slidably connected to the inner wall of the brush box 24, and the other side of the limiting plate 26 is fixedly connected with a plurality of inner plates 27, and the other side of the inner plate 27 is slidably connected with two sliders 28, and the inner wall of the slider 28 is rotatably connected with a support rod 29, and the brush 25 here transmits force to the inner plate 27 when being squeezed by the knife roller 12 and the circular knife 13, so that the two support rods 29 rotate and drive the slider 28 to slide to both sides;
[0040] The outer wall of the support rod 29 is rotatably connected to the inner column 30, and the outer side of the inner column 30 is slidably connected to the outer column 31. A spring four 32 is arranged inside the outer column 31, and one end of the spring four 32 is fixedly connected to one side of the inner column 30. At the same time, the support rod 29 here will squeeze the inner column 30, thereby further squeezing the spring four 32 to shrink it, provide a reaction force, and then feed this force upward, so that the brush 25 can be squeezed tighter with the knife roller 12 and the circular knife 13, thereby improving the cleaning effect. The other end of the spring four 32 is fixedly connected to one side of the inner wall of the outer column 31, and one end of the two support rods 29 is rotatably connected to a turntable 33, and the other side of the turntable 33 is rotatably connected to an outer plate 34, and one side of the outer plate 34 is fixedly connected to the inner wall of the brush box 24. The brush box 24 here provides stable support for the outer plate 34.
[0041] Working principle: First, the material to be punched is bypassed from the top of the pulling roller 16, then passes through the airspace above the cutter roller 12, and then passes through the airspace above the grinding roller 8. The bracket 2 here mainly provides a stable support for the pulling roller 16, the cutter roller 12, and the grinding roller 8. At this time, the motor 4 on the inner wall of the bottom block 3 can be started. At this time, the motor 4 will drive the main shaft 5 to rotate, thereby driving the rotation of the first gear 6, the first rotating shaft 7, and the grinding roller 8. Also, because the first gear 6 and the second gear 9 here are meshed, the second gear 9, the second rotating shaft 10, the hollow shaft 11, and the cutter roller 12 will be driven to rotate simultaneously. During rotation, the circular cutter 13 on the surface of the cutter roller 12 will punch the material into the shape required by the customer, and then the ejector rod 14 and the first spring 15 cooperate to eject the waste material and output the punched material.
[0042] At this time, if it is necessary to replace the template, the button 18 can be pressed first. At this time, the button 18 will slide into the inside of the clamping block 21, so that it is disengaged from the clamping with the bracket 2. The limiting disc 20 here mainly plays a limiting role, while the second spring 19 and the third spring 22 play a resetting role. Then the spacer block 17 is taken out. At this time, the cutter roller 12 is slightly rotated so that the notch of the second rotating shaft 10 faces oneself, and then the cutter roller 12 can be taken out to replace the template. After completion, the cutter roller 12 and the spacer block 17 are put back and re-clamped.
[0043] When this equipment is operating, the brush 25 inside the brush box 24 here will sweep the fine debris formed on the surface of the circular cutter 13 during punching to prevent it from affecting the product quality. And when the brush 25 presses against the circular cutter 13 here, the acting force will be transmitted to the limiting plate 26 and further to the inner plate 27. At this time, the support rod 29 will rotate towards both sides around the turntable 33 under the pressure, and at the same time drive the slider 28 to slide towards both sides. Also, the support rod 29 here will press against the inner column 30, so that it presses the spring four 32 inside the outer column 31, causing it to contract, and at the same time generating a reaction force, making the brush 25 press against the circular cutter 13 more tightly and improving the cleaning effect.
[0044] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A roller cutter die with ejector pin for processing products with holes, comprising a bottom plate (1), characterized in that: The top of the bottom plate (1) is fixedly connected to a bracket (2), the right side of the bottom plate (1) is fixedly connected to a driving assembly, the outside of the driving assembly is fixedly connected to a grinding roller (8), the right inner wall of the bracket (2) is rotatably connected to a transmission assembly, the left outer side of the transmission assembly is fixedly connected to a knife roller (12), the outer side of the knife roller (12) is fixedly connected to a plurality of circular knives (13), the inner wall of the knife roller (12) is fixedly connected to a plurality of push rods (14), the inner wall of the knife roller (12) is provided with a plurality of springs (15), the top of the ... The bracket (2) is movably connected with a pulling roller (16), the left and right sides of the front end of the bracket (2) are slidably connected with a spacer (17), the inner wall of the spacer (17) is slidably connected with a button (18), the outer sleeve of the button (18) is provided with a spring 2 (19), the outer part of the button (18) is fixedly connected with a limiting disk (20), the inner wall of the spacer (17) is slidably connected with a clamping block (21), the clamping block (21) and the bracket (2) are in a clamping relationship, the interior of the spacer (17) is provided with a spring 3 (22), and the rear end of the bracket (2) is rotatably connected with a cleaning component.
2. A roller cutter die with ejector pin for processing products with holes according to claim 1, characterized in that: The driving assembly comprises a bottom block (3), the left side of the bottom end of the bottom block (3) is fixedly connected to the right side of the bottom plate (1), the top end of the bottom block (3) is fixedly connected to a motor (4), the driving end of the motor (4) is fixedly connected to a main shaft (5), the left side of the main shaft (5) is fixedly connected to a gear one (6), and the left side of the gear one (6) is fixedly connected to a rotating shaft one (7).
3. A roller cutter die with ejector pin for processing products with holes according to claim 2, characterized in that: The transmission assembly comprises a second rotating shaft (10), the outer portion of the second rotating shaft (10) is rotatably connected to the right inner wall of the bracket (2), the right side of the second rotating shaft (10) is fixedly connected to a second gear (9), the second gear (9) is in meshing relationship with the first gear (6), and the inner wall of the second rotating shaft (10) is slidably connected to a hollow shaft (11).
4. The roller cutter die with ejector pin for processing products with holes according to claim 1, characterized in that: The cleaning assembly comprises two rotating shafts (23), the outer side walls of the two rotating shafts (23) are rotatably connected to the inner walls of the left and right sides of the bracket (2), the adjacent sides of the two rotating shafts (23) are fixedly connected to a brush box (24), the inner wall of the brush box (24) is slidably connected to a brush (25), the other side of the brush (25) is fixedly connected to a limiting plate (26), the other side of the limiting plate (26) is fixedly connected to a plurality of inner plates (27), the inner plates The other side of (27) is slidably connected to two sliders (28), the inner wall of the slider (28) is rotatably connected to a support rod (29), the outer wall of the support rod (29) is rotatably connected to an inner column (30), the outer side of the inner column (30) is slidably connected to an outer column (31), a spring (32) is arranged inside the outer column (31), one end of the two support rods (29) is rotatably connected to a turntable (33), and the other side of the turntable (33) is rotatably connected to an outer plate (34).
5. The roller cutter die with ejector pin for processing products with holes according to claim 1, characterized in that: One end of the spring one (15) is fixedly connected to one side of the inner wall of the knife roller (12), and the other end of the spring one (15) is fixedly connected to one side of the push rod (14). One end of the spring two (19) is fixedly connected to one side of the limit plate (20), and the other end of the spring two (19) is fixedly connected to one side of the inner wall of the spacer (17).
6. The roller cutter die with ejector pin for processing products with holes according to claim 1, characterized in that: The outside of the limiting plate (20) is slidably connected to the inner wall of the spacer (17), and the rear end of the button (18) is slidably connected to the inner wall of the clamping block (21).
7. The roller cutter die with ejector pin for processing products with holes according to claim 4, characterized in that: The outside of the limiting plate (26) is slidably connected to the inner wall of the brush box (24), and one side of the outer plate (34) is fixedly connected to the inner wall of the brush box (24).
8. The roller cutter die with ejector pin for processing products with holes according to claim 4, characterized in that: One end of the spring three (22) is fixedly connected to one side of the inner wall of the spacer (17), and the other end of the spring three (22) is fixedly connected to one side of the clamping block (21). One end of the spring four (32) is fixedly connected to one side of the inner column (30), and the other end of the spring four (32) is fixedly connected to one side of the inner wall of the outer column (31).
Citation Information
Patent Citations
That processes foraminiferous product takes thimble roller cutting die utensil
CN208451768U