Ceramic roller surface trepanning device

By designing the ceramic roller rod surface opening device, the combined structure of slot, locking plate and hole opener can achieve stable and fixed position and support of the ceramic roller rod, which solves the problems of fracture and defects when opening the long ceramic roller rod, and improves the operating efficiency.

CN223044852UActive Publication Date: 2025-07-01LIANYUNGANG SUNLIGHT QUARTZ CERAMICS CO LTD
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Patent Information

Application Number
CN202422005547.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-07-01
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

In the prior art, the center opening of the long ceramic roller rod when clamping and fixing both ends is prone to breaking or defects, which affects the operating efficiency.

Method used

A ceramic roller rod surface opening device is designed. Through the combined structure of slot, locking plate and hole opener, the stable fixing position and support of the ceramic roller rod is achieved, and deflection is prevented. The ceramic roller rod support box is used to reduce the opening defects.

Benefits of technology

It improves the stability and success rate of ceramic roller rod opening, reduces the incidence of defects, and improves the operation efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223044852U_ABST
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Abstract

The utility model relates to the technical field of ceramic rollers, in particular to a ceramic roller surface trepanning device which comprises a placing seat, a first vertical frame connected with the placing seat is arranged on the placing seat, a connecting disc connected with the first vertical frame is arranged in the first vertical frame, and a slot capable of installing a ceramic roller is arranged in the connecting disc. A second vertical frame which is opposite to the first vertical frame and can transversely move along the surface of the placing base is arranged on the placing base, a through groove corresponding to the inserting groove is formed in the second vertical frame, and a locking plate which can move up and down along the through groove and can limit and lock the ceramic roller is arranged in the through groove; a displacement frame capable of transversely displacing along the surface of the placement seat is arranged on the placement seat, a third vertical frame connected with the displacement frame is arranged on the displacement frame, and a tapper capable of displacing up and down along the inner wall of the third vertical frame and tapping the ceramic roller is arranged outside the third vertical frame.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic roller rods, and particularly relates to a device for opening holes on the surface of a ceramic roller rod. Background Technique

[0002] Ceramic roller rods are applied to roller hearth kilns in the glass and ceramic industries. The main function of ceramic roller rods is to transport ceramic or glass products, and they are resistant to high temperatures and high heat. A ceramic roller rod is a slender ceramic cylinder, and openings are respectively provided at both ends of the cylinder wall of the ceramic cylinder, and each can be one or two.

[0003] A common operation method for opening holes on the surface of a ceramic roller rod is to clamp and fix both ends of the ceramic roller rod, and then perform the hole-opening operation. However, when the length of the ceramic roller rod is relatively long, after clamping and fixing both ends of the ceramic roller rod, when it is necessary to open a hole at the center of the ceramic roller rod, the ceramic roller rod is prone to breakage or defects, resulting in the scrapping of the product, and thus seriously affecting the operation efficiency of the operator. Therefore, a device for opening holes on the surface of a ceramic roller rod is proposed. Content of the Utility Model

[0004] (1) Technical Problems to be Solved

[0005] In view of the deficiencies of the prior art, the utility model provides a device for opening holes on the surface of a ceramic roller rod, and solves the problems raised in the above background technique.

[0006] (2) Technical Solutions

[0007] To achieve the above purposes, the utility model is realized through the following technical solutions: A device for opening holes on the surface of a ceramic roller rod includes a placement seat, a first upright frame connected to the placement seat is provided on the placement seat, a connection disk connected to the first upright frame is provided in the first upright frame, a slot for installing a ceramic roller rod is provided in the connection disk, a second upright frame opposite to the first upright frame and capable of moving horizontally along the surface of the placement seat is provided on the placement seat, a through slot corresponding to the slot is provided in the second upright frame, a locking plate capable of moving up and down along the through slot and capable of locking and stopping the ceramic roller rod is provided in the through slot, a displacement frame capable of moving horizontally along the surface of the placement seat is provided on the placement seat, a third upright frame connected to the displacement frame is provided on the displacement frame, and a hole opener capable of moving up and down along the inner wall of the third upright frame and capable of opening holes on the ceramic roller rod is provided outside the third upright frame. In this solution, one end of the ceramic roller rod is inserted into the slot in the connection disk. When the two ends of the ceramic roller rod are hollow, a detachable positioning rod can be installed in the slot for auxiliary positioning of the ceramic roller rod. Then, by moving the second upright frame, the through slot in the second upright frame can slide along the surface of the ceramic roller rod, and then the ceramic roller rod can be locked and fixed by the locking plate, so as to facilitate the hole-opening operation of the hole opener on the ceramic roller rod.

[0008] Further, a contact plate capable of moving and abutting against the surface of the ceramic roller is sequentially arranged in the slot of the connection plate. Anti-slip protrusions are arranged on the surface of the contact plate, and a positioning rod capable of being disassembled and positioning the ceramic roller is arranged in the slot of the connection plate. By providing the contact plate, after the ceramic roller is inserted into the slot of the connection plate, by adjusting the positions of the four contact plates, the contact plates can just fit on the surface of the ceramic roller, so as to cooperate with the locking plate and prevent the ceramic roller from deflecting during the hole-opening operation.

[0009] Further, the number of the contact plates is four, and the four contact plates are circumferentially arranged in the slot in sequence. A contact plate driving cylinder corresponding to the four contact plates and capable of driving the contact plates to move is arranged on the surface of the connection plate, and a positioning rod fixing bolt for fixing the positioning rod is arranged outside the first vertical frame.

[0010] Further, the through groove includes an arc-shaped groove and a square groove. The square groove is located above the arc-shaped groove. The locking plate can move up and down along the inner wall of the square groove. The arc-shaped groove can be adapted to the bottom of the ceramic roller. The cross-sectional shape at the center of the bottom of the locking plate is arc-shaped, and the cross-sectional shapes on both sides of the bottom of the locking plate are both linear.

[0011] Further, a locking plate driving nut for driving the locking plate to slide up and down along the inner wall of the square groove is arranged at the top of the second vertical frame. A sliding block A capable of sliding along the sliding groove of the placing seat is arranged in the placing seat, and the second vertical frame is installed on the sliding block A. In order to improve the locking ability of the locking plate, a locking plate bolt for assisting in fixing the locking plate can be arranged outside the second vertical frame.

[0012] Further, a sliding block A driving screw rod capable of driving the sliding block A to slide horizontally along the sliding groove is arranged in the sliding groove of the placing seat, and the rotation of the sliding block A driving screw rod is driven by a handle. Through the arrangement of the handle, the sliding block A driving screw rod can be driven to rotate, and the sliding block A is driven to slide horizontally during the rotation of the sliding block A driving screw rod.

[0013] Further, a sliding block B capable of sliding up and down along the sliding groove of the third vertical frame is arranged in the third vertical frame. A connection box connected to the sliding block B is arranged outside the sliding block B, and the hole opener is installed at the bottom of the connection box. A ceramic roller supporting box capable of moving up and down along the third vertical frame and supporting the ceramic roller is arranged in the third vertical frame. Through the arrangement of the ceramic roller supporting box, the position of the part of the ceramic roller to be opened can be supported, so as to cooperate with the hole opener for the hole-opening operation, and the occurrence of the situation of hole-opening defects of the ceramic roller can be reduced.

[0014] Further, a water storage cavity is provided inside the connection box, and a water outlet pipe communicating with the water storage cavity is provided outside the connection box. The water outlet end of the water outlet pipe corresponds to the hole-opening end of the hole opener. A support groove capable of supporting the bottom of the ceramic roller is provided in the ceramic roller supporting box, and a water collecting cavity is provided in the ceramic roller supporting box and the water collecting cavity can correspond to the water outlet pipe. Through the setting of the water outlet pipe, when the ceramic roller is being hole-opened, the operation of cooling the ceramic roller can be achieved. Through the setting of the ceramic roller supporting box, it can not only play the role of supporting the ceramic roller, but also collect the water flowing out of the water outlet pipe. By setting a filter screen plate in the ceramic roller supporting box, it can play a filtering role to prevent impurities from affecting the secondary use of the cleaning water.

[0015] Further, the thickness of the bottom of the water collecting cavity gradually decreases from left to right, and a drain pipe is provided at the lowest end of the water collecting cavity. A filter screen plate capable of filtering is provided in the water collecting cavity. The cross-sectional shape of the bottom of the water storage cavity is in a shape similar to a V, and the water outlet pipe is installed at the lowest end of the water storage cavity in a shape similar to a V. A water inlet pipe communicating with the water storage cavity is provided at the top of the connection box. The setting of the thickness of the bottom of the water collecting cavity is used to improve the water outlet efficiency and avoid residual water in the water collecting cavity. The two ends of the water storage cavity in a shape similar to a V are in a diffused shape, which is mainly also used to improve the water outlet efficiency.

[0016] Further, a locking bolt for the ceramic roller supporting box is provided outside the ceramic roller supporting box to lock the position of the ceramic roller supporting box. A sliding block driving screw rod capable of driving the sliding block B to slide up and down is provided in the third vertical frame. The rotation of the sliding block driving screw rod is driven by a servo motor. An I-shaped guide rail connected to the placement seat is provided in the placement seat. The third vertical frame can be displaced and locked and adjusted along the surface of the I-shaped guide rail through a displacement frame.

[0017] Compared with the prior art, in this ceramic roller surface hole-opening device, after inserting the ceramic roller into the slot of the first vertical frame, by moving the second vertical frame, the through groove can move along the surface of the ceramic roller, so that it can move to a position close to the position where holes need to be drilled. Then, by locking and fixing the ceramic roller with the locking plate, the situation that the ceramic roller deflects when using the hole opener to open holes in the ceramic roller can be prevented. And through the setting of the ceramic roller supporting box, it can assist in supporting the ceramic roller, so as to improve the supporting strength during the hole-opening operation of the ceramic roller, and reduce the occurrence of cracks and other situations on the surface of the ceramic roller, greatly improving the practicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic structural diagram of the present invention;

[0019] Figure 2For the present utility model Figure 1 Structural schematic diagram of the back view;

[0020] Figure 3 For the present utility model Figure 1 Partial structural schematic diagram of the middle cross-section;

[0021] Figure 4 For the present utility model Figure 1 Partial cross-sectional structure schematic diagram of the present utility model;

[0022] Figure 5 For the present utility model Figure 1 Partial structural schematic diagram of the first upright frame in the present utility model;

[0023] Figure 6 For the present utility model Figure 1 Partial structural schematic diagram of the second upright frame in the present utility model.

[0024] In the figure: 1. Placing seat; 2. First upright frame; 3. Connecting disc; 4. Slot; 5. Second upright frame; 6. Through groove; 7. Locking plate; 8. Displacement frame; 9. Third upright frame; 10. Drilling tool; 11. Contact plate; 12. Anti-slip protrusion; 13. Contact plate driving cylinder; 14. Positioning rod; 15. Positioning rod fixing bolt; 16. Arc groove; 17. Square groove; 18. Locking plate driving nut; 19. Sliding block A; 20. Sliding block A driving lead screw; 21. Handle; 22. Sliding block B; 23. Connecting box; 24. Water storage cavity; 25. Ceramic roller supporting box; 26. Water outlet pipe; 27. Support groove; 28. Water collecting cavity; 29. Drain pipe; 30. Filter screen plate; 31. Water inlet pipe; 32. Ceramic roller supporting box locking bolt; 33. Sliding block driving lead screw; 34. Servo motor; 35. I-shaped guide rail. Specific embodiments

[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.

[0026] Please refer to Figures 1 to 6, the present utility model provides a technical solution: a device for opening holes on the surface of a ceramic roller rod, including a placement seat 1. A first vertical frame 2 connected to the placement seat 1 is provided on the placement seat 1. A connection disk 3 connected to the first vertical frame 2 is provided in the first vertical frame 2. A slot 4 for installing the ceramic roller rod is provided in the connection disk 3. A contact plate 11 capable of moving and abutting against the surface of the ceramic roller rod is successively provided in the slot 4 of the connection disk 3. Anti-slip protrusions 12 are provided on the surface of the contact plate 11. A positioning rod 14 that is detachable and can position the ceramic roller rod is provided in the slot 4 of the connection disk 3. The number of contact plates 11 is four, and the four contact plates 11 are circumferentially distributed in sequence in the slot 4. A contact plate driving cylinder 13 corresponding to the four contact plates 11 and capable of driving the contact plates 11 to move is provided on the surface of the connection disk 3. An external positioning rod fixing bolt 15 for fixing the positioning rod 14 is provided on the first vertical frame 2. A second vertical frame 5 opposite to the first vertical frame 2 and capable of horizontally moving along the surface of the placement seat 1 is provided on the placement seat 1. A through slot 6 corresponding to the slot 4 is provided in the second vertical frame 5. The through slot 6 includes an arc-shaped slot 16 and a square slot 17. The square slot 17 is located above the arc-shaped slot 16. A locking plate 7 can move up and down along the inner wall of the square slot 17. The arc-shaped slot 16 can be adapted to the bottom of the ceramic roller rod. The cross-sectional shape at the center of the bottom of the locking plate 7 is arc-shaped, and the cross-sectional shapes on both sides of the bottom of the locking plate 7 are both linear. A locking plate driving nut 18 for driving the locking plate 7 to slide up and down along the inner wall of the square slot 17 is provided at the top of the second vertical frame 5. A sliding block A 19 capable of sliding along the chute of the placement seat 1 is provided in the placement seat 1. The second vertical frame 5 is installed on the sliding block A 19. A sliding block A driving screw rod 20 capable of driving the sliding block A 19 to horizontally slide along the chute is provided in the chute of the placement seat 1. The rotation of the sliding block A driving screw rod 20 is driven by a handle 21. A locking plate 7 capable of moving up and down along the through slot 6 and capable of limiting and locking the ceramic roller rod is provided in the through slot 6. A displacement frame 8 capable of horizontally displacing along the surface of the placement seat 1 is provided on the placement seat 1. A third vertical frame 9 connected to the displacement frame 8 is provided on the displacement frame 8. A hole opener 10 capable of moving up and down along the inner wall of the third vertical frame 9 and capable of opening holes in the ceramic roller rod is provided outside the third vertical frame 9. A sliding block B 22 capable of sliding up and down along the chute of the third vertical frame 9 is provided in the third vertical frame 9. A connection box 23 connected to the sliding block B 22 is provided outside the sliding block B 22. The hole opener 10 is installed at the bottom of the connection box 23. A ceramic roller rod supporting box 25 capable of moving up and down along the third vertical frame 9 and capable of supporting the ceramic roller rod is provided in the third vertical frame 9. A water storage cavity 24 is provided inside the connection box 23. A water outlet pipe 26 communicating with the water storage cavity 24 is provided outside the connection box 23. The water outlet end of the water outlet pipe 26 corresponds to the hole opening end of the hole opener 10. A support groove 27 for supporting the bottom of the ceramic roller rod is provided in the ceramic roller rod supporting box 25. A water collecting cavity 28 is provided in the ceramic roller rod supporting box 25 and the water collecting cavity 28 can correspond to the water outlet pipe 26.The thickness of the bottom of the water collecting cavity 28 gradually decreases from left to right, and a drain pipe 29 is provided at the lowest end of the water collecting cavity 28. A filter mesh plate 30 capable of filtering is provided in the water collecting cavity 28. The cross-sectional shape of the bottom of the water storage cavity 24 is V-shaped, and the water outlet pipe 26 is installed at the lowest end of the V-shaped water storage cavity 24. A water inlet pipe 31 communicating with the water storage cavity 24 is provided at the top of the connection box 23. A ceramic roller support box locking bolt 32 for locking the position of the ceramic roller support box 25 is provided outside the ceramic roller support box 25. A sliding block driving lead screw 33 capable of driving the sliding block B22 to slide up and down is provided in the third vertical frame 9. The rotation of the sliding block driving lead screw 33 is driven by a servo motor 34. An I-shaped guide rail 35 connected to the placement seat 1 is provided in the placement seat 1. The third vertical frame 9 can be displaced and locked and adjusted along the surface of the I-shaped guide rail 35 through the displacement frame 8.,

[0027] All the electrical components appearing in this article are electrically connected to an external main controller and 380V commercial power, and the main controller can be a conventional known device such as a computer that plays a control role.

[0028] In the description of this specification, terms such as "connection", "installation", "fixation", "setting", etc. are all understood in a broad sense. For example, "connection" can be a fixed connection or indirectly through an intermediate component without affecting the relationship between components and technical effects, or it can be an integral connection or a partial connection. In the case of this example, for those of ordinary skill in the art, the specific meanings of the above terms in this utility model or the invention can be understood according to specific circumstances.

[0029] The above is only the preferred specific implementation manner of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its inventive concept, makes equivalent substitutions or changes, and should all be covered by the protection scope of the present utility model.

Claims

1. A ceramic roller surface hole opening device, comprising a placement seat (1), characterized in that: The placement seat (1) is provided with a first stand (2) connected to the placement seat (1), the first stand (2) is provided with a connection plate (3) connected to the first stand (2), the connection plate (3) is provided with a slot (4) capable of mounting a ceramic roller, the placement seat (1) is provided with a second stand (5) opposite to the first stand (2) and capable of moving laterally along the surface of the placement seat (1), the second stand (5) is provided with a through slot (6) corresponding to the slot (4), the through slot (6) is provided with a locking plate (7) capable of moving up and down along the through slot (6) and capable of locking the ceramic roller, the placement seat (1) is provided with a displacement frame (8) capable of moving laterally along the surface of the placement seat (1), the displacement frame (8) is provided with a third stand (9) connected to the displacement frame (8), the outside of the third stand (9) is provided with a hole opener (10) capable of moving up and down along the inner wall of the third stand (9) and capable of opening a hole in the ceramic roller.

2. A ceramic roller surface hole opening device according to claim 1, characterized in that: The slot (4) of the connection disk (3) is provided with a contact plate (11) which can move and contact the surface of the ceramic roller rod, and the surface of the contact plate (11) is provided with an anti-slip protrusion (12). The slot (4) of the connection disk (3) is provided with a detachable positioning rod (14) which can position the ceramic roller rod.

3. A ceramic roller surface hole opening device according to claim 2, characterized in that: The number of the contact plates (11) is four, and the four contact plates (11) are circumferentially distributed and arranged in sequence in the slot (4); the surface of the connecting plate (3) is provided with a contact plate driving cylinder (13) corresponding to the four contact plates (11) and capable of driving the contact plates (11) to move; and the outside of the first stand (2) is provided with a positioning rod fixing bolt (15) for fixing the positioning rod (14).

4. A ceramic roller surface hole opening device according to claim 1, characterized in that: The through groove (6) comprises an arc groove (16) and a square groove (17); the square groove (17) is located above the arc groove (16); the locking plate (7) can move up and down along the inner wall of the square groove (17); the arc groove (16) can be matched with the bottom of the ceramic roller; the cross-sectional shape at the center of the bottom of the locking plate (7) is arc-shaped; and the cross-sectional shapes on both sides of the bottom of the locking plate (7) are both in the shape of a straight line.

5. A ceramic roller surface hole opening device according to claim 4, characterized in that: A locking plate driving nut (18) is provided at the top of the second stand (5) for driving the locking plate (7) to slide up and down along the inner wall of the square groove (17); a sliding block A (19) is provided in the placement seat (1) and can slide along the sliding groove of the placement seat (1); and the second stand (5) is mounted on the sliding block A (19).

6. A ceramic roller surface hole opening device according to claim 5, characterized in that: A sliding block A driving screw rod (20) capable of driving the sliding block A (19) to slide laterally along the sliding groove is provided in the sliding groove of the placement seat (1), and the rotation of the sliding block A driving screw rod (20) is driven by a handle (21).

7. The ceramic roller surface hole opening device according to claim 1, characterized in that: The third stand (9) is provided with a sliding block B (22) capable of sliding up and down along a slide groove of the third stand (9); a connecting box (23) connected to the sliding block B (22) is provided outside the sliding block B (22); the hole opener (10) is installed at the bottom of the connecting box (23); and the third stand (9) is provided with a ceramic roller support box (25) capable of moving up and down along the third stand (9) and capable of supporting a ceramic roller.

8. The ceramic roller surface hole opening device according to claim 7, characterized in that: A water storage chamber (24) is provided inside the connection box (23), a water outlet pipe (26) connected to the water storage chamber (24) is provided outside the connection box (23), a water outlet end of the water outlet pipe (26) corresponds to a hole opening end of the hole opener (10), a supporting groove (27) capable of supporting the bottom of the ceramic roller is provided in the ceramic roller support box (25), and a water collecting chamber (28) is provided in the ceramic roller support box (25), and the water collecting chamber (28) can correspond to the water outlet pipe (26).

9. A ceramic roller surface hole opening device according to claim 8, characterized in that: The thickness of the bottom of the water collecting chamber (28) gradually decreases from left to right and a drainage pipe (29) is provided at the lowest end of the water collecting chamber (28). A filter screen (30) capable of filtering is provided in the water collecting chamber (28). The cross-sectional shape of the bottom of the water storage chamber (24) is V-shaped and the water outlet pipe (26) is installed at the lowest end of the V-shaped water storage chamber (24). A water inlet pipe (31) connected to the water storage chamber (24) is provided at the top of the connection box (23).

10. A ceramic roller surface hole opening device according to claim 9, characterized in that: The ceramic roller support box (25) is provided with a ceramic roller support box locking bolt (32) for locking the position of the ceramic roller support box (25) on the outside; the third vertical frame (9) is provided with a sliding block driving screw (33) capable of driving the sliding block B (22) to slide up and down; the rotation of the sliding block driving screw (33) is driven by a servo motor (34); the placement seat (1) is provided with an I-shaped guide rail (35) connected to the placement seat (1); the third vertical frame (9) can be displaced and locked along the surface of the I-shaped guide rail (35) through a displacement frame (8).