Novel solid-liquid separation iron pin trolley
Through the design of the new solid-liquid separation iron pin bucket truck, the problem of cutting fluid being unable to be reused quickly in machine tool processing is solved, the rapid reuse of cutting fluid and environmental protection is realized, the operation process is simplified, and the cost is reduced.
Patent Information
- Application Number
- CN202422048193.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-08-22
AI Technical Summary
In the prior art, the cutting fluid attached to the iron pins produced by machine tool processing cannot be reused quickly, resulting in large water level of the cutting fluid floating, polluting the environment and high processing costs, requiring special large-scale precipitation devices, which are complex in design and time-consuming.
A new solid-liquid separation iron pin bucket truck is designed, equipped with a tumbling bucket and a separation filter to realize solid-liquid separation, and the cutting fluid is reused directly next to the production equipment, and the special filtering and reuse device is cancelled. The operation process is simplified through the combination of the tumbling bucket rotating center, bracket, support wheel and hook and hook lock structure.
It realizes rapid reuse of cutting fluid, reduces labor costs and equipment costs, avoids environmental pollution, improves the reuse efficiency of cutting fluid, and simplifies the operation process.
Smart Images
Figure CN223045802U_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of machine tool processing, in particular to a novel solid-liquid separation iron pin bucket car. Background Art
[0002] Iron pins are generated during the machining process of machine tools. The iron pins are taken to bucket trucks by chip conveyors and transported away. Ordinary dump trucks were originally used to load and unload iron pins. Since a large amount of cutting fluid is attached to the iron pins, ordinary dump trucks cannot quickly reuse the cutting fluid brought out, which makes the water level of the machine tool cutting fluid fluctuate greatly. At the same time, if the cutting fluid brought out flows to the ground, it will pollute the environment. Therefore, the cutting fluid brought out needs to be transported to a special large-scale sedimentation device to be separated from the iron pins before it can be reused, which takes a long time and affects the quality of the cutting fluid. The sedimentation device needs to consider problems such as leakage prevention and cleaning of iron pins. The device design is complex and the processing cost is high. Therefore, a new solid-liquid separation iron pin bucket truck is proposed to address the above problems. Summary of the invention
[0003] The purpose of the present invention is to provide a new type of solid-liquid separation iron pin bucket car, so as to realize solid-liquid separation on-site next to the production equipment, quickly reuse the cutting fluid into the equipment water tank, separate the cutting fluid attached to the iron chips, and at the same time eliminate the special large-scale cutting fluid filtering and recycling device, so as to avoid the cutting fluid flowing to the ground and causing environmental pollution, and also avoid the iron chip stacking area from being contaminated by liquid, which is convenient for the later processing of the iron chips.
[0004] To achieve the above object, the present invention provides the following technical solutions:
[0005] A new type of solid-liquid separation iron pin bucket car, including a tipping bucket and a separation filter, the front and rear end surfaces of the tipping bucket are provided with a tipping bucket rotation center, a bracket is provided on the lower side of the tipping bucket rotation center, a front support wheel is installed on one side of the bottom end of the bracket, and a rear support wheel is installed on the other side of the bottom end of the bracket, a separation filter is provided on one end of the inner side of the tipping bucket, a drain pipe is connected to the bottom end of one side of the tipping bucket, and the drain pipe is located on the side of the tipping bucket close to the separation filter, a turning handle is installed on the outside of the tipping bucket, a trolley handle is installed on the side of the bracket close to the turning handle, and a curved hook lock structure is installed on the side of the bracket close to the trolley handle.
[0006] Preferably, the axis centerline of the rotation center of the dump bucket is perpendicular to the side of the dump bucket, and the axis centerline of the rotation center of the dump bucket intersects with the vertical line where the center of gravity of the dump bucket is located when the dump bucket is fully loaded.
[0007] Preferably, side frames are installed on both sides of a main frame of the bracket that supports the rotation center of the dump bucket, and the other end of the side frame is installed on the base frame of the bracket.
[0008] Preferably, the rear support wheel is a universal wheel with a braking structure. There are heightening modules at the connections between the front support wheel and the bracket and between the rear support wheel and the bracket, and the number of heightening modules is multiple.
[0009] Preferably, the hook locking structure includes a main body structure, a hook buckle, a spring and a fixing ring. The main body structure rotates on the bracket. A hook buckle is provided on one side of the hook head of the main body structure, and the hook buckle is installed on the tipping bucket. A spring is installed on one side of the main body structure, and the other side of the spring is installed with a fixing ring, and the fixing ring is installed on the bracket.
[0010] Preferably, a limiting frame is further provided on the bracket, and one end of the limiting frame is located directly to the right of the main body structure.
[0011] Preferably, the bottom end of the side of the tipping bucket away from the cart handle is inclined inward.
[0012] Preferably, the bottom end of the side of the tipping bucket away from the drain pipe is slightly higher than the bottom end of the side of the tipping bucket close to the drain pipe.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] 1. In the present invention, during the loading and unloading and solid-liquid separation processes, no manual supervision is required, only manual cooperation for transfer is needed, and the operation process does not require manual filtration operation, saving the labor cost of filtration.
[0015] 2. In the present invention, there is no need to transport to a dedicated filtration device, and filtration can be directly carried out during the collection process, effectively improving the recycling efficiency of the cutting fluid.
[0016] 3. In the present invention, no dedicated filtration equipment and filtration site are required, saving equipment costs and site space. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a schematic diagram of the overall structure of the present invention;
[0018] Figure 2 is for the present invention Figure 1 Schematic diagram of the structure at A.
[0019] In the figure: 1, separation filter screen; 2, tipping bucket; 3, heightening module; 4, front support wheel; 5, tipping bucket rotation center; 6, bracket; 7, rear support wheel; 8, hook locking structure; 9, drain pipe; 10, turning handle; 11, cart handle; 12, hook buckle; 13, main body structure; 14, spring; 15, fixing ring; 16, limiting frame. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] Example 1: Please refer to Figure 1-2 , the present invention provides a technical solution:
[0021] A new type of solid-liquid separation iron scraper trolley, including a tipping bucket 2 and a separation filter screen 1. Tipping bucket rotation centers 5 are provided on the front and rear end faces of the tipping bucket 2. A support 6 is provided below the tipping bucket rotation center 5. A front support wheel 4 is installed on one side of the bottom end of the support 6, and a rear support wheel 7 is installed on the other side of the bottom end of the support 6. A separation filter screen 1 is provided at one end inside the tipping bucket 2. A drain pipe 9 is connected to the bottom end of one side of the tipping bucket 2, and the drain pipe 9 is located on the side of the tipping bucket 2 close to the separation filter screen 1. A tipping handle 10 is installed on the outside of the tipping bucket 2. A trolley grip 11 is installed on the side of the support 6 close to the tipping handle 10. A hook locking structure 8 is installed on the side of the support 6 close to the trolley grip 11.
[0022] The axis line of the tipping bucket rotation center 5 is perpendicular to the side face of the tipping bucket 2, and the axis line of the tipping bucket rotation center 5 intersects with the perpendicular line where the center of gravity of the fully loaded tipping bucket 2 is located. This setting enables personnel to perform the operation of tipping the tipping bucket 2 more easily and labor-savingly in the later stage. Side frames are installed on both sides of the main frame of the support 6 that supports the tipping bucket rotation center 5, and the other ends of the side frames are installed on the bottom frame of the support 6. This setting effectively ensures the stability of the support for the tipping bucket 2. The rear support wheel 7 is a universal wheel with a braking structure. Lifting modules 3 are provided at the connections between the front support wheel 4 and the support 6 and between the rear support wheel 7 and the support 6. The number of lifting modules 3 on the front support wheel 4 is 2, and the number of lifting modules 3 on the rear support wheel is 5. The hook locking structure 8 includes a main body structure 13, a hook 12, a spring 14, and a fixing ring 15. The main body structure 13 is rotatably installed on the support 6. A hook 12 is provided on the hook head side of the main body structure 13, and the hook 12 is installed on the tipping bucket 2. A spring 14 is installed on one side of the main body structure 13, and the other side of the spring 14 is installed with a fixing ring 15, and the fixing ring 15 is installed on the support 6. This setting can not only ensure the stability of the device during use but also facilitate unloading in the later stage; A limit frame 16 is also provided on the support 6, and one end of the limit frame 16 is located directly to the right of the main body structure 13. This setting ensures the stability of the use of the main body structure 13; The bottom end of the side of the tipping bucket 2 away from the trolley grip 11 is inclined inward. This setting facilitates stable and rapid unloading in the later stage and ensures complete unloading; The bottom end of the side of the tipping bucket 2 away from the drain pipe 9 is slightly higher than the bottom end of the side of the tipping bucket 2 close to the drain pipe 9. This setting enables the cutting fluid to flow out completely.
[0023] Workflow: First, measure the minimum chip discharge height and the maximum water tank height of different production equipment on-site, and collect the on-site usage requirements at the same time. Then, it is only necessary to set the number of corresponding elevation modules 3. When actually used, the tipping bucket 2 of the trolley is designed to be square, thus maximizing the iron chip loading capacity. Then, place the trolley at the chip discharge port. The iron chips and cutting fluid enter the inside of the tipping bucket 2 together. Then, the cutting fluid is filtered through the separation filter screen 1, and then the cutting fluid is discharged and recycled through the drain pipe 9. The iron chips can be directly transported and cleaned. The front support wheels 4 and the rear support wheels 7 are provided to facilitate the stable transportation and use of the trolley. When discharging is required, kick the main body structure 13, so that the hook head of the main body structure 13 is disengaged from the hook 12. Then, the operator can discharge the material by rotating the tipping bucket 2 through the flipping handle 10 and the tipping bucket rotation center 5. The settings of the main body structure 13 and the spring 14 can automatically lock after the tipping bucket 2 is reset, thus ensuring the stability of the tipping bucket 2 during use.
[0024] Embodiment 2: Please refer to Figure 1-2 , the present invention provides a technical solution:
[0025] A new type of solid-liquid separation iron chip trolley, comprising a tipping bucket 2 and a separation filter screen 1. The front and rear end faces of the tipping bucket 2 are both provided with a tipping bucket rotation center 5. The lower side of the tipping bucket rotation center 5 is provided with a bracket 6. One side of the bottom end of the bracket 6 is installed with a front support wheel 4, and the other side of the bottom end of the bracket 6 is installed with a rear support wheel 7. One end of the inside of the tipping bucket 2 is provided with a separation filter screen 1. One side of the bottom end of the tipping bucket 2 is communicated with a drain pipe 9, and the drain pipe 9 is located on the side of the tipping bucket 2 close to the separation filter screen 1. The outside of the tipping bucket 2 is installed with a flipping handle 10. One side of the bracket 6 close to the flipping handle 10 is installed with a trolley grip 11. One side of the bracket 6 close to the trolley grip 11 is installed with a hook locking structure 8.
[0026] The axis line of the tipping bucket rotation center 5 is perpendicular to the side surface of the tipping bucket 2, and the axis line of the tipping bucket rotation center 5 intersects with the perpendicular line where the center of gravity of the fully loaded tipping bucket 2 is located. This setting enables personnel to operate the tipping bucket 2 more easily and labor - savingly during later tipping. Side frames are installed on both sides of the main frame of the support 6 that supports the tipping bucket rotation center 5 from above, and the other ends of the side frames are installed on the bottom frame of the support 6. This setting effectively ensures the stability of the support for the tipping bucket 2. The rear support wheel 7 is a universal wheel with a braking structure. Lifting modules 3 are provided at the connection between the front support wheel 4 and the support 6 and between the rear support wheel 7 and the support 6. The number of lifting modules 3 on the front support wheel 4 is 1, and the number of lifting modules 3 on the rear support wheel is 3. The hook - lock structure 8 includes a main body structure 13, a hook 12, a spring 14, and a fixing ring 15. The main body structure 13 rotates on the support 6. A hook 12 is provided on one side of the hook head of the main body structure 13, and the hook 12 is installed on the tipping bucket 2. A spring 14 is installed on one side of the main body structure 13, and the other side of the spring 14 is installed with a fixing ring 15, and the fixing ring 15 is installed on the support 6. This setting can not only ensure the stability of the device during use but also facilitate later unloading. A limit frame 16 is also provided on the support 6, and one end of the limit frame 16 is located directly to the right of the main body structure 13. This setting ensures the stability of the use of the main body structure 13. The bottom end of the side of the tipping bucket 2 away from the trolley grip 11 is inclined inward. This setting facilitates stable and rapid unloading during later stage and ensures complete unloading. The bottom end of the side of the tipping bucket 2 away from the drain pipe 9 is slightly higher than the bottom end of the side of the tipping bucket 2 close to the drain pipe 9. This setting enables the cutting fluid to flow out completely.
[0027] Workflow: First, measure the minimum chip - discharging height and the maximum water - tank height of different production equipment on - site, and collect the on - site usage requirements at the same time. Then, it can be achieved by setting the corresponding number of lifting modules 3. During actual use, the tipping bucket 2 of the trolley is designed to be square, thus maximizing the iron - chip loading capacity. Then place the trolley at the chip - discharging port. The iron chips and the cutting fluid enter the inside of the tipping bucket 2 together. Then, the cutting fluid is filtered through the separation filter screen 1, and then the cutting fluid is discharged and recycled through the drain pipe 9. The iron chips can be directly transported and cleaned. The settings of the front support wheel 4 and the rear support wheel 7 facilitate the stable transportation of the trolley. When unloading is required, by kicking the main body structure 13, the hook head of the main body structure 13 is disengaged from the hook 12, and then personnel can unload by rotating the tipping bucket 2 through the turning handle 10 and the tipping bucket rotation center 5. The settings of the main body structure 13 and the spring 14 can automatically lock after the tipping bucket 2 is reset, thus ensuring the stability of the use of the tipping bucket 2.
[0028] In this text, specific examples are used to illustrate the principles and implementation modes of the present invention. The descriptions of the above examples are only for helping to understand the method and its core idea of the present invention. The above is only the preferred implementation mode of the present invention. It should be noted that due to the limitation of literal expression and objectively there are infinite specific structures, for those of ordinary skill in the art in this technical field, without departing from the principle of the present invention, several improvements, embellishments or changes can also be made, or the above technical features can be combined in an appropriate manner; these improvements, embellishments, changes or combinations, or directly applying the concept and technical solution of the invention to other occasions without improvement, shall all be regarded as the protection scope of the present invention.
Claims
1. A new type of solid-liquid separation iron pin bucket car, comprising a tipping bucket (2) and a separation filter (1), characterized in that: The front and rear end surfaces of the tipping bucket (2) are both provided with a tipping bucket rotation center (5), a bracket (6) is provided on the lower side of the tipping bucket rotation center (5), a front support wheel (4) is installed on one side of the bottom end of the bracket (6), and a rear support wheel (7) is installed on the other side of the bottom end of the bracket (6), a separation filter (1) is provided on one end of the inner side of the tipping bucket (2), a drainage pipe (9) is connected to the bottom end of one side of the tipping bucket (2), and the drainage pipe (9) is located on the side of the tipping bucket (2) close to the separation filter (1), a turning handle (10) is installed on the outer side of the tipping bucket (2), a trolley handle (11) is installed on the side of the bracket (6) close to the turning handle (10), and a curved hook lock structure (8) is installed on the side of the bracket (6) close to the trolley handle (11).
2. A new solid-liquid separation iron pin bucket car according to claim 1, characterized in that: The axis center line of the tipping bucket rotation center (5) is perpendicular to the side of the tipping bucket (2), and the axis center line of the tipping bucket rotation center (5) intersects with the vertical line where the center of gravity of the tipping bucket (2) is located when the tipping bucket (2) is fully loaded.
3. A new solid-liquid separation iron pin bucket car according to claim 1, characterized in that: Side frames are installed on both sides of the main frame of the bracket (6) that supports the rotation center (5) of the tipping bucket, and the other end of the side frame is installed on the bottom frame of the bracket (6).
4. A new solid-liquid separation iron pin bucket car according to claim 1, characterized in that: The rear supporting wheel (7) is a universal wheel with a brake structure, and the connection between the front supporting wheel (4) and the bracket (6) and the rear supporting wheel (7) and the bracket (6) are both provided with a raising module (3), and the number of the raising modules (3) is plural.
5. The new solid-liquid separation iron pin bucket car according to claim 1 is characterized by: The hook lock structure (8) comprises a main structure (13), a hook (12), a spring (14) and a fixing ring (15); the main structure (13) is rotatably mounted on the bracket (6); a hook (12) is provided on one side of the hook head of the main structure (13); and the hook (12) is mounted on the dump bucket (2); a spring (14) is mounted on one side of the main structure (13); and a fixing ring (15) is mounted on the other side of the spring (14); and the fixing ring (15) is mounted on the bracket (6).
6. A new solid-liquid separation iron pin bucket car according to claim 5, characterized in that: The bracket (6) is also provided with a limiting frame (16), and one end of the limiting frame (16) is located on the right side of the main structure (13).
7. The new solid-liquid separation iron pin bucket car according to claim 1 is characterized by: The bottom end of the tipping bucket (2) which is away from the cart handle (11) is arranged to be inclined inwards.
8. The new solid-liquid separation iron pin bucket car according to claim 1 is characterized by: The bottom end of the side of the tipping bucket (2) away from the drain pipe (9) is slightly higher than the bottom end of the side of the tipping bucket (2) close to the drain pipe (9).