Plow discharger with variable groove angle

By setting convertible groove-type rollers and horizontal rollers in the variable groove angle plow unloader, the problem of excessive space occupied by the support roller group is solved, and the straight conveying of tape is achieved, and the stability and quality of material conveying are improved.

CN223046682UActive Publication Date: 2025-07-01QUFU LUXING COAL MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202422371788.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-07-01
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

The supporting roller group occupies a large space, resulting in too large spacing between rollers on both sides, causing the belt to sag and some materials to spill, affecting the quality of material transportation.

Method used

A variable groove angle plow type unloader is designed. By setting groove-type rollers and horizontal rollers on a rotating shaft, and using a power mechanism to drive the conversion of groove-type rollers and horizontal rollers, it ensures that the horizontal rollers are converted into groove-type rollers when no unloading is done, and the tape is kept straight.

Benefits of technology

Through the conversion of the groove-type roller and the horizontal roller, the tape is kept straight, avoiding the belt sagging and material spilling, and improving the stability and quality of material transportation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of unloading of belt conveyors, in particular to a variable groove angle plow discharger which comprises a main frame, a plurality of rotating shafts are arranged on the main frame in a rotating structure mode, groove-shaped carrier rollers are arranged on the rotating shafts in a fixed structure mode, the bottoms of the groove-shaped carrier rollers are connected with the rotating shafts, and horizontal carrier rollers are arranged on one sides of the groove-shaped carrier rollers. The horizontal carrier roller is connected with the rotating shaft in a rotating structure mode, the power mechanism used for driving the groove-shaped carrier roller and the horizontal carrier roller to be switched is further arranged, the groove-shaped carrier roller and the horizontal carrier roller are arranged on one rotating shaft, when discharging is not needed, the horizontal carrier roller is switched into the groove-shaped carrier roller, and the rubber belt is switched into a groove-shaped conveying state from a straight discharging state. And the rubber belt below the plowshare is supported, so that materials stably pass through, and the stability is improved.
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Description

Technical Field:

[0001] This application relates to the technical field of belt conveyor discharging, and particularly to a variable trough angle plough type discharger. Background Art:

[0002] The plough type discharger is a coal discharging and distributing machine, which has the advantages of absolute self-locking, no internal and external leakage, extremely large overload capacity, and stable operation.

[0003] The invention patent application with publication number CN108529200A - an improved plough type discharger, includes a lower support bracket, on which a support roller group is arranged. A rear floating roller is arranged on the left side of the support roller group, and a plough head scraper is arranged above the support roller group. The rear end of the plough head scraper is connected to a plough head support bracket. A transmission support bracket is arranged at the front end of the intermediate frame, and an electric push rod is fixedly arranged above the transmission support bracket. The output end of the electric push rod is connected to the plough head scraper. A bracket connecting rod is arranged on the transmission support bracket, and the bracket connecting rod is in transmission connection with the plough head support bracket. The front end of the support roller group is connected to an arc connecting rod, and the other end of the arc connecting rod is connected to a rotating shaft, which is located below the bracket connecting rod. A front floating roller is arranged on the right side of the support roller group, and both the rear floating roller and the front floating roller are fixed on the lower support bracket.

[0004] When this patent is not working, when the electric push rod lifts the plough head scraper, the support roller group is lifted. However, due to the large space occupied by the support roller group, the distance between the floating rollers on both sides is too large, causing the belt to sag and some materials to spill, affecting the material conveying quality. Summary of the Utility Model:

[0005] To solve the above technical problems, the present utility model provides a variable trough angle plough type discharger, and the technical problem to be solved is: the support roller group occupies a large space, resulting in too large a distance between the rollers on both sides, causing the belt to sag and some materials to spill, affecting the material conveying quality. The technical solution adopted by the present utility model to solve the above technical problems is:

[0006] The variable trough angle plough type discharger includes:

[0007] A main frame, on which several rotating shafts are arranged in a rotating structure manner;

[0008] A trough-shaped roller, the bottom of which is connected to the rotating shaft in a fixed structure manner;

[0009] A horizontal roller, which is arranged on one side of the trough-shaped roller and is connected to the rotating shaft in a rotating structure manner;

[0010] A power mechanism for driving the conversion between the trough-shaped roller and the horizontal roller;

[0011] A bracket, which is arranged on the upper end face of the main frame in a fixed structure manner;

[0012] A plow head is arranged above the horizontal idler and the trough idler, and one end of the plow head is connected to the bracket in a hinged structure;

[0013] A power component for driving the plow head to rotate around the hinge point.

[0014] Further, the power mechanism includes a swing arm, a connecting rod, a driving arm A and a driving arm B. One end of the swing arm is connected to the rotating shaft in a fixed structure, and the other end of the swing arm is connected to the connecting rod in a rotating structure;

[0015] One end of the driving arm A is connected to a swing arm or a rotating shaft in a fixed structure, the other end of the driving arm A is connected to the driving arm B in a hinged structure, and the driving arm B is connected to the plow head in a hinged structure.

[0016] Further, the main frame is provided with a bearing seat in a fixed structure, and the main frame is connected to the rotating shaft through the bearing seat.

[0017] Further, the power component is connected to the plow head and the bracket in a hinged structure, and the power component is one of an electric hydraulic push rod or an electric push rod.

[0018] Further, a bracket for the horizontal idler to rotate is arranged on the rotating shaft in a fixed structure.

[0019] Further, an inclined support is fixedly arranged on one side of the bracket away from the plow head, and the lower part of the inclined support is connected to the main frame in a fixed structure.

[0020] The beneficial effect of the present utility model is that: a trough idler and a horizontal idler are arranged on a rotating shaft. When unloading is not required, the horizontal idler is converted into a trough idler, and the tape is converted from a flat unloading state to a trough conveying state to support the tape below the plow head, enabling the material to pass smoothly and improving stability.

[0021] By arranging the swing arm, the connecting rod, the driving arm A and the driving arm B, the conversion of the trough idler and the horizontal idler is driven by the lifting of the plow head. The structure is simple, there is no need to set up another power mechanism, and the cost is saved. Description of the drawings:

[0022] Figure 1 It is a schematic diagram of the non-unloading structure of the embodiment of the present utility model.

[0023] Figure 2 It is a schematic diagram of the unloading structure of the embodiment of the present utility model.

[0024] Figure 3 It is a right view structural schematic diagram of the trough idler at the non-unloading of the embodiment of the present utility model.

[0025] In the figure:

[0026] 1. Main frame, 2. Rotating shaft, 3. Grooved idler, 4. Horizontal idler, 5. Bracket, 6. Plow head, 7. Power component, 8. Swing arm, 9. Connecting rod, 10. Driving arm A, 11. Driving arm B, 12. Bracket, 13. Inclined support. Specific implementation manner:

[0027] To make the purpose, technical solution and advantages of the implementation of the present utility model clearer, the present utility model will now be further described in detail with reference to the accompanying drawings and the following embodiments, so that the public can better master the implementation method of the present utility model. The specific implementation scheme of the present utility model is as follows:

[0028] The variable trough angle plough discharging device includes a main frame 1. A plurality of rotating shafts 2 are arranged on the main frame 1 in a rotating structure manner. A grooved idler 3 is arranged on the rotating shaft 2 in a fixed structure manner. The bottom of the grooved idler 3 is connected to the rotating shaft 2. A horizontal idler 4 is arranged on one side of the grooved idler 3. The horizontal idler 4 is connected to the rotating shaft 2 in a rotating structure manner. A power mechanism for driving the conversion between the grooved idler 3 and the horizontal idler 4 is also provided. The grooved idler 3 and the horizontal idler 4 are arranged on one rotating shaft 2. When discharging is not required, the horizontal idler 4 is converted into the grooved idler 3, and the tape is converted from a flat discharging state to a grooved conveying state, so as to support the tape below the plow head and enable the material to pass smoothly, improving the stability.

[0029] Specifically, the power mechanism includes a swing arm 8, a connecting rod 9, a driving arm A10 and a driving arm B11. One end of the swing arm 8 is connected to the rotating shaft 2 in a fixed structure manner, and the other end of the swing arm 8 is connected to the connecting rod 9 in a rotating structure manner; one end of the driving arm A10 is connected to one swing arm 8 or one rotating shaft 2 in a fixed structure manner, the other end of the driving arm A10 is connected to the driving arm B11 in a hinged structure manner, and the driving arm B11 is connected to the plow head 6 in a hinged structure manner. By setting the swing arm, the connecting rod, the driving arm A and the driving arm B, the conversion between the grooved idler and the horizontal idler is driven by the lifting of the plow head. The structure is simple, and there is no need to set up another power mechanism, saving costs.

[0030] It should be noted that the rotating shaft 2 is provided with a bracket 12 for the horizontal idler 4 to rotate in a fixed structure manner.

[0031] It should be elaborated that the main frame 1 is provided with a bearing seat in a fixed structure manner, and the main frame 1 is connected to the rotating shaft 2 through the bearing seat to facilitate the rotation of the rotating shaft 2.

[0032] It should be noted that a bracket 5 is provided on the upper end surface of the main frame 1 in a fixed structure manner. The bracket 5 is provided with a plow head 6 in a hinged structure manner. The plow head 6 is arranged above the horizontal idler 4 and the grooved idler 3, and a power component 7 for driving the plow head 6 to rotate around the hinge point.

[0033] Specifically, the power component 7 is connected to the plowshare 6 and the bracket 5 in a hinged structure manner, and the power component 7 is one of an electric hydraulic push rod or an electric push rod.

[0034] In order to enhance the stability of the bracket 1, a diagonal brace 13 is fixedly arranged on the side of the bracket 5 away from the plowshare 6, and the lower part of the diagonal brace is connected to the main frame 1 in a fixed structure manner.

[0035] The working principle and process of the present utility model are as follows:

[0036] When discharging is required, the electric hydraulic push rod 7 is started to drive the plowshare 6 to rotate around the hinge point with the bracket 5. At the same time, the driving arm B11 is driven to move. The driving arm B11 drives the rotating shaft 2 to rotate by means of the driving arm A10. The rotating shaft drives a swing arm 8 to rotate. The swing arm 8 drives other swing arms 8 to rotate together through the connecting rod 9. Furthermore, all the rotating shafts 2 rotate. The rotating shafts 2 drive the troughing idlers 3 and the horizontal idlers 4 to move to the right, supporting the belt into a flat structure until the plowshare horizontal idler 4 is at the highest point and the plowshare 6 also fits on the upper end surface of the belt. Figure 1 Changed to Figure 2 The state in, and the material is blocked by the plowshare 6 and discharged downward.

[0037] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "center", "upper", "lower", "left", "right", "front", "rear", "lower left", "upper right", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the protection scope of the present utility model. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. Although the present utility model is described based on a limited number of embodiments, those skilled in the art in this technical field should understand that within the scope of the present utility model thus described, other embodiments can be envisioned.

Claims

1. Variable slot angle plow type unloader, characterized in that: include: A main frame (1), the main frame (1) being provided with a plurality of rotating shafts (2) in a rotating structure; A grooved roller (3), the bottom of which is connected to the rotating shaft (2) in a fixed structure manner; A horizontal roller (4), the horizontal roller (4) is arranged on one side of the grooved roller (3), and the horizontal roller (4) is connected to the rotating shaft (2) in a rotating structure; A power mechanism for driving the conversion between the trough roller (3) and the horizontal roller (4); A bracket (5), the bracket (5) is arranged on the upper end surface of the main frame (1) in a fixed structure manner; A plowshare (6) is arranged above the horizontal roller (4) and the grooved roller (3), and one end of the plowshare (6) is connected to the bracket (5) in an articulated structure; A power member (7) drives the plowshare (6) to rotate around a hinge point.

2. The variable slot angle plow type discharger according to claim 1 is characterized in that: The power mechanism comprises a swing arm (8), a connecting rod (9), a driving arm A (10) and a driving arm B (11); one end of the swing arm (8) is connected to the rotating shaft (2) in a fixed structure manner, and the other end of the swing arm (8) is connected to the connecting rod (9) in a rotating structure manner; One end of the driving arm A (10) is connected to a swing arm (8) or a rotating shaft (2) in a fixed structure manner, and the other end of the driving arm A (10) is connected to the driving arm B (11) in an articulated structure manner, and the driving arm B (11) is connected to the plowshare (6) in an articulated structure manner.

3. The variable slot angle plow type discharger according to claim 1 or 2, characterized in that: The main frame (1) is provided with a bearing seat in a fixed structure manner, and the main frame (1) is connected to the rotating shaft (2) via the bearing seat.

4. The variable slot angle plow type discharger according to claim 1, characterized in that: The power piece (7) is connected to the plowshare (6) and the bracket (5) in an articulated structure, and the power piece (7) is an electric hydraulic push rod or an electric push rod.

5. The variable slot angle plow type discharger according to claim 4 is characterized in that: The rotating shaft (2) is provided with a bracket (12) in a fixed structure manner for the horizontal roller (4) to rotate.

6. The variable slot angle plow type discharger according to claim 1, characterized in that: An oblique support (13) is fixedly provided on one side of the bracket (5) away from the plowshare (6), and the lower part of the oblique support is connected to the main frame (1) in a fixed structural manner.

Citation Information

Patent Citations

  • Improved type plow type discharger

    CN108529200A