High-performance pneumatic diaphragm pump

By introducing a filter cartridge and an automatic cleaning mechanism into the pneumatic diaphragm pump, the problem of reduced transportation efficiency caused by impurities is solved, and the effect of efficient cleaning and life extension is achieved.

CN223048983UActive Publication Date: 2025-07-01SHANGHAI RUDI FLUID CONVEYOR CO LTD
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Patent Information

Application Number
CN202421852132.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-01
Publication Date
2025-07-01
Estimated Expiration
2034-08-01

AI Technical Summary

Technical Problem

When existing pneumatic diaphragm pumps convey impurities, impurities adhere to the diaphragm cavity, resulting in reduced transportation efficiency and shortened service life.

Method used

A high-performance pneumatic diaphragm pump is designed, including filter cartridges, screws, moving blocks, brushes, scrapers and servo motors. Through the rotation of the screw, the automatic cleaning of impurities is achieved to prevent impurities from accumulating inside the diaphragm pump.

Benefits of technology

It effectively prevents the accumulation of impurities inside the diaphragm pump, improves transportation efficiency and service life of the diaphragm pump, simplifies the cleaning process, and improves the conveying performance of impurity-containing liquids.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a high-performance pneumatic diaphragm pump which comprises an air valve assembly, a liquid outlet, air chambers and a liquid conveying pipe, the two ends of the air valve assembly are fixedly connected with the air chambers, the side surfaces of the air chambers are fixedly connected with the liquid outlet and the liquid conveying pipe through pipelines respectively, and the surface of one side of the liquid conveying pipe is fixedly connected with a liquid inlet pipe. The side surface of the liquid inlet pipe is fixedly connected with two sets of supporting pipes, the upper ends of the supporting pipes are fixedly connected with a filter pipe, a filter cartridge is installed in the filter pipe, a screw is arranged in the filter cartridge, the side surface of the screw is sleeved with multiple sets of moving blocks, and the two side surfaces of the multiple sets of moving blocks are fixedly connected with brushes. The inner side surface of the moving block is slidably connected with the side surface of the screw rod through a limiting mechanism, a plugging pipe is fixedly mounted at one end of the filter pipe, a plugging mechanism is arranged in the plugging pipe, and a scraping mechanism is arranged at one end of the screw rod. The transportation efficiency of the diaphragm pump is prevented from being reduced, and meanwhile the performance of the diaphragm pump for conveying liquid with many impurities is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of diaphragm pumps, in particular to a high-performance pneumatic diaphragm pump. Background Art

[0002] A pneumatic diaphragm pump is a new type of conveying machinery, which uses compressed air as the power source. For various corrosive liquids, liquids with particles, high-viscosity, volatile, flammable, and highly toxic liquids, it can pump them out completely. A pneumatic diaphragm pump is a new type of conveying machinery and is the latest type of pump in China at present. It uses compressed air as the power source and can be used for various corrosive liquids. The pneumatic diaphragm pump is used to pump various media that cannot be pumped by conventional pumps and has achieved satisfactory results.

[0003] Although the existing starting diaphragm pumps can transport a relatively large variety of liquids, when transporting liquids with more impurities, the impurities in the liquid will gradually adhere to the inside of the diaphragm cavity. Gradually, the internal space of the diaphragm pump will decrease, resulting in a reduction in the transportation efficiency of the diaphragm pump, and further reducing the performance of the diaphragm pump in transporting liquids. Secondly, it also reduces the service life of the diaphragm pump. Summary of the Utility Model

[0004] Aiming at the deficiencies of the prior art, the utility model provides a high-performance pneumatic diaphragm pump, which solves the problem that the impurities adhere to the inside of the diaphragm pump when transporting liquids with more impurities, reducing the transportation performance of the diaphragm pump, and prevents the reduction of the transportation efficiency of the diaphragm pump. At the same time, it improves the performance of the diaphragm pump in transporting liquids with more impurities.

[0005] To achieve the above purposes, the utility model is realized through the following technical solutions: A high-performance pneumatic diaphragm pump includes an air valve assembly, a liquid outlet, an air chamber, and a liquid delivery pipe. Both ends of the air valve assembly are fixedly connected with air chambers, and one side surface of the air chamber is fixedly connected with a liquid outlet and a liquid delivery pipe respectively through pipelines. One side surface of the liquid delivery pipe is fixedly connected with a liquid inlet pipe, and two groups of support pipes are fixedly connected to the side surface of the liquid inlet pipe. The upper end of the support pipe is fixedly connected with a filter pipe, and a filter cartridge is installed inside the filter pipe. A screw rod is arranged inside the filter cartridge. A number of moving blocks are sleeved on the side surface of the screw rod, and brushes are fixedly connected to both side surfaces of the number of moving blocks. The inner side surface of the moving block is slidably connected to the side surface of the screw rod through a limiting mechanism. One end of the filter pipe is fixedly installed with a plugging pipe, and a plugging mechanism is arranged inside the plugging pipe. One end of the screw rod is provided with a scraping mechanism, and the other end of the screw rod passes through the plugging mechanism inside the plugging pipe and is fixedly connected with a servo motor through the plugging pipe. A discharge pipe is fixedly connected to the side surface of the plugging pipe, and a cover plate is installed at the other end of the filter pipe.

[0006] Preferably, the limiting mechanism includes a chute located on the side surface of the screw rod. A slider is slidably connected inside the chute, and the slider is fixedly connected to the inner surface of the moving block.

[0007] Preferably, the scraping mechanism includes a scraping plate threadedly connected to the side surface of the screw rod. A limiting slider is fixedly connected to the side surface of the scraping plate, and one side surface of the limiting slider is slidably connected to the inner surface of the filter cylinder.

[0008] Preferably, a return spring is provided inside the moving block and sleeved on the side surface of the screw rod. Both ends of the return spring are fixedly connected to the opposite surfaces of the adjacent moving blocks.

[0009] Preferably, the blocking mechanism includes a blocking plate fixedly connected to the screw rod. A limiting block is fixedly connected to the side surface of the blocking plate, and the limiting block is slidably connected to the inner wall of the blocking pipe through a first chute.

[0010] Preferably, a valve II is installed on the support pipe, and a valve I is fixedly connected to the side surface of the liquid inlet pipe and located between the two support pipes.

[0011] The utility model provides a high-performance pneumatic diaphragm pump. Compared with the prior art, the following beneficial effects are achieved:

[0012] 1. Through the mutual cooperation of the filter pipe at the upper end of the support pipe fixedly connected to the side surface of the liquid inlet pipe, the filter cylinder inside the filter pipe, the screw rod, the moving block and the brush inside the filter cylinder, the problem that impurities adhere to the inside of the diaphragm pump and reduce the transportation performance of the diaphragm pump when transporting liquids with more impurities is solved, and the transportation efficiency of the diaphragm pump is prevented from being reduced. At the same time, the performance of the diaphragm pump for transporting liquids with more impurities is improved.

[0013] 2. Through the mutual cooperation of the blocking pipe fixedly installed at one end of the filter pipe, the discharge pipe fixedly connected to the lower side surface of the blocking pipe, the servo motor and the screw rod, the cleaning of the filter cylinder inside the filter pipe by workers is avoided. Therefore, the trouble of the staff is reduced, and at the same time, the cleaning time of the filter cylinder is shortened, and the efficiency of cleaning impurities is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic structural diagram of the utility model;

[0015] Figure 2 is a schematic structural diagram of the filter pipe in the utility model;

[0016] Figure 3 is a schematic structural diagram of the filter cylinder and the blocking pipe of the utility model.

[0017] In the figure: 1. Air valve assembly; 2. Liquid outlet; 3. Air chamber; 4. Infusion tube; 5. Liquid inlet tube; 501. Valve I; 502. Valve II; 503. Support tube; 6. Servo motor; 7. Plugging tube; 701. Discharge tube; 702. Plugging plate; 703. Limit block; 8. Filter tube; 801. Filter cartridge; 802. Cover plate; 9. Screw; 901. Slide groove; 902. Scraper; 903. Limit slide block; 10. Moving block; 1001. Return spring; 1002. Brush. Specific implementation mode

[0018] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.

[0019] Please refer to Figures 1-3 , the present invention provides a technical solution: a high-performance pneumatic diaphragm pump, including an air valve assembly 1, a liquid outlet 2, an air chamber 3 and an infusion tube 4. Both ends of the air valve assembly 1 are fixedly connected with an air chamber 3, and the side surface of the air chamber 3 is fixedly connected with a liquid outlet 2 and an infusion tube 4 through pipelines respectively. One side surface of the infusion tube 4 is fixedly connected with a liquid inlet tube 5, and two groups of support tubes 503 are fixedly connected to the side surface of the liquid inlet tube 5. The upper end of the support tube 503 is fixedly connected with a filter tube 8, and a filter cartridge 801 is installed inside the filter tube 8. A screw 9 is arranged inside the filter cartridge 801. A number of moving blocks 10 are sleeved on the side surface of the screw 9, and brushes 1002 are fixedly connected to both side surfaces of the number of moving blocks 10. The inner side surface of the moving block 10 is slidably connected to the side surface of the screw 9 through a limiting mechanism. One end of the filter tube 8 is fixedly installed with a plugging tube 7, and a plugging mechanism is arranged inside the plugging tube 7. A scraping mechanism is arranged at one end of the screw 9, and the other end of the screw 9 passes through the plugging mechanism inside the plugging tube 7 and is fixedly connected with a servo motor 6 through the plugging tube 7. A discharge tube 701 is fixedly connected to the side surface of the plugging tube 7. A cover plate 802 is installed at the other end of the filter tube 8.

[0020] As a technical optimization scheme of the present invention, the limiting mechanism includes a slide groove 901, and the slide groove 901 is located on the side surface of the screw 9. A slider is slidably connected inside the slide groove 901, and the slider is fixedly connected to the inner side surface of the moving block 10, which can limit the moving block 10, so that the moving block 10 rotates with the rotation of the screw 9. Therefore, the inner wall of the filter cartridge 801 can be cleaned by rotation, improving the cleaning effect on impurities.

[0021] As a technical optimization solution of the present utility model, the scraping mechanism includes a scraping plate 902, and the scraping plate 902 is threadedly connected to the side surface of the screw rod 9. A limiting slider 903 is fixedly connected to the side surface of the scraping plate 902, and one side surface of the limiting slider 903 is slidably connected to the inner surface of the filter cylinder 801. The impurities inside the filter cylinder 801 can be scraped by the scraping plate 902, further improving the cleaning effect on the inner wall of the filter cylinder 801. And the scraping plate 902 can be limited by the limiting slider 903 to prevent the scraping plate 902 from rotating with the screw rod 9 and causing the scraping plate 902 to be unable to move.

[0022] As a technical optimization solution of the present utility model, a return spring 1001 is arranged inside the moving block 10, and the return spring 1001 is sleeved on the side surface of the screw rod 9. Both ends of the return spring 1001 are fixedly connected to the opposite surfaces of the adjacent moving blocks 10, which can further limit the moving block 10. When the scraping plate 902 returns to its original position, it can push the moving block 10 back to its original position for the next cleaning.

[0023] As a technical optimization solution of the present utility model, the blocking mechanism includes a blocking plate 702, and the blocking plate 702 is fixedly connected to the screw rod 9. A limiting block 703 is fixedly connected to the side surface of the blocking plate 702, and the limiting block 703 is slidably connected to the inner wall of the blocking pipe 7 through a first chute. The blocking plate 702 can be moved by the screw rod 9, and when the blocking plate 702 moves to one end of the discharge pipe 701, the impurities inside the filter pipe 8 can be discharged through the discharge pipe 701. When the blocking plate 702 moves to the other end of the blocking pipe 7, the discharge pipe 701 can be blocked.

[0024] As a technical optimization solution of the present utility model, a valve II 502 is installed on the support pipe 503, and a valve I 501 is fixedly connected to the side surface of the liquid inlet pipe 5, and the valve I 501 is located between the two support pipes 503.

[0025] When the utility model is in use, first close the valve I 501 installed on the side surface of the liquid inlet pipe 5, and at the same time open the valve II 502 on the side surface of the support pipe 503. At this time, the liquid with impurities transported by the diaphragm pump will pass through the inside of the filter pipe 8, and the filter cartridge 801 inside the filter pipe 8 will filter the impurities in the liquid, and then be transported to the designated place through the diaphragm pump. Therefore, it avoids the accumulation of impurities in the liquid adhering to the inside of the air chamber 3 and improves the performance of the diaphragm pump in transporting liquid containing impurities. When there are more impurities in the filter cartridge 801, close the valve II 502 on the side surface of the support pipe 503 at this time, and start the servo motor 6 at one end of the screw 9. Therefore, the servo motor 6 will drive the screw 9 to rotate, and at this time, the scraper 902 and the plugging plate 702 on the side surface of the screw 9 will move towards the other end of the screw 9. At the same time, the moving block 10 on the side surface of the screw 9 will rotate with the screw 9. Therefore, the brush 1002 on the side surface of the moving block 10 will brush the inner wall of the filter pipe 8 and move towards the other end of the screw 9 under the push of the scraper 902. When the plugging plate 702 moves past the discharge pipe 701, the impurities and part of the liquid inside the filter cartridge 801 will be discharged from the discharge pipe 701 to the inside of the plugging pipe 7 and the filter pipe 8, and then it can be used continuously.

[0026] At the same time, the content not described in detail in this specification belongs to the prior art well known to those skilled in the art.

[0027] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation. An element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the element.

[0028] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-performance pneumatic diaphragm pump, comprising an air valve assembly (1), a liquid outlet (2), an air chamber (3) and a liquid infusion tube (4), wherein both ends of the air valve assembly (1) are fixedly connected to the air chamber (3), and the side surfaces of the air chamber (3) are respectively fixedly connected to the liquid outlet (2) and the liquid infusion tube (4) through pipelines, characterized in that: A liquid inlet pipe (5) is fixedly connected to one side surface of the infusion pipe (4), and two groups of support pipes (503) are fixedly connected to the side surface of the liquid inlet pipe (5), a filter pipe (8) is fixedly connected to the upper end of the support pipe (503), and a filter cartridge (801) is installed inside the filter pipe (8), a screw rod (9) is provided inside the filter cartridge (801), a plurality of moving blocks (10) are sleeved on the side surface of the screw rod (9), and brushes (1002) are fixedly connected to both side surfaces of the plurality of moving blocks (10), and the moving blocks The inner surface of (10) is slidably connected to the side surface of the screw (9) through a limiting mechanism, a blocking tube (7) is fixedly installed on one end of the filter tube (8), and a blocking mechanism is provided inside the blocking tube (7), a scraping mechanism is provided on one end of the screw (9), and the other end of the screw (9) passes through the blocking mechanism inside the blocking tube (7) and the blocking tube (7) is fixedly connected to a servo motor (6), a discharge pipe (701) is fixedly connected to the side surface of the blocking tube (7), and a cover plate (802) is installed on the other end of the filter tube (8).

2. A high performance pneumatic diaphragm pump according to claim 1, characterized in that: The limiting mechanism comprises a slide groove (901), and the slide groove (901) is located on the side surface of the screw rod (9), a slider is slidably connected inside the slide groove (901), and the slider is fixedly connected to the inner surface of the moving block (10).

3. A high performance pneumatic diaphragm pump according to claim 1, characterized in that: The scraping mechanism comprises a scraper (902), and the scraper (902) is threadedly connected to the side surface of the screw (9), the side surface of the scraper (902) is fixedly connected to a limiting slider (903), and a side surface of the limiting slider (903) is slidably connected to the inner surface of the filter cartridge (801).

4. A high performance pneumatic diaphragm pump according to claim 1, characterized in that: A return spring (1001) is provided on the inner side of the moving block (10), and the return spring (1001) is sleeved on the side surface of the screw rod (9), and both ends of the return spring (1001) are fixedly connected to the opposite surfaces of the adjacent moving blocks (10).

5. A high performance pneumatic diaphragm pump according to claim 1, characterized in that: The blocking mechanism comprises a blocking plate (702), and the blocking plate (702) is fixedly connected to the screw rod (9), the side surface of the blocking plate (702) is fixedly connected to a limit block (703), and the limit block (703) is slidably connected to the inner wall of the blocking tube (7) through a first sliding groove.

6. A high performance pneumatic diaphragm pump according to claim 1, characterized in that: A valve II (502) is installed on the support tube (503), a valve I (501) is fixedly connected to the side surface of the liquid inlet tube (5), and the valve I (501) is located between the two support tubes (503).