Fresh air device applied to electroplating production line
By designing the guide plate and dust cleaning structure in the fresh air device, the problem of dust blockage in the filter material is solved, automatic cleaning and rapid replacement are achieved, and the efficiency of the fresh air device and air flowability are improved.
Patent Information
- Application Number
- CN202421875746.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-08-05
AI Technical Summary
After long-term use, the dust adheres to the filter cotton and filter bags, causing the air circulation hole to be blocked, which requires regular cleaning, which increases the labor burden of staff and extends the downtime of the fresh air device, affecting the use effect.
A fresh air device including a fresh air treatment cabinet, a flow guide box, a positioning installation shaft, a guide structure, a positioning drive shaft, a fixed mounting seat and a dust cleaning structure is designed. The guide plate is uniformly sprayed with air, the positioning rod is positioned to position the filter material, and the extrusion limit plate is shaken to clean up the dust, realizing automatic cleaning and rapid replacement of the filter material.
The utilization rate of filter cotton and filter bags is improved, labor burden is reduced, downtime is reduced, and the air flow rate and the use effect of the fresh air device is ensured.
Smart Images

Figure CN223050151U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of ventilation in electroplating workshops, and more specifically, it particularly relates to a fresh air device applied to electroplating production lines. Background Art
[0002] When an electroplating production line electroplates workpieces, a large amount of harmful gases will be generated in the electroplating workshop, and the electroplating workshop needs to be ventilated. During ventilation, the harmful gases in the electroplating workshop are first sucked into a scrubbing tower by an exhaust fan for treatment, and the treated air is discharged to the outside. At the same time, a fresh air fan sucks the outside air into a fresh air cabinet, and a filter cotton and a filter bag filter the dust in the air. The filtered air will enter the electroplating workshop through a fresh air duct and an air inlet window.
[0003] For example, CN212881687U discloses an electroplating environment ventilation system, including an electroplating production line. A plurality of air extraction openings for extracting waste gas are arranged above the electroplating production line, and the air extraction openings are evenly distributed at equal intervals along the length direction of the electroplating production line. The air extraction openings are connected to an air extraction duct, and the air extraction duct is connected to a filtration tower. A plurality of fresh air windows are arranged at the bottom of the electroplating production line. The fresh air windows are respectively arranged on both sides of the electroplating production line and are evenly distributed at equal intervals in its length direction. The fresh air windows are connected to a fresh air cabinet; this system can continuously and effectively extract air and wash the tail gas, discharge it up to the emission standard, and at the same time supply fresh air to ensure air pressure balance and improve the working environment of personnel.
[0004] Based on the above, after long-term use, a large amount of dust will adhere to the outer sides of the filter cotton and the filter bag, blocking the air circulation holes and affecting the air flow rate. Therefore, it is necessary to regularly clean the filter cotton and the filter bag, resulting in a large labor burden on the staff, and it takes a long time to clean the filter cotton and the filter bag, resulting in a long downtime of the fresh air device and affecting the use effect of the fresh air device. Summary of the Utility Model
[0005] In order to solve the above technical problems, the utility model provides a fresh air device applied to an electroplating production line to solve the problem that after long-term use, a large amount of dust will adhere to the outer sides of the filter cotton and the filter bag, blocking the air circulation holes and affecting the air flow rate. Therefore, it is necessary to regularly clean the filter cotton and the filter bag, resulting in a large labor burden on the staff, and it takes a long time to clean the filter cotton and the filter bag, resulting in a long downtime of the fresh air device and affecting the use effect of the fresh air device.
[0006] The purpose and efficacy of the fresh air device applied to the electroplating production line of the utility model are achieved by the following specific technical means:
[0007] A fresh air device applied to an electroplating production line, comprising a fresh air treatment cabinet, a treatment cabinet cover plate, a fresh air suction machine, a fresh air diversion box, a positioning installation shaft, a guiding structure, a positioning drive shaft, a fixed installation seat, a dust cleaning structure and a sliding installation seat; the treatment cabinet cover plate is bolted to the front side of the fresh air treatment cabinet; there are two fresh air suction machines, and the two fresh air suction machines are respectively bolted to the upper and lower sides of the fresh air treatment cabinet; there are two fresh air diversion boxes, and the two fresh air diversion boxes are respectively bolted to the upper and lower sides of the fresh air treatment cabinet; there are two positioning installation shafts, and the two positioning installation shafts are respectively rotatably connected to the middle parts of the two fresh air diversion boxes, and both of the two positioning installation shafts are rotatably connected to the fresh air treatment cabinet; the guiding structure is arranged inside the fresh air diversion box; there are two positioning drive shafts, and the two positioning drive shafts are respectively rotatably connected to the upper and lower sides of the fresh air treatment cabinet; there are two fixed installation seats, and both of the two fixed installation seats are fixedly connected to the upper part of the fresh air treatment cabinet; the dust cleaning structure is arranged inside the fresh air treatment cabinet; there are two sliding installation seats, and both of the two sliding installation seats are slidably connected to the lower side of the fresh air treatment cabinet.
[0008] Further, the dust cleaning structure includes an extrusion cam and a guiding inclined plate; there are multiple extrusion cams, and the multiple extrusion cams are respectively fixedly connected to the outer sides of the two positioning drive shafts; the guiding inclined plate is fixedly connected to the left side of the left sliding installation seat.
[0009] Further, the dust cleaning structure further includes an extrusion limiting plate and a reset elastic member; there are four extrusion limiting plates, and the four extrusion limiting plates are respectively slidably connected to the inner sides of the two fixed installation seats and the inner sides of the two sliding installation seats; there are multiple reset elastic members, and the four extrusion limiting plates are respectively elastically connected to the two fixed installation seats or the two sliding installation seats through the multiple reset elastic members.
[0010] Further, the dust cleaning structure further includes a pressure receiving limiting plate and a positioning insertion rod; there are four pressure receiving limiting plates, and the four pressure receiving limiting plates are respectively slidably connected to the inner sides of the two fixed installation seats and the inner sides of the two sliding installation seats, and the four pressure receiving limiting plates are respectively elastically connected to the two fixed installation seats or the two sliding installation seats through the multiple reset elastic members; there are multiple positioning insertion rods, and the multiple positioning insertion rods are evenly distributed and fixedly connected to the outer sides of the four pressure receiving limiting plates, and a plurality of positioning holes are evenly distributed on the upper and lower sides of the filter cotton and the filter bag, and the plurality of positioning holes are inserted into the multiple positioning insertion rods.
[0011] Furthermore, the guide structure includes a fresh air guide plate, a synchronous connecting rod and a spiral spring; the right side of each fresh air guide box is evenly distributed and rotatably connected with two of the fresh air guide plates; the front and rear sides of the upper fresh air guide plate are respectively hinged with a synchronous connecting rod, and the lower ends of the two synchronous connecting rods are respectively hinged to the front and rear sides of the lower fresh air guide plate; the upper fresh air guide plate is elastically connected to the fresh air guide box through the spiral spring.
[0012] Furthermore, the guide structure also includes a direction adjustment gear and an incomplete gear; a direction adjustment gear is fixedly connected to the front side of the fresh air guide plate above each fresh air guide box; two incomplete gears are provided, and the two incomplete gears are respectively fixedly connected to the front sides of the two positioning and mounting shafts.
[0013] Furthermore, the guide structure also includes an active driving fan and a synchronous structure; two active driving fans are provided, and the two active driving fans are respectively fixedly connected to the outer sides of the two positioning installation shafts; the synchronous structure is a synchronous belt transmission structure, and two synchronous structures are provided, and the two positioning installation shafts and the two positioning drive shafts are respectively connected through the two synchronous structures.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] The air entering the fresh air device is guided by the swinging fresh air guide plate, so as to avoid the situation that the air is always sprayed on the same position of the filter cotton, which may cause a lot of dust in the local area of the filter cotton and affect the filtering effect. At the same time, it can also ensure the utilization rate of the filter cotton. The filter cotton or filter bag is positioned by the positioning rod, and the movement of the positioning rod is controlled by pushing the pressure limit plate. The disassembly and assembly are convenient, and the replacement efficiency of the filter cotton or filter bag is effectively improved. The dust is shaken off by shaking the filter cotton and the filter bag, so that the dust is automatically cleaned, and the situation that the dust adheres to the outside of the filter cotton and the filter bag and causes blockage of the air circulation holes is effectively avoided. The air flow speed is guaranteed, the labor burden of the staff is reduced, a lot of time is saved, the downtime of the fresh air device is reduced, and the use effect of the fresh air device is improved. The dust is collected by the sliding mounting seat, which is convenient for unified treatment of the dust. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0017] Figure 2 It is a schematic diagram of the installation positions of the fixed installation seat and the sliding installation seat of the utility model.
[0018] Figure 3It is a schematic diagram of the positional relationship between the fresh air diversion box and the positioning and installation shaft of the present utility model.
[0019] Figure 4 It is a schematic diagram of the positional relationship between the positioning and installation shaft and the positioning drive shaft of the present utility model.
[0020] Figure 5 It is a schematic diagram of the cooperation relationship between the incomplete gear and the direction adjustment gear of the present utility model.
[0021] Figure 6 It is a schematic diagram of the structures of the extrusion limiting plate, the reset elastic member and the pressure-receiving limiting plate of the present utility model.
[0022] In the figure, the corresponding relationship between the component names and the attached drawing numbers is as follows:
[0023] 1. Fresh air treatment cabinet; 2. Treatment cabinet cover plate; 3. Fresh air intake machine; 4. Fresh air diversion box; 401. Fresh air diversion plate; 402. Direction adjustment gear; 403. Synchronous connecting rod; 404. Scroll spring; 5. Positioning and installation shaft; 501. Incomplete gear; 502. Active drive fan; 503. Synchronous structure; 6. Positioning drive shaft; 601. Extrusion cam; 7. Fixed mounting seat; 701. Extrusion limiting plate; 702. Reset elastic member; 703. Pressure-receiving limiting plate; 704. Positioning plug; 8. Sliding mounting seat; 801. Guide inclined plate. Specific embodiments
[0024] The following further describes in detail the embodiments of the present utility model in conjunction with the attached drawings and examples.
[0025] Example 1:
[0026] As shown in Figure 1 to Figure 5 shown:
[0027] The present utility model provides a fresh air device applied to an electroplating production line, including a fresh air treatment cabinet 1, a treatment cabinet cover plate 2, a fresh air intake machine 3, a fresh air diversion box 4, a positioning and installation shaft 5, a guiding structure and a positioning drive shaft 6; the treatment cabinet cover plate 2 is bolted to the front side of the fresh air treatment cabinet 1; there are two fresh air intake machines 3, and the two fresh air intake machines 3 are respectively bolted to the upper and lower sides of the fresh air treatment cabinet 1; there are two fresh air diversion boxes 4, and the two fresh air diversion boxes 4 are respectively bolted to the upper and lower sides of the fresh air treatment cabinet 1; there are two positioning and installation shafts 5, and the two positioning and installation shafts 5 are respectively rotatably connected to the middle parts of the two fresh air diversion boxes 4, and both of the two positioning and installation shafts 5 are rotatably connected to the fresh air treatment cabinet 1; the guiding structure is arranged inside the fresh air diversion box 4; there are two positioning drive shafts 6, and the two positioning drive shafts 6 are respectively rotatably connected to the upper and lower sides of the fresh air treatment cabinet 1.
[0028] Among them, the guiding structure includes a fresh air deflector 401, a synchronous connecting rod 403, and a scroll spring 404; two fresh air deflectors 401 are evenly distributed and rotatably connected to the right side of each fresh air diversion box 4; a synchronous connecting rod 403 is hinged to the front and rear sides of the upper fresh air deflector 401 respectively, and the lower ends of the two synchronous connecting rods 403 are hinged to the front and rear sides of the lower fresh air deflector 401 respectively; the upper fresh air deflector 401 is elastically connected to the fresh air diversion box 4 through a scroll spring 404.
[0029] Among them, the guiding structure further includes a direction adjustment gear 402 and an incomplete gear 501; a direction adjustment gear 402 is fixedly connected to the front side of the fresh air deflector 401 above each fresh air diversion box 4; there are two incomplete gears 501, and the two incomplete gears 501 are respectively fixedly connected to the front sides of the two positioning and mounting shafts 5.
[0030] Among them, the guiding structure further includes a driving fan 502 and a synchronous structure 503; there are two driving fans 502, and the two driving fans 502 are respectively fixedly connected to the outer sides of the two positioning and mounting shafts 5; the synchronous structure 503 is a synchronous belt drive structure, there are two synchronous structures 503, and the two positioning and mounting shafts 5 and the two positioning drive shafts 6 are respectively driven and connected through the two synchronous structures 503.
[0031] The specific usage and function of this embodiment: The fresh air intake machine 3 sucks the outside air into the fresh air diversion box 4. At this time, the air blows the driving fan 502 and the positioning and mounting shaft 5 to rotate. The synchronous structure 503 will drive the positioning drive shaft 6 and the positioning and mounting shaft 5 to rotate simultaneously. When the positioning and mounting shaft 5 rotates, it will drive the incomplete gear 501 to rotate. When the incomplete gear 501 meshes with the direction adjustment gear 402, it will push the direction adjustment gear 402 and the fresh air deflector 401 to swing. The synchronous connecting rod 403 can make multiple fresh air deflectors 401 swing simultaneously. When the incomplete gear 501 no longer meshes with the direction adjustment gear 402, the scroll spring 404 will drive the fresh air deflector 401 to reset, and the air will enter the fresh air treatment cabinet 1 along the swinging fresh air deflector 401 and be evenly sprayed on the filter cotton.
[0032] Embodiment Two:
[0033] As shown in the attached Figure 3 to the attached Figure 6 figure:
[0034] On the basis of Embodiment One, it further includes a fixed mounting seat 7, a dust cleaning structure, and a sliding mounting seat 8; there are two fixed mounting seats 7, and the two fixed mounting seats 7 are both fixedly connected to the upper part of the fresh air treatment cabinet 1; the dust cleaning structure is arranged inside the fresh air treatment cabinet 1; there are two sliding mounting seats 8, and the two sliding mounting seats 8 are both slidably connected to the lower side of the fresh air treatment cabinet 1.
[0035] Among them, the dust cleaning structure includes an extrusion cam 601 and a guiding inclined plate 801; a plurality of extrusion cams 601 are provided, and the plurality of extrusion cams 601 are respectively fixedly connected to the outer sides of two positioning drive shafts 6; the guiding inclined plate 801 is fixedly connected to the left side of the left sliding mounting seat 8.
[0036] Among them, the dust cleaning structure further includes an extrusion limiting plate 701 and a reset elastic member 702; four extrusion limiting plates 701 are provided, and the four extrusion limiting plates 701 are respectively slidably connected to the inner sides of two fixed mounting seats 7 and the inner sides of two sliding mounting seats 8; a plurality of reset elastic members 702 are provided, and the four extrusion limiting plates 701 are respectively elastically connected to two fixed mounting seats 7 or two sliding mounting seats 8 through a plurality of reset elastic members 702.
[0037] Among them, the dust cleaning structure further includes a pressure-receiving limiting plate 703 and a positioning insertion rod 704; four pressure-receiving limiting plates 703 are provided, and the four pressure-receiving limiting plates 703 are respectively slidably connected to the inner sides of two fixed mounting seats 7 and the inner sides of two sliding mounting seats 8, and the four pressure-receiving limiting plates 703 are respectively elastically connected to two fixed mounting seats 7 or two sliding mounting seats 8 through a plurality of reset elastic members 702; a plurality of positioning insertion rods 704 are provided, and the plurality of positioning insertion rods 704 are uniformly distributed and fixedly connected to the outer sides of the four pressure-receiving limiting plates 703, and a plurality of positioning holes are uniformly distributed on the upper and lower sides of the filter cotton and the filter bag, and the plurality of positioning holes are inserted with the plurality of positioning insertion rods 704.
[0038] Specific usage method and function of this embodiment: When the positioning drive shaft 6 rotates, the extrusion cam 601 will extrude the pressure-receiving limiting plate 703 to make the pressure-receiving limiting plate 703 push the filter cotton and the filter bag to slide, and the reset elastic member 702 will push the extrusion limiting plate 701 and the pressure-receiving limiting plate 703 to reset, so that the filter cotton and the filter bag reciprocate to shake off the dust, and the fallen dust will fall into the sliding mounting seat 8. The guiding inclined plate 801 can guide the dust. When it is necessary to replace the filter cotton or the filter bag, open the processing cabinet cover plate 2, push the pressure-receiving limiting plate 703 to make the positioning insertion rod 704 leave the positioning hole of the filter cotton or the filter bag, and at this time, directly pull out the filter cotton or the filter bag from the fixed mounting seat 7 and the sliding mounting seat 8, and the sliding mounting seat 8 can be pulled out to uniformly process the dust.
Claims
1. A fresh air device for an electroplating production line, comprising a fresh air treatment cabinet (1), a treatment cabinet cover plate (2), a fresh air suction machine (3), a fresh air guide box (4), a positioning installation shaft (5), a guide structure, a positioning drive shaft (6), a fixed installation seat (7), a dust cleaning structure and a sliding installation seat (8); the treatment cabinet cover plate (2) is bolted to the front side of the fresh air treatment cabinet (1); the fresh air suction machine (3) is bolted to the upper and lower sides of the fresh air treatment cabinet (1); the characteristics are: The upper and lower sides of the fresh air treatment cabinet (1) are respectively bolted to a fresh air guide box (4); the middle part of each fresh air guide box (4) is rotatably connected to a positioning installation shaft (5), and the positioning installation shaft (5) is rotatably connected to the fresh air treatment cabinet (1); the guide structure is arranged on the inner side of the fresh air guide box (4); the upper and lower sides of the fresh air treatment cabinet (1) are respectively rotatably connected to a positioning drive shaft (6); the upper part of the fresh air treatment cabinet (1) is fixedly connected to two fixed mounting seats (7); the dust cleaning structure is arranged on the inner side of the fresh air treatment cabinet (1); and the lower side of the fresh air treatment cabinet (1) is slidably connected to two sliding mounting seats (8).
2. The fresh air device for electroplating production line according to claim 1, characterized in that: The guide structure comprises a fresh air guide plate (401), a synchronous connecting rod (403) and a scroll spring (404); two fresh air guide plates (401) are evenly distributed and rotatably connected on the right side of each fresh air guide box (4); the front and rear sides of the upper fresh air guide plate (401) are respectively hinged with a synchronous connecting rod (403), and the lower ends of the two synchronous connecting rods (403) are respectively hinged to the front and rear sides of the lower fresh air guide plate (401); the upper fresh air guide plate (401) is elastically connected to the fresh air guide box (4) via the scroll spring (404).
3. The fresh air device for electroplating production line as claimed in claim 2, characterized in that: The guide structure further comprises a direction adjustment gear (402) and an incomplete gear (501); the front side of each of the fresh air guide plates (401) above the fresh air guide box (4) is fixedly connected to one of the direction adjustment gears (402); and the front side of each of the positioning and mounting shafts (5) is fixedly connected to one of the incomplete gears (501).
4. The fresh air device for electroplating production line as claimed in claim 3, characterized in that: The guide structure further comprises an active drive fan (502) and a synchronous structure (503); an active drive fan (502) is fixedly connected to the outer side of each positioning installation shaft (5); and the positioning installation shaft (5) and the positioning drive shaft (6) are transmission-connected via the synchronous structure (503).
5. The fresh air device for electroplating production line according to claim 1, characterized in that: The dust cleaning structure comprises an extrusion cam (601) and a guide inclined plate (801); a plurality of the extrusion cams (601) are fixedly connected to the outer side of each positioning drive shaft (6); and the guide inclined plate (801) is fixedly connected to the left side of the left sliding mounting seat (8).
6. The fresh air device for electroplating production line according to claim 1, characterized in that: The dust cleaning structure further comprises an extrusion limit plate (701) and a reset elastic member (702); the inner side of each fixed mounting seat (7) and the inner side of each sliding mounting seat (8) are respectively slidably connected to one of the extrusion limit plates (701); and a plurality of the extrusion limit plates (701) are respectively elastically connected to the fixed mounting seat (7) or the sliding mounting seat (8) via a plurality of the reset elastic members (702).
7. The fresh air device for electroplating production line according to claim 6, characterized in that: The dust cleaning structure also includes a pressure limit plate (703) and a positioning rod (704); the inner side of each fixed mounting seat (7) and the inner side of each sliding mounting seat (8) are respectively slidably connected with a pressure limit plate (703), and the plurality of pressure limit plates (703) are respectively elastically connected to the fixed mounting seat (7) or the sliding mounting seat (8) through the plurality of reset elastic members (702); the outer side of each pressure limit plate (703) is evenly distributed and fixedly connected with a plurality of positioning rods (704).
Citation Information
Patent Citations
Electroplating environment ventilation system
CN212881687U