Air heater shell for steel pipe surface enamel coating processing

By designing the door lock mechanism of the locking plate, rotating shaft and locking groove on the hot air fan shell, combined with the control of the microcontroller, the time-consuming problem of the door maintenance of the traditional hot air fan shell is solved, and the rapid maintenance door operation is achieved, and the efficiency of the surface enameled processing of steel pipes is improved.

CN223050202UActive Publication Date: 2025-07-01JIYUAN TONGSHENG ENERGY SAVING & ENVIRONMENTAL PROTECTION EQUIPMENT CO LTD
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Patent Information

Application Number
CN202421778144.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-07-01
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

The opening and closing of the traditional hot air fan shell repair door is time-consuming, affecting the efficiency and smoothness of the surface enameled processing of steel pipes, especially when it is costly and inconvenient when it is frequently maintained.

Method used

A door lock mechanism including a locking plate, a rotating shaft, a locking block and a locking groove is designed, combined with microcontroller control, to quickly open and close the repair door, simplifying the cleaning, inspection and maintenance process.

Benefits of technology

It realizes efficient and fast maintenance process of hot air blower, improves the efficiency and production fluency of steel pipe surface crossing enameled processing, and reduces time cost.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a hot-air blower shell for steel pipe surface enamel coating processing. The hot-air blower shell comprises a hot-air blower shell body and a door lock mechanism. A maintenance door is hinged to the front side face of the air heater shell; the door lock mechanism comprises a locking plate, a rotating shaft, a locking block and a locking groove, the rotating shaft is rotationally connected to the right end of the front side face of the maintenance door, the rear end of the rotating shaft is fixedly connected with the locking plate, the locking plate is located in the air heater shell, and the locking block is fixedly connected to the right end of the inner wall of the front side of the air heater shell; according to the air heater shell for steel pipe surface enamel coating machining, when an air heater needs to be cleaned, checked, maintained and adjusted frequently, the maintenance door can be rapidly opened and closed, so that the whole process is more efficient and rapid, and the service life of the air heater shell is prolonged. And the good state of the hot-air blower and the enamel coating processing efficiency of the surface of the steel pipe can be kept.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel pipe processing equipment, in particular to a hot air blower housing for enamel coating processing on the surface of steel pipes. Background Technique

[0002] Enamel paint is usually a powdery material that needs to be heated before construction to make it into a liquid or semi-fluid state for easy and uniform coating on the surface of steel pipes. By generating hot air through a hot air blower, the paint can be heated to an appropriate temperature to ensure its fluidity and adhesion. However, the maintenance door is usually designed on the hot air blower housing, enabling operators to easily enter the interior for necessary cleaning, inspection, maintenance, and adjustment to ensure the normal operation and long-term reliability of the hot air blower;

[0003] Before any maintenance work on the traditional hot air blower housing for enamel coating processing on the surface of steel pipes, it is first necessary to ensure that the hot air blower has stopped running. Then, tools such as screwdrivers or wrenches are used to loosen the screws or fasteners on the maintenance door to open the door. After opening the maintenance door, the interior of the hot air blower can be entered for inspection, part replacement, or other maintenance work;

[0004] The traditional maintenance door of the hot air blower housing has the following problems: The process of loosening the screws or fasteners on the maintenance door using a screwdriver or wrench and entering and closing the maintenance door is relatively time-consuming. Especially when frequent entry for maintenance is required, these time costs may accumulate and may affect the smoothness and efficiency of enamel coating processing on the surface of steel pipes in a production environment. For this reason, we propose a hot air blower housing for enamel coating processing on the surface of steel pipes. Content of the Utility Model

[0005] The technical problem to be solved by the utility model is to overcome the existing defects and provide a hot air blower housing for enamel coating processing on the surface of steel pipes, which can quickly open and close the maintenance door when it is necessary to frequently clean, inspect, maintain, and adjust the hot air blower, making the whole process more efficient and fast, and can effectively solve the problems in the background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A hot air blower housing for enamel coating processing on the surface of steel pipes, including a hot air blower housing and a door lock mechanism;

[0007] Hot air blower housing: A maintenance door is hinged to its front side;

[0008] Door lock mechanism: It includes a locking plate, a rotating shaft, a locking block and a locking groove. The rotating shaft is rotatably connected to the right end of the front side of the maintenance door, and the rear end of the rotating shaft is fixedly connected with a locking plate. The locking plate is located inside the hot air blower housing. The locking block is fixedly connected to the right end of the inner wall of the front side of the hot air blower housing, and a locking groove is formed on the upper surface of the locking block. The locking groove is cooperatively installed with the locking plate, which can quickly open and close the maintenance door when it is necessary to frequently clean, inspect, repair and adjust the hot air blower, making the whole process more efficient and fast, and is beneficial to maintaining the good state of the hot air blower and the efficiency of the steel pipe surface enamel plating process.

[0009] Furthermore, it also includes a single-chip microcomputer, which is arranged at the front end of the upper surface of the hot air blower housing. The input end of the single-chip microcomputer is electrically connected to an external power supply, facilitating the control of the operation of each electrical appliance.

[0010] Furthermore, it also includes a mounting frame, which is fixedly connected between the upper and lower inner walls in the middle of the hot air blower housing. Electric heating wires are respectively arranged on the left and right sides of the mounting frame, and the input ends of the electric heating wires are electrically connected to the output end of the single-chip microcomputer to precisely control the temperature inside the hot air blower housing.

[0011] Furthermore, it also includes a blower, which is installed on the right side of the hot air blower housing through bolts. The air outlet of the hot air blower housing extends into the interior of the hot air blower housing, and the input end of the blower is electrically connected to the output end of the single-chip microcomputer to achieve the purpose of uniform coating on the surface of the steel pipe.

[0012] Furthermore, it also includes an air outlet pipe, which is fixedly connected to the air outlet at the left side of the hot air blower housing to guide and control the discharge direction of the hot air generated by the hot air blower.

[0013] Furthermore, the door lock mechanism also includes a spring, a fixed block, an arc-shaped sliding column and an arc-shaped sliding hole. The fixed block is fixedly connected to the right end of the rear side of the maintenance door. An arc-shaped sliding hole is formed inside the fixed block, and an arc-shaped sliding column is slidably connected to the inner wall of the arc-shaped sliding hole. The top end of the arc-shaped sliding column is fixedly connected to the lower surface of the locking plate, and a spring is fixedly connected between the lower surface of the locking plate and the right side surface of the fixed block. The spring is sleeved on the outer surface of the arc-shaped sliding column, which can easily clean, inspect, repair and adjust the inside of the hot air blower.

[0014] Furthermore, the door lock mechanism also includes a door handle, which is fixedly connected to the front end of the rotating shaft to drive the door lock mechanism.

[0015] Compared with the prior art, the beneficial effects of the present utility model are: The hot air blower housing for steel pipe surface enamel plating processing of the present utility model has the following advantages:

[0016] When cleaning, inspecting, repairing, and adjusting the hot air blower are required, rotate the door handle to open the maintenance door. The rotation of the door handle drives the movement of the rotating shaft and the locking plate, separating the locking plate from the locking groove. At the same time, the arc-shaped sliding column moves along the arc-shaped sliding hole and stretches the spring, thus opening the maintenance door. After the cleaning, inspection, repair, and adjustment work is completed, gently release the rotating door handle. At this time, the spring drives the locking plate to rebound into the locking groove to fix the maintenance door and ensure its firm closure, enabling the rapid opening and closing of the maintenance door when frequent cleaning, inspection, repair, and adjustment of the hot air blower are needed, making the whole process more efficient and fast, which is beneficial to maintaining the good condition of the hot air blower and the efficiency of the steel pipe surface enamel coating process. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic structural diagram of the present utility model;

[0018] Figure 2 is a schematic structural diagram of the right side sectional view of the present utility model;

[0019] Figure 3 is a schematic structural diagram of the enlarged view at A of the present utility model;

[0020] Figure 4 is a schematic structural diagram of the front side sectional view of the present utility model;

[0021] Figure 5 is a schematic structural diagram of the enlarged view at B of the present utility model.

[0022] In the figure: 1 hot air blower housing, 2 maintenance door, 3 door lock mechanism, 31 locking plate, 32 rotating shaft, 33 door handle, 34 locking block, 35 locking groove, 36 spring, 37 fixing block, 38 arc-shaped sliding column, 39 arc-shaped sliding hole, 4 blower, 5 single-chip microcomputer, 6 air outlet pipe, 7 mounting bracket, 8 electric heating wire. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0024] Please refer to Figures 1-5 , this embodiment provides a technical solution: A hot air blower housing for steel pipe surface enamel coating processing, including a hot air blower housing 1 and a door lock mechanism 3;

[0025] Hot air blower housing 1: A maintenance door 2 is hinged on its front side. It also includes a single-chip microcomputer 5 which is arranged at the front end of the upper surface of the hot air blower housing 1. The input end of the single-chip microcomputer 5 is electrically connected to an external power supply. It also includes a mounting bracket 7 which is fixedly connected between the upper and lower inner walls in the middle of the hot air blower housing 1. Electric heating wires 8 are respectively arranged on the left and right sides of the mounting bracket 7. The input end of the electric heating wire 8 is electrically connected to the output end of the single-chip microcomputer 5. It also includes a blower 4 which is installed on the right side of the hot air blower housing 1 by bolts. The air outlet of the hot air blower housing 1 extends to the inside of the hot air blower housing 1. The input end of the blower 4 is electrically connected to the output end of the single-chip microcomputer 5. It also includes an air outlet pipe 6 which is fixedly connected to the air outlet at the left side of the hot air blower housing 1. By controlling the operation of the electric heating wire 8 through the single-chip microcomputer 5, the electric heating wire 8 transfers heat to the inside of the hot air blower housing 1. Then, by regulating the operation of the blower 4 through the single-chip microcomputer 5, the blower 4 sucks in external air and blows the air onto the electric heating wire 8. In this way, the air flow heated by the electric heating wire 8 is gradually heated to reach the required temperature and is blown onto the enamel coating applied on the surface of the steel pipe through the air outlet pipe 6, thus achieving the purpose of uniformly coating the surface of the steel pipe;

[0026] Door lock mechanism 3: It includes a locking plate 31, a rotating shaft 32, a locking block 34 and a locking groove 35. The rotating shaft 32 is rotatably connected to the right end of the front side of the maintenance door 2. The rear end of the rotating shaft 32 is fixedly connected with a locking plate 31. The locking plate 31 is located inside the hot air blower housing 1. The locking block 34 is fixedly connected to the right end of the inner wall of the front side of the hot air blower housing 1. A locking groove 35 is formed on the upper surface of the locking block 34. The locking groove 35 is fitted and installed with the locking plate 31. The door lock mechanism 3 further includes a spring 36, a fixed block 37, an arc-shaped sliding column 38 and an arc-shaped sliding hole 39. The fixed block 37 is fixedly connected to the right end of the rear side of the maintenance door 2. An arc-shaped sliding hole 39 is formed inside the fixed block 37. The inner wall of the arc-shaped sliding hole 39 is slidably connected with an arc-shaped sliding column 38. The top end of the arc-shaped sliding column 38 is fixedly connected with the lower surface of the locking plate 31. A spring 36 is fixedly connected between the lower surface of the locking plate 31 and the right side surface of the fixed block 37. The spring 36 is sleeved on the outer surface of the arc-shaped sliding column 38. The door lock mechanism 3 further includes a door handle 33. The door handle 33 is fixedly connected to the front end of the rotating shaft 32. When it is necessary to clean, inspect, repair and adjust the hot air blower after long-term use, rotate the door handle 33. The door handle 33 will drive the rotating shaft 32 to rotate. The rotation of the rotating shaft 32 drives the locking plate 31 to rotate. The rotation of the locking plate 31 will separate from the locking groove 35. At the same time, the arc-shaped sliding column 38 moves along the arc-shaped sliding hole 39 and stretches the spring 36. This process enables the maintenance door 2 to be freely opened, facilitating cleaning, inspection, repair and adjustment operations. In the state where the maintenance door is opened, it is possible to enter the interior of the hot air blower to perform the required cleaning, inspection, repair and adjustment work. When the cleaning, inspection, repair and adjustment work is completed, release the rotated door handle 33. Under the action of the spring 36, the locking plate 31 will rebound back into the locking groove 35, fixing the maintenance door 2 and ensuring that the maintenance door 2 is securely closed to restore the normal operating state of the hot air blower.

[0027] The working principle of a hot air blower housing for steel pipe surface enamel coating processing provided by the present utility model is as follows: First, the microcontroller 5 controls the operation of the electric heating wire 8, and the electric heating wire 8 transfers heat to the inside of the hot air blower housing 1. Then, the microcontroller 5 regulates the operation of the blower 4. The blower 4 sucks in external air and blows the air towards the electric heating wire 8. In this way, the air flow heated by the electric heating wire 8 is gradually heated and reaches the required temperature, and is blown onto the enamel coating applied to the surface of the steel pipe through the air outlet pipe 6, thereby achieving the purpose of uniformly coating the surface of the steel pipe. When cleaning, inspecting, repairing, and adjusting are required after long-term use of the hot air blower, rotate the door handle 33. The door handle 33 will drive the rotation shaft 32 to rotate. The rotation of the rotation shaft 32 drives the locking plate 31 to rotate. The rotation of the locking plate 31 will separate from the locking groove 35. At the same time, the arc-shaped sliding column 38 moves along the arc-shaped sliding hole 39 and stretches the spring 36. This process enables the maintenance door 2 to be freely opened, facilitating cleaning, inspection, repair, and adjustment operations. In the state where the maintenance door is opened, it is possible to enter the interior of the hot air blower to perform the required cleaning, inspection, repair, and adjustment work. When the cleaning, inspection, repair, and adjustment work is completed, release the rotated door handle 33. Under the action of the spring 36, the locking plate 31 will rebound back into the locking groove 35, fixing the maintenance door 2 and ensuring that the maintenance door 2 is securely closed to restore the normal operating state of the hot air blower.

[0028] It should be noted that the specific model of the microcontroller 5 disclosed in the above embodiments is S7-200, and the blower 4 is preferably selected as CX-75A. The electric heating wire 8 can be selected as Ocr21al6nb. The microcontroller 5 controls the blower 4 and the electric heating wire 8 to work using common methods in the prior art.

[0029] The above are only embodiments of the present utility model, and do not limit the patent scope of the present utility model accordingly. Any equivalent structural or equivalent process transformation made by using the content of the specification and drawings of the present utility model, or directly or indirectly applied in other related technical fields, shall be similarly included in the patent protection scope of the present utility model.

Claims

1. A hot air blower housing for steel pipe surface enamel processing, characterized in that: It comprises a hot air blower housing (1) and a door lock mechanism (3); The hot air blower housing (1) has a maintenance door (2) hinged on its front side; The door lock mechanism (3) comprises a locking plate (31), a rotating shaft (32), a locking block (34) and a locking groove (35), wherein the rotating shaft (32) is rotatably connected to the right end of the front side surface of the maintenance door (2), the rear end of the rotating shaft (32) is fixedly connected to the locking plate (31), the locking plate (31) is located inside the hot air blower housing (1), the locking block (34) is fixedly connected to the right end of the front inner wall of the hot air blower housing (1), the upper surface of the locking block (34) is provided with a locking groove (35), and the locking groove (35) is installed in coordination with the locking plate (31).

2. The hot air blower housing for steel pipe surface enameling according to claim 1, characterized in that: It also comprises a single chip computer (5), which is arranged at the front end of the upper surface of the hot air blower housing (1), and the input end of the single chip computer (5) is electrically connected to an external power supply.

3. The hot air blower housing for steel pipe surface enamel processing according to claim 2, characterized in that: It also includes a mounting frame (7), the mounting frame (7) being fixedly connected between the upper and lower inner walls of the middle part of the hot air blower housing (1), and electric heating wires (8) are respectively provided on the left and right sides of the mounting frame (7), and the input end of the electric heating wire (8) is electrically connected to the output end of the single chip computer (5).

4. The hot air blower housing for steel pipe surface enamel processing according to claim 2, characterized in that: It also includes a blower (4), which is mounted on the right side of the hot air blower housing (1) by means of bolts, the air outlet of the hot air blower housing (1) extends to the interior of the hot air blower housing (1), and the input end of the blower (4) is electrically connected to the output end of the single-chip computer (5).

5. The hot air blower housing for steel pipe surface enameling according to claim 1, characterized in that: It also comprises an air outlet pipe (6), wherein the air outlet pipe (6) is fixedly connected to the air outlet on the left side of the hot air blower housing (1).

6. The hot air blower housing for steel pipe surface enameling according to claim 1, characterized in that: The door lock mechanism (3) also includes a spring (36), a fixed block (37), an arc-shaped slide column (38) and an arc-shaped slide hole (39). The fixed block (37) is fixedly connected to the right end of the rear side surface of the maintenance door (2). An arc-shaped slide hole (39) is provided inside the fixed block (37). The inner wall of the arc-shaped slide hole (39) is slidably connected to the arc-shaped slide column (38). The top end of the arc-shaped slide column (38) is fixedly connected to the lower surface of the locking plate (31). A spring (36) is fixedly connected between the lower surface of the locking plate (31) and the right side surface of the fixed block (37). The spring (36) is sleeved on the outer surface of the arc-shaped slide column (38).

7. The hot air blower housing for steel pipe surface enameling according to claim 1, characterized in that: The door lock mechanism (3) also includes a door handle (33), and the door handle (33) is fixedly connected to the front end of the rotating shaft (32).