Pipe joint thickness detection device

By designing a pipe joint thickness detection device, the clamps rotate around the axis of the pipe joint, the problems of large errors and low efficiency of steel pipe inspection in the prior art are solved, and efficient and accurate detection effects are achieved.

CN223050586UActive Publication Date: 2025-07-01ROAD & BRIDGE INT CO LTD +1
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Patent Information

Application Number
CN202421484249.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-07-01
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

The prior art has problems of large human error, low efficiency and small coverage when detecting the thickness of steel pipes. Especially in civil engineering construction, the corrosion and deformation of steel pipes lead to difficulty in detection, and the existing methods cannot efficiently and accurately judge the dimensional compliance of steel pipes.

Method used

A pipe joint thickness detection device is designed, including a main frame and two clamping parts. The clamping gap of the clamping part is the same as the wall thickness of the pipe joint. The main frame drives the clamping part to rotate about the axis of the pipe joint. If it cannot rotate during detection, it means it does not pass. If it can rotate for one round, it will pass, so as to simplify operation without assembly and disassembly.

Benefits of technology

It improves the accuracy and efficiency of inspection, reduces the amount of manual labor, can operate large-scale inspections in one person, adapt to steel pipes of different thicknesses and pipe diameters, and reduces detection resistance and cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pipe joint thickness detection device, which relates to the technical field of pipe joint thickness detection and comprises a main frame and two clamping pieces. The end parts of the main frame are respectively provided with a clamping piece; the clamping piece is provided with a clamping gap which is the same as the wall thickness of the to-be-detected pipe joint; after the to-be-tested pipe joint is inserted into each clamping gap, the main frame can drive each clamping piece to rotate around the axis of the to-be-tested pipe joint. The detection operation is simple and convenient, assembly and disassembly are not needed, and the detection accuracy is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipe joint thickness detection, in particular to a pipe joint thickness detection device. Background Art

[0002] In the field of temporary steel structure construction in civil engineering, a large number of steel pipes are usually used to erect steel pipe support frames to meet various needs at the construction site. Since such supports are used in many scenarios and have a large demand, they are usually installed and disassembled back and forth by knocking in violation of the regulations, resulting in a large number of cases of rust and deformation.

[0003] After the steel pipe rusts, its external surface area and volume will increase. After the steel pipe is deformed, its structure will exceed the external design limit. Both of these situations will cause the external dimensions of the steel pipe to deviate or change from the original design. After the change, whether the steel pipe can be inserted into the designed holes and cavities becomes the main problem to be faced. For inspecting whether the thickness of the steel pipe and the inner and outer diameter dimensions meet the design requirements, the current construction methods are as follows:

[0004] ① Visual inspection by workers, and those with severe deformation or rust are directly removed;

[0005] ② Use a vernier caliper to measure the inner and outer diameters of the steel pipe and measure the wall thickness of the steel pipe, and select a qualified number of points for inspection;

[0006] ③ Select a part of a batch of steel pipes for trial assembly. If the trial assembly is qualified, the whole batch is qualified; if the trial assembly is unqualified, the whole batch is unqualified.

[0007] Problems existing:

[0008] ① Visual inspection by the human eye has a large human factor and it is difficult to judge small errors; moreover, what needs to be observed are the inner diameter, outer diameter and thickness of the steel pipe, and it is basically impossible to distinguish details;

[0009] ② When using a vernier caliper for detection, only part of the steel pipes in a batch can be selected, and several points are selected on these steel pipes for measurement. The number of detections is small, the efficiency is low, and there are also factors such as human errors;

[0010] ③ When using the method of sampling inspection and trial assembly, the coverage is small, only a small part of the sampling can be covered, and it is necessary to continuously assemble and disassemble, wasting manpower, with low efficiency, and prone to danger. Content of the Utility Model

[0011] The purpose of the utility model is to provide a pipe joint thickness detection device to solve the problems existing in the above-mentioned prior art, with simple and convenient detection operation, no need for assembly and disassembly, and improved detection accuracy.

[0012] To achieve the above object, the present utility model provides the following solutions:

[0013] The present utility model provides a pipe joint thickness detection device, including a main frame and two clamping members; one of the clamping members is respectively arranged at each end of the main frame; the clamping member has a clamping gap, and the clamping gap is the same as the wall thickness of the pipe joint to be measured; after the pipe joint to be measured is inserted into each clamping gap, the main frame can drive each clamping member to rotate around the axis of the pipe joint to be measured.

[0014] Preferably, the clamping member includes a base body, a first abutting member and a second abutting member. The first abutting member is arranged at one end of the base body, and the second abutting member is arranged at the other end of the base body; the base body is fixedly connected to the end of the main frame; the axes of the first abutting member and the second abutting member are parallel, and both can be parallel to the axis of the pipe joint to be measured; a clamping gap is formed between the first abutting member and the second abutting member; and the length of the clamping gap is the same as the insertion length of the pipe joint to be measured.

[0015] Preferably, the base body includes a fixed body and a first telescopic rod. The first telescopic rod can telescopically move relative to the fixed body along a first direction and can lock the position after moving relative to the fixed body; the first abutting member is fixedly connected to the fixed body, and the second abutting member is fixedly connected to the telescopic rod; when the first telescopic rod moves along the first direction, the second abutting member can approach or move away from the first abutting member.

[0016] Preferably, the first abutting member includes a cylindrical rod, a roller and a plugging bottom support; one end of the cylindrical rod is fixedly connected to the end of the base body; the roller is rotatably sleeved on the cylindrical rod, and the plugging bottom support is fixedly arranged at the end of the cylindrical rod away from the base body, and the plugging bottom support can limit the roller from disengaging from the end of the cylindrical rod away from the base body.

[0017] Preferably, the structures of the first abutting member and the second abutting member are the same.

[0018] Preferably, both ends of the main frame have second telescopic rods that can be telescoped, and each clamping member is respectively arranged on the corresponding second telescopic rod.

[0019] Preferably, a handle is fixedly arranged on the main frame.

[0020] Preferably, the main frame has a through channel, and a rotating gear is rotatably arranged in the middle of the channel; each of the second telescopic rods is slidably arranged in the channel, and a rack is arranged on the part of each second telescopic rod located in the channel, and the rack is meshed with the rotating gear for transmission; an adjusting knob is arranged on the main frame, the adjusting knob is fixedly connected with the rotating gear, the adjusting knob is used to drive the rotating gear to rotate, and a limiting member is arranged on the main frame, and the limiting member is used to limit the rotation of the adjusting knob.

[0021] Preferably, the first telescopic rod is provided with scale lines and scale values along its telescopic direction.

[0022] Preferably, the second telescopic rod is provided with scale lines and scale values along its telescopic direction.

[0023] The utility model has achieved the following technical effects compared with the prior art:

[0024] The pipe joint thickness detection device provided by the utility model respectively sets a clamping member at both ends of the main frame. Each clamping member has a clamping gap with the same wall thickness as the pipe joint to be detected. The thickness dimension is fixed by the set clamping gap. When detecting the thickness of the pipe joint to be detected, the end of the pipe joint to be detected can be inserted into the two clamping gaps, and the main frame drives each clamping member to rotate around the axis of the pipe joint to be detected. Based on the deformation or rust thickening at the detection position of the pipe joint to be detected, the main frame and each clamping member cannot pass through here. Therefore, when it cannot continue to rotate, it means that the detection result of the pipe joint to be detected fails. If it can rotate smoothly for one week, it means that the detection result of the pipe joint to be detected passes; and setting two clamping members can reduce the rotation angle and improve the detection efficiency; the whole detection operation is simple and convenient, without the need to assemble and disassemble the pipe joint to be detected, reducing the manual labor amount and improving the efficiency. One person can operate to complete the detection work of a large number of pipe joints to be detected. When necessary, full coverage detection can be easily achieved, effectively improving the detection accuracy.

[0025] Furthermore, the clamping gap is formed by the first abutting member and the second abutting member, and its structure is simple and convenient for processing and manufacturing; and the length of the clamping gap is the same as the insertion length of the pipe joint to be detected, and it can fully detect the internal and external dimensions of the inserted part of the pipe joint to be detected, improving the detection efficiency.

[0026] Furthermore, the telescopic movement of the first telescopic rod relative to the fixed body can adjust the size of the clamping gap, so as to adapt to the detection of pipe joints to be detected with different thicknesses.

[0027] Furthermore, the first abutting member adopts a combination of a cylindrical rod, a roller and a sealing bottom support. The roller is in rolling contact with the side wall of the pipe joint to be detected, reducing friction, extending the service life, and reducing the rotation resistance during detection.

[0028] Furthermore, the first abutting member and the second abutting member have the same structure, which can ensure small rotational resistance during detection, and the same structure for the two parts can achieve the universality of parts, reducing the manufacturing and maintenance costs.

[0029] Furthermore, two second telescopic rods are adopted at both ends of the main frame, which can be used for detecting pipe joints with different pipe diameters to expand the scope of application.

[0030] Furthermore, the handle provided on the main frame can facilitate the operator to hold and rotate, improving the rotational detection efficiency.

[0031] Furthermore, by the cooperation of the rotating gear and the racks on the two second telescopic rods, the synchronous telescopic driving of the two second telescopic rods is realized. The adjusting knob provided on the main frame facilitates the operator to hold and rotate and drive the rotating gear to rotate, and the provided limiting member facilitates the rotational locking of the adjusting knob (i.e., the rotating gear), so as to maintain the stability of the dimension to be detected.

[0032] Furthermore, the scale lines and scale values provided on the first telescopic rod can facilitate and clearly know the size of the clamping gap.

[0033] Furthermore, the scale lines and scale values provided on the second telescopic rod can facilitate and clearly know the size of the pipe diameter of the pipe joint to be detected applicable. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0035] Figure 1 It is a schematic diagram of the overall structure of the pipe joint thickness detection device provided by the present invention;

[0036] Figure 2 It is a schematic diagram of the structure of the main frame in the pipe joint thickness detection device provided by the present invention;

[0037] Figure 3 It is a schematic diagram of the internal structure of the main frame in the pipe joint thickness detection device provided by the present invention;

[0038] Figure 4 It is a schematic diagram of the structure of the clamping member in the pipe joint thickness detection device provided by the present invention;

[0039] Figure 5Schematic diagram of the use of the pipe joint thickness detection device provided by the present utility model on a pipe joint to be measured.

[0040] In the figure:

[0041] 100 - Pipe joint thickness detection device;

[0042] 10 - Main frame; 11 - Second telescopic rod; 12 - Handle; 13 - Channel; 14 - Rotating gear; 15 - Rack; 16 - Limiting plate; 17 - Adjusting knob;

[0043] 20 - Clamping member; 21 - Base body; 211 - Fixed body; 212 - First telescopic rod; 22 - First abutting member; 221 - Cylindrical rod; 222 - Roller; 223 - Sealing bottom support; 23 - Second abutting member; 24 - Clamping gap. Specific implementation mode

[0044] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0045] The purpose of the present utility model is to provide a pipe joint thickness detection device to solve the problems existing in the prior art. The detection operation is simple and convenient, without assembly and disassembly, and the detection accuracy is improved.

[0046] In order to make the above objects, features, and advantages of the present utility model more obvious and understandable, the present utility model will be further described in detail below in conjunction with the accompanying drawings and specific implementation modes.

[0047] Embodiment 1

[0048] This embodiment provides a pipe joint thickness detection device 100, which is mainly but not limited to the detection of the pipe joint thickness of steel pipes in the temporary steel structure construction of civil engineering. For example, Figures 1 to 5 As shown, it includes a main frame 10 and two clamping members 20; a clamping member 20 is respectively arranged at the end of the main frame 10; the clamping member 20 has a clamping gap 24, and the clamping gap 24 is the same as the wall thickness of the pipe joint to be measured; after the pipe joint to be measured is inserted into each clamping gap 24, the main frame 10 can drive each clamping member 20 to rotate around the axis of the pipe joint to be measured.

[0049] By respectively arranging a clamping member 20 at both ends of the main frame 10, each clamping member 20 has a clamping gap 24 with the same wall thickness as that of the pipe joint to be measured. The thickness dimension is fixed by the arranged clamping gap 24. When detecting the thickness of the pipe joint to be measured, the end of the pipe joint to be measured can be inserted into the two clamping gaps 24, and the main frame 10 drives each clamping member 20 to rotate around the axis of the pipe joint to be measured. Based on the deformation or rust thickening at the detection position of the pipe joint to be measured, the main frame 10 and each clamping member 20 cannot pass through here. Therefore, when it cannot continue to rotate, it means that the detection result of the pipe joint to be measured fails. If it can rotate smoothly for one week, it means that the detection result of the pipe joint to be measured passes; and by arranging two clamping members 20, the rotation angle can be reduced and the detection efficiency can be improved; the whole detection operation is simple and convenient, without the need to assemble and disassemble the pipe joint to be measured, reducing the manual labor amount and improving the efficiency. One person can operate to complete the detection work of a large number of pipe joints to be measured. When necessary, full coverage detection can be easily achieved, effectively improving the detection accuracy.

[0050] Among them, the description of the setting of the main frame 10 is as follows:

[0051] In an alternative solution of this embodiment, preferably, as Figures 1 to 3 shown, both ends of the main frame 10 have second telescopic rods 11 that can be telescoped, and each clamping member 20 is respectively arranged on the corresponding second telescopic rod 11. By using two second telescopic rods 11 at both ends of the main frame 10, it can be used to detect pipe joints to be measured with different pipe diameters, expanding the scope of application.

[0052] Specifically, in addition to the following structure, the two ends of the main frame 10 can also be any existing device with the same function to achieve synchronous telescoping.

[0053] In an alternative solution of this embodiment, preferably, as Figure 3 shown, the main frame 10 has a through channel 13, and a rotating gear 14 is rotatably arranged in the middle of the channel 13; each second telescopic rod 11 is slidably arranged in the channel 13, and a rack 15 is arranged on the part of each second telescopic rod 11 located in the channel 13, and the rack 15 is meshed with the rotating gear 14 for transmission; an adjusting knob 17 is arranged on the main frame 10, and the adjusting knob 17 is fixedly connected with the rotating gear 14. The adjusting knob 17 is used to drive the rotating gear 14 to rotate self - rotatably, and a limiting member is arranged on the main frame 10 to limit the rotation of the adjusting knob 17. Through the cooperation of the rotating gear 14 and the racks 15 on the two second telescopic rods 11, synchronous telescoping drive of the two second telescopic rods 11 is realized. The adjusting knob 17 arranged on the main frame 10 is convenient for the operator to hold and rotate to drive the rotating gear 14 to rotate, and the arranged limiting member is convenient for locking the rotation of the adjusting knob 17 (i.e., the rotating gear 14), thereby maintaining the stability of its dimension to be detected.

[0054] Specifically, the limiting member is any existing structure capable of restricting the adjustment knob 17. For example, a plurality of limiting grooves are provided on the circumferential side wall of the adjustment knob 17. One end of the limiting member is rotatably provided on the main frame 10. When it is necessary to limit the rotation of the adjustment knob 17 by the limiting member, the other end of the limiting member is rotated and snapped into the corresponding limiting groove to achieve the restriction of its circumferential rotation.

[0055] Specifically, a limiting plate 16 is fixedly provided at one end of the second telescopic rod 11 located in the channel 13. The limiting plate 16 is used to prevent the rack 15 on the second telescopic rod 11 from disengaging from the rotating gear 14.

[0056] In an alternative embodiment of the present embodiment, preferably, as Figure 1 shown, a handle 12 is fixedly provided on the main frame 10. The handle 12 provided on the main frame 10 can facilitate the operator to hold and rotate, improving the rotation detection efficiency.

[0057] Among them, the description of the setting of the clamping member 20 is as follows:

[0058] In an alternative embodiment of the present embodiment, preferably, as Figure 1 and Figure 4 shown, the clamping member 20 includes a base body 21, a first abutting member 22 and a second abutting member 23. The first abutting member 22 is provided at one end of the base body 21, and the second abutting member 23 is provided at the other end of the base body 21; the base body 21 is fixedly connected to the end of the main frame 10; the axes of the first abutting member 22 and the second abutting member 23 are parallel, and both can be parallel to the axis of the pipe joint to be measured; a clamping gap 24 is formed between the first abutting member 22 and the second abutting member 23; and the length of the clamping gap 24 is the same as the insertion length of the pipe joint to be measured. By forming the clamping gap 24 with the first abutting member 22 and the second abutting member 23, the structure is simple and convenient for processing and manufacturing; and the length of the clamping gap 24 is the same as the insertion length of the pipe joint to be measured, which can fully detect the internal and external dimensions of the inserted part of the pipe joint to be measured, improving the detection efficiency.

[0059] In an alternative embodiment of the present embodiment, preferably, as Figure 1 and Figure 4 shown, the base body 21 includes a fixed body 211 and a first telescopic rod 212. The first telescopic rod 212 can telescopically move relative to the fixed body 211 along the first direction and can lock the position after moving relative to the fixed body 211; the first abutting member 22 is fixedly connected to the fixed body 211, and the second abutting member 23 is fixedly connected to the telescopic rod; when the first telescopic rod 212 moves along the first direction, the second abutting member 23 can approach or move away from the first abutting member 22. The telescopic movement of the first telescopic rod 212 relative to the fixed body 211 can adjust the size of the clamping gap 24, so as to adapt to the detection of pipe joints to be measured with different thicknesses.

[0060] Specifically, the base body 21 is any existing device capable of realizing telescoping, such as an electric telescopic cylinder, etc., and its size, model, etc. can be selected according to actual needs.

[0061] In an alternative solution of this embodiment, preferably, as Figure 1 shown, the structures of the first abutting member 22 and the second abutting member 23 are the same. The same structures of the first abutting member 22 and the second abutting member 23 can ensure small rotational resistance during detection, and the same structures for the two parts can realize the universality of parts, reducing the manufacturing and maintenance costs.

[0062] In an alternative solution of this embodiment, preferably, as Figure 4 shown, the first abutting member 22 includes a cylindrical rod 221, a roller 222, and a plugging base 223; one end of the cylindrical rod 221 is fixedly connected to the end of the base body 21; the roller 222 is rotatably sleeved on the cylindrical rod 221, and the plugging base 223 is fixedly arranged at the end of the cylindrical rod 221 away from the base body 21, and the plugging base 223 can prevent the roller 222 from disengaging from the end of the cylindrical rod 221 away from the base body 21. The first abutting member 22 adopts a combination of the cylindrical rod 221, the roller 222, and the plugging base 223, and realizes rolling contact with the side wall of the pipe joint to be measured through the roller 222, reducing friction, extending the service life, and reducing the rotational resistance during detection.

[0063] Among them, regarding other relevant settings:

[0064] In an alternative solution of this embodiment, preferably, the first telescopic rod 212 is provided with scale lines and scale values along its telescopic direction. The scale lines and scale values provided on the first telescopic rod 212 can conveniently and clearly know the size of the clamping gap 24. Specifically, the scale values can be set as the size values of the clamping gap 24 formed between the two rollers 222.

[0065] In an alternative solution of this embodiment, preferably, the second telescopic rod 11 is provided with scale lines and scale values along its telescopic direction. The scale lines and scale values provided on the second telescopic rod 11 can conveniently and clearly know the size of the pipe diameter of the pipe joint to be measured that is applicable. Specifically, the scale values can be set as the distance values between the outer ends of the two outer rollers 222 or between the inner sides of the two innermost rollers 222 (i.e., the outer diameter or inner diameter of the applicable pipe joint to be measured).

[0066] Specifically, the clamping member 20 is detachable relative to the main frame 10, thereby reducing the occupied space and being convenient to carry.

[0067] In the present utility model, specific examples are used to elaborate on the principle and implementation manner of the present utility model. The description of the above embodiments is only used to help understand the method and its core idea of the present utility model; at the same time, for those of ordinary skill in the art, according to the idea of the present utility model, there will be changes in the specific implementation manner and application scope. In summary, the content of this specification should not be construed as a limitation on the present utility model.

Claims

1. A pipe joint thickness detection device, characterized in that: It includes a main frame and two clamping parts; One of the clamping members is respectively provided at each end of the main frame; The clamping member has a clamping gap, and the clamping gap is the same as the wall thickness of the pipe joint to be tested; After the pipe joint to be tested is inserted into each of the clamping gaps, the main frame can drive each of the clamping members to rotate around the axis of the pipe joint to be tested.

2. The pipe joint thickness detection device according to claim 1, characterized in that: The clamping member includes a base, a first abutment member and a second abutment member, wherein the first abutment member is arranged at one end of the base, and the second abutment member is arranged at the other end of the base; the base is fixedly connected to the end of the main frame; The axes of the first abutting member and the second abutting member are parallel, and both can be parallel to the axis of the pipe joint to be tested; The clamping gap is formed between the first abutting member and the second abutting member; and the length of the clamping gap is the same as the plug-in length of the pipe joint to be tested.

3. The pipe joint thickness detection device according to claim 2, characterized in that: The base comprises a fixed body and a first telescopic rod, wherein the first telescopic rod can be telescoped along a first direction relative to the fixed body and can be locked relative to the fixed body at a position after being moved; The first abutment member is fixedly connected to the fixed body, and the second abutment member is fixedly connected to the telescopic rod; when the first telescopic rod moves along the first direction, the second abutment member can approach or move away from the first abutment member.

4. The pipe joint thickness detection device according to claim 2, characterized in that: The first abutment member includes a columnar rod, a roller and a blocking base; One end of the cylindrical rod is fixedly connected to the end of the base; The roller is rotatably sleeved on the cylindrical rod, the blocking base is fixedly arranged on one end of the cylindrical rod away from the base, and the blocking base can limit the roller from escaping from the end of the cylindrical rod away from the base.

5. The pipe joint thickness detection device according to claim 4, characterized in that: The first abutting member and the second abutting member have the same structure.

6. The pipe joint thickness detection device according to claim 1, characterized in that: Both ends of the main frame are provided with a second telescopic rod that can be telescoped, and each of the clamping members is respectively arranged on the corresponding second telescopic rod.

7. The pipe joint thickness detection device according to claim 1, characterized in that: A handle is fixedly arranged on the main frame.

8. The pipe joint thickness detection device according to claim 6, characterized in that: The main frame has a through passage, and a rotating gear is rotatably arranged in the middle of the passage; Each of the second telescopic rods is slidably disposed in the channel, and a rack is disposed at a portion of the second telescopic rod located in the channel, and the rack is meshed with the rotating gear for transmission; The main frame is provided with an adjusting knob, the adjusting knob is fixedly connected to the rotating gear, the adjusting knob is used to drive the rotating gear to rotate, and the main frame is provided with a limiting member, the limiting member is used to limit the rotation of the adjusting knob.

9. The pipe joint thickness detection device according to claim 3, characterized in that: The first telescopic rod is provided with scale lines and scale values ​​along its telescopic direction.

10. The pipe joint thickness detection device according to claim 6, characterized in that: The second telescopic rod is provided with scale lines and scale values ​​along the telescopic direction thereof.