Multi-station mobile phone middle frame ultrasonic flaw detection mechanism

By designing a multi-station mobile phone midframe ultrasonic flaw detection mechanism, using flaw detection grooves and rotatable fixed plates, the inefficient flaw detection problem of mobile phone midframe detection in the existing technology is solved, and an automated and efficient flaw detection process is realized.

CN223051255UActive Publication Date: 2025-07-01南通辰同智能科技有限公司
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Patent Information

Application Number
CN202421792128.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-27
Publication Date
2025-07-01
Estimated Expiration
2034-07-27

AI Technical Summary

Technical Problem

The existing mobile phone midframe flaw detection methods are inefficient, especially the handheld ultrasonic flaw detector artificial contact operation, and the magnetic suspension in magnetic powder flaw detection is difficult to clean and affect the accuracy.

Method used

A multi-station mobile phone mid-frame ultrasonic flaw detection mechanism is designed, including a flaw detection groove with liquid and a rotatable fixed plate. The upper and lower surfaces of the fixed plate are evenly distributed and placed in the stations. Combined with the X and Y axis movement and Z axis rotation probes, automatic flaw detection is achieved.

Benefits of technology

It realizes automatic flaw detection in the frame in the mobile phone, improves flaw detection efficiency, ensures flaw detection accuracy and maintains continuous flaw detection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multi-station mobile phone middle frame ultrasonic flaw detection mechanism which structurally comprises a flaw detection groove containing liquid and further structurally comprises a probe, a rotatable fixing plate is arranged on the flaw detection groove, a plurality of placing stations for placing mobile phone middle frames are evenly distributed on the upper surface and the lower surface of the fixing plate, and when the fixing plate is located at the horizontal position, the probe is arranged on the placing stations. The placement station on the upper surface of the fixing plate or the placement station on the lower surface of the fixing plate is immersed in liquid in the flaw detection groove, the flaw detection groove is provided with an adjusting piece, and the adjusting piece drives the probe to move in the X-axis and the Y-axis and rotate with the Z-axis as the center line, so that the probe automatically detects flaws of the mobile phone middle frame in the flaw detection groove; according to the utility model, the automatic flaw detection of the mobile phone middle frame is realized, and the flaw detection efficiency of the mobile phone middle frame is also improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of flaw detection of mobile phone frames. More specifically, the utility model relates to an ultrasonic flaw detection mechanism for multi-station mobile phone middle frames. Background Art

[0002] Flaw detection of mobile phone middle frames usually refers to non-destructive testing of mobile phone casings to ensure the integrity and safety of their welded parts. Common mobile phone frame flaw detection methods include magnetic particle flaw detection and ultrasonic flaw detection. Magnetic particle flaw detection is a commonly used non-destructive testing method that utilizes the magnetic properties of ferromagnetic materials under the action of a magnetic field for detection. Defects inside or on the surface can be inspected through magnetic particle flaw detection. This method can detect surface cracks, inclusions, pores, etc. However, during the flaw detection process, it is difficult to clean the magnetic suspension liquid, which affects the accuracy of flaw detection. Ultrasonic flaw detection, on the other hand, utilizes the propagation and reflection characteristics of ultrasonic waves in materials to detect material defects. However, in the prior art, the general method is a handheld flaw detector, and manual contact is used to detect the mobile phone middle frame, resulting in low efficiency. Content of the Utility Model

[0003] In order to overcome the above-mentioned defects of the prior art, an embodiment of the utility model provides an ultrasonic flaw detection mechanism for multi-station mobile phone middle frames.

[0004] To achieve the above object, the utility model provides an ultrasonic flaw detection mechanism for multi-station mobile phone middle frames, the structure of which includes a flaw detection tank with liquid. The innovation lies in that: the structure also includes a probe. A rotatable fixing plate is provided on the flaw detection tank. A plurality of placement stations for placing mobile phone middle frames are evenly distributed on the upper surface and the lower surface of the fixing plate. When the fixing plate is in a horizontal position, the placement stations on the upper surface of the fixing plate or the placement stations on the lower surface of the fixing plate are immersed in the liquid inside the flaw detection tank. The flaw detection tank is provided with an adjusting member, and the adjusting member drives the probe to move in the X and Y axes and rotate around the Z axis as the center line, so that the probe automatically performs flaw detection on the mobile phone middle frames inside the flaw detection tank.

[0005] Further, symmetric side plates are provided at both ends of the flaw detection tank, and the fixing plate is rotatably arranged between the two side plates. A stepping motor for driving the fixing plate to rotate is provided on one of the side plates.

[0006] Further, two mutually parallel clamping plates are provided on the placement station. The clamping plates are vertically fixed on the fixing plate. A fixed clamping jaw is fixed at one end of the clamping plate, and an elastically movable elastic clamping jaw is provided at the other end of the clamping plate. The movement direction of the elastic clamping jaw is close to or away from the fixed clamping jaw.

[0007] Further, an installation groove is provided at the bottom of one end of the above-mentioned clamping plate. A rotating shaft is fixed inside the installation groove. A torsion spring is sleeved on the rotating shaft. A connecting block extending inside the installation groove is provided at the bottom of the elastic clamping jaw. The connecting block is rotatably arranged on the rotating shaft and connected to the torsion spring.

[0008] Further, two protruding supporting protrusions are provided on the top of the above-mentioned clamping plate.

[0009] Further, the above-mentioned adjusting member includes a horizontal fixed seat provided on the side of the flaw detection groove and a rotary driving member. The horizontal fixed seat is provided with a horizontal sliding rail extending along the X-axis direction. A horizontally slidable slider is provided on the horizontal sliding rail. The horizontal fixed seat is provided with a horizontal driving member for driving the horizontal slider to move. A supporting seat is provided on the horizontal slider. The supporting seat is provided with an extension plate extending above the flaw detection groove. A longitudinal sliding rail is provided on the extension plate. A longitudinally slidable slider is provided on the longitudinal sliding rail. The extension plate is provided with a longitudinal driving member for driving the longitudinal slider to move. A base is provided on the longitudinal slider. The base is provided with a vertical plate extending vertically downward into the flaw detection groove. A horizontal plate with an extension direction facing the fixing plate is provided at the bottom of the vertical plate. The probe is rotatably arranged at the end of the horizontal plate. The rotary driving member is used to drive the probe to rotate.

[0010] Further, both the above-mentioned horizontal driving member and the longitudinal driving member use a rotary motor as the power source, a lead screw as the transmission mechanism, and drive the horizontal slider or the longitudinal slider to move through screw transmission.

[0011] Further, the above-mentioned rotary driving member includes a rotary motor and a driven wheel provided on the probe. A rotatable driving wheel is provided at the connection between the vertical plate and the horizontal plate. A rotating rod is provided at the output end of the rotary motor. The rotating rod is rotatably arranged inside the vertical plate and fixed at the center position of the driving wheel. A conveyor belt is connected between the driven wheel and the driving wheel.

[0012] The technical effects and advantages of the present utility model: The present utility model adjusts the position of the probe through the adjusting member to realize the automatic flaw detection of the mobile phone middle frame inside the flaw detection groove. The whole process realizes the automatic flaw detection of the mobile phone middle frame. At the same time, during the automatic flaw detection process, the mobile phone middle frames to be flaw detected subsequently are continuously placed on the placement station on the upper surface of the fixing plate, which is convenient for continuously flaw detecting the mobile phone middle frames subsequently and improves the flaw detection efficiency of the mobile phone middle frames. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 Isometric view of the present utility model.

[0014] Figure 2 Stereo structure diagram of the adjusting member of the present utility model.

[0015] Figure 3 Stereo structure diagram of the clamping plate of the present utility model. DETAILED DESCRIPTION OF THE INVENTION

[0016] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.

[0017] As Figures 1 to 3 A specific implementation manner of the present utility model, its structure includes a flaw detection tank 1 with liquid, and its structure also includes a probe 11. A rotatable fixing plate 12 is provided on the flaw detection tank 1. A plurality of placement stations 13 for placing the middle frame of the mobile phone are evenly distributed on the upper surface and the lower surface of the fixing plate 12. When the fixing plate 12 is in a horizontal position, the placement stations 13 on the upper surface of the fixing plate 12 or the placement stations 13 on the lower surface of the fixing plate 12 are immersed in the liquid inside the flaw detection tank 1. The flaw detection tank 1 is provided with an adjusting member 2, and the adjusting member 2 drives the probe 11 to move in the X and Y axes and rotate around the Z axis as the center line, so that the probe 11 automatically detects the middle frame of the mobile phone inside the flaw detection tank 1.

[0018] In the present utility model, first, the fixing plate 12 is placed in a horizontal position. Subsequently, the middle frames of the mobile phones to be detected are placed one by one on the placement stations 13 on the upper surface of the fixing plate 12. The fixing plate 12 is rotated 180°. Under the action of rotation, the placement stations 13 on the upper surface of the fixing plate 12 become the placement stations 13 on the lower surface of the fixing plate 12. At this time, the middle frames of the mobile phones on the lower surface of the fixing plate 12 are rotated into the liquid inside the flaw detection tank 1. By adjusting the position of the probe 11 through the adjusting member 2, the probe 11 automatically detects the middle frames of the mobile phones inside the flaw detection tank 1. The whole process realizes the automatic detection of the middle frames of the mobile phones. At the same time, during the automatic detection process, the middle frames of the mobile phones to be detected subsequently are continuously placed on the placement stations 13 on the upper surface of the fixing plate 12, which is convenient for continuously detecting the middle frames of the mobile phones subsequently and improves the detection efficiency of the middle frames of the mobile phones.

[0019] In the present utility model, as a preferred solution, symmetric side plates 3 are provided at both ends of the flaw detection tank 1, and the fixing plate 12 is rotatably arranged between the two side plates 3. A stepping motor 31 for driving the fixing plate 12 to rotate is provided on one of the side plates 3.

[0020] In the present utility model, the rotation of the fixing plate 12 is powered by the stepping motor 31, and the rotation of the fixing plate 12 by 180° can be accurately controlled.

[0021] In the present utility model, as a preferred solution, two mutually parallel clamping plates 4 are provided on the placement station 13. The clamping plates 4 are vertically fixed on the fixing plate 12. A fixed clamping jaw 41 is fixed at one end of the clamping plate 4, and an elastically movable elastic clamping jaw 42 is provided at the other end of the clamping plate 4. The moving direction of the elastic clamping jaw 42 is close to or away from the fixed clamping jaw 41.

[0022] In the present utility model, when the middle frame of the mobile phone is placed on the placement station 13, first move the elastic clamping jaw 42 away from the fixed clamping jaw 41, and then place the middle frame of the mobile phone on the clamping plate 4. The elastic clamping jaw 42 returns to its original position under the elastic action, so that the middle frame of the mobile phone is elastically clamped between the elastic clamping jaw 42 and the fixed clamping jaw 41.

[0023] In the present utility model, as a preferred solution, an installation groove 5 is provided at the bottom of one end of the clamping plate 4. A rotating shaft 51 is fixed inside the installation groove 5. A torsion spring 52 is sleeved on the rotating shaft 51. A connecting block 53 extending inside the installation groove 5 is provided at the bottom of the elastic clamping jaw 42. The connecting block 53 is rotatably arranged on the rotating shaft 51 and connected to the torsion spring 52.

[0024] In the present utility model, the elastic movement of the elastic clamping jaw 42 can be restored to its original position under the action of the torsion spring 52, ensuring that the middle frame of the mobile phone can be elastically clamped between the elastic clamping jaw 42 and the fixed clamping jaw 41.

[0025] In the present utility model, as a preferred solution, two protruding support protrusions 54 are provided on the top of the clamping plate 4.

[0026] In the present utility model, when the middle frame of the mobile phone is placed, the support protrusions 54 support the middle frame of the mobile phone on the top of the clamping plate 4, ensuring the stability of the placement of the middle frame of the mobile phone.

[0027] In the present utility model, as a preferred solution, the adjusting member 2 includes a horizontal fixed seat 21 provided on the side of the flaw detection groove 1 and a rotary driving member 22. The horizontal fixed seat 21 is provided with a horizontal slide rail 6 extending along the X-axis direction. A horizontally slidable horizontal slider 61 is provided on the horizontal slide rail 6. The horizontal fixed seat 21 is provided with a horizontal driving member 62 for driving the horizontal slider 61 to move. A support seat 63 is provided on the horizontal slider 61. The support seat 63 is provided with an extension plate 64 extending above the flaw detection groove 1. A vertical slide rail 65 is provided on the extension plate 64. A vertically slidable vertical slider 66 is provided on the vertical slide rail 65. The extension plate 64 is provided with a vertical driving member 8 for driving the vertical slider 66 to move. A base 67 is provided on the vertical slider 66. The base 67 is provided with a vertical plate 68 extending vertically downward into the flaw detection groove 1. A horizontal plate 69 with an extension direction facing the fixing plate 12 is provided at the bottom of the vertical plate 68. The probe 11 is rotatably arranged at the end of the horizontal plate 69. The rotary driving member 22 is used to drive the probe 11 to rotate.

[0028] In the present utility model, the working principle of the adjusting member 2 is as follows: The position of the transverse slider 61 is adjusted by the transverse driving member 62, so as to adjust the position of the support base 63 in the X-axis direction. Subsequently, the position of the longitudinal slider 66 is adjusted by the longitudinal driving member 8, so as to adjust the longitudinal position of the base 67. The settings of the vertical plate 68 and the horizontal plate 69 enable the probe 11 to approach the middle frame of the mobile phone on the lower surface of the fixing plate 12. The probe 11 is rotated by the rotation driving member 22 to adjust the flaw detection angle between the probe 11 and the middle frame of the mobile phone, ensuring the accuracy of flaw detection of the middle frame of the mobile phone.

[0029] In the present utility model, as a preferred solution, both the above-mentioned transverse driving member 62 and the longitudinal driving member 8 use the rotary motor 221 as the power, use the lead screw as the transmission mechanism, and drive the transverse slider 61 or the longitudinal slider 66 to move through screw transmission.

[0030] In the present utility model, the connection structure between the driving motor and the lead screw belongs to a conventional connection structure for those skilled in the art, and the present utility model will not be described in detail.

[0031] In the present utility model, as a preferred solution, the above-mentioned rotation driving member 22 includes a rotary motor 221 and a driven wheel 222 provided on the probe 11. A rotatable driving wheel 7 is provided at the connection of the vertical plate 68 and the horizontal plate 69. A rotating rod 71 is provided at the output end of the rotary motor 221. The rotating rod 71 is rotatably arranged inside the vertical plate 68 and fixed at the center position of the driving wheel 7. A conveyor belt 72 is connected between the driven wheel 222 and the driving wheel 7.

[0032] In the present utility model, the working principle of the rotation driving member 22: The rotation of the probe 11 uses the rotary motor 221 as the power, drives the driving wheel 7 to rotate through the rotating rod 71, and drives the driven wheel 222 to rotate under the action of the conveyor belt 72, thereby driving the probe 11 to rotate.

[0033] Finally, several points should be noted: First, in the description of the present application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense, which can be mechanical connection or electrical connection, and can also be the communication inside two components. It can be directly connected. "Upper", "lower", "left", "right", etc. are only used to represent the relative position relationship. When the absolute position of the described object changes, the relative position relationship may change;

[0034] Second: In the drawings of the disclosed embodiments of the present utility model, only the structures related to the disclosed embodiments are involved. Other structures can refer to the usual designs. Without conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0035] Finally, the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A multi-station mobile phone middle frame ultrasonic flaw detection mechanism, the structure of which includes a flaw detection tank (1) with a liquid, characterized in that: The structure also includes a probe (11); a rotatable fixed plate (12) is provided on the flaw detection slot (1); a plurality of placement positions (13) for placing a mobile phone middle frame are evenly distributed on the upper surface and the lower surface of the fixed plate (12); when the fixed plate (12) is in a horizontal position, the placement positions (13) on the upper surface of the fixed plate (12) or the placement positions (13) on the lower surface of the fixed plate (12) are immersed in the liquid inside the flaw detection slot (1); the flaw detection slot (1) is provided with an adjustment member (2); the adjustment member (2) drives the probe (11) to move on the X and Y axes and to rotate with the Z axis as the center line, so that the probe (11) automatically detects the mobile phone middle frame inside the flaw detection slot (1).

2. According to claim 1, a multi-station mobile phone middle frame ultrasonic flaw detection mechanism is characterized by: Symmetrical side plates (3) are provided at both ends of the flaw detection slot (1); the fixed plate (12) is rotatably arranged between the two side plates (3); one of the side plates (3) is provided with a stepping motor (31) for driving the fixed plate (12) to rotate.

3. According to claim 1, a multi-station mobile phone middle frame ultrasonic flaw detection mechanism is characterized by: The placement station (13) is provided with two parallel clamps (4), the clamps (4) are vertically fixed on the fixed plate (12), one end of the clamps (4) is fixed with a fixed clamping claw (41), and the other end of the clamps (4) is provided with an elastic clamping claw (42) that can move elastically, and the movement direction of the elastic clamping claw (42) is close to or away from the fixed clamping claw (41).

4. According to claim 3, a multi-station mobile phone middle frame ultrasonic flaw detection mechanism is characterized in that: A mounting groove (5) is provided at the bottom of one end of the clamping plate (4), a rotating shaft (51) is fixed inside the mounting groove (5), a torsion spring (52) is sleeved on the rotating shaft (51), and a connecting block (53) extending inside the mounting groove (5) is provided at the bottom of the elastic clamping jaw (42), the connecting block (53) is rotatably arranged on the rotating shaft (51) and connected to the torsion spring (52).

5. According to claim 3, a multi-station mobile phone middle frame ultrasonic flaw detection mechanism is characterized in that: Two raised supporting protrusions (54) are provided on the top of the clamping plate (4).

6. The multi-station mobile phone middle frame ultrasonic flaw detection mechanism according to claim 1, characterized in that: The adjusting member (2) comprises a transverse fixing seat (21) and a rotation driving member (22) arranged on the side of the flaw detection slot (1), the transverse fixing seat (21) being provided with a transverse slide rail (6) extending along the X-axis direction, the transverse slide rail (6) being provided with a slidable transverse slider (61), the transverse fixing seat (21) being provided with a transverse driving member (62) for driving the transverse slider (61) to move, the transverse slider (61) being provided with a supporting seat (63), the supporting seat (63) being provided with an extension plate (64) extending to the top of the flaw detection slot (1), the extension plate (64) being provided with a longitudinal slide rail (61) 5), a slidable longitudinal slider (66) is provided on the longitudinal slide rail (65), a longitudinal driving member (8) for driving the longitudinal slider (66) to move is provided on the extension plate (64), a base (67) is provided on the longitudinal slider (66), the base (67) is provided with a vertical plate (68) extending vertically downward to the inside of the flaw detection groove (1), a horizontal plate (69) extending in a direction toward the fixed plate (12) is provided at the bottom of the vertical plate (68), the probe (11) is rotatably arranged at the end of the horizontal plate (69), and the rotating driving member (22) is used to drive the probe (11) to rotate.

7. The multi-station mobile phone middle frame ultrasonic flaw detection mechanism according to claim 6, characterized in that: The transverse driving member (62) or the longitudinal driving member (8) uses a rotating motor (221) as a power source and a screw as a transmission mechanism, and drives the transverse slider (61) or the longitudinal slider (66) to move through threaded transmission.

8. The multi-station mobile phone middle frame ultrasonic flaw detection mechanism according to claim 6, characterized in that: The rotary drive member (22) comprises a rotary motor (221) and a passive wheel (222) arranged on the probe (11); a rotatable active wheel (7) is arranged at the connection between the vertical plate (68) and the horizontal plate (69); a rotating rod (71) is arranged at the output end of the rotary motor (221); the rotating rod (71) is rotatably arranged inside the vertical plate (68) and fixed at the center position of the active wheel (7); and a conveyor belt (72) is connected between the passive wheel (222) and the active wheel (7).