Metal supporting plate for radiation processing

By designing a metal support plate with support surface, bent surface and folding line set, the radiation process requirements of low-dose unevenness products in radiation processing and the pollution problems caused by material damage are solved, and efficient irradiation effect and environmentally friendly use are achieved.

CN223051886UActive Publication Date: 2025-07-01SHANGHAI JPY ION-TECH CO LTD
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Patent Information

Application Number
CN202422127706.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-07-01
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

The prior art is difficult to meet the radiation process requirements of low-dose unevenness products in radiation processing. At the same time, after long-term use, polyethylene, polystyrene, corrugated paper and other materials will be damaged due to radiation damage, contaminating the water quality of the storage well of the radiation device.

Method used

A metal support plate for radiation processing is designed. By setting up a support surface in the middle of the plate body and setting a bent surface and a folding line group on both sides of it, the bending surfaces are folded into support feet of a right-angle or triangular column, and the weight reduction holes or weight reduction grooves are evenly distributed on the plate body.

Benefits of technology

This metal support plate not only improves the bearing capacity and ray utilization rate, but can adapt to the high loading requirements of different products. At the same time, due to the radiation resistance and low density of the material, it avoids pollution to the well water of the storage source of the irradiation device.

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Abstract

The utility model relates to a metal support plate for radiation processing, which is characterized in that a support surface is arranged in the middle of a support plate body, two sides of the support surface are bent surfaces, the bent surfaces on the two sides are respectively provided with a symmetrically arranged fold line group, each fold line group comprises a plurality of fold lines which are arranged in parallel, and through bending of three of the fold lines, the fold line groups are respectively provided with a plurality of fold lines. The bending face is bent into a supporting leg of a right-angle stand column or a triangular stand column, and lightening holes or lightening grooves which are evenly distributed are formed in the supporting plate body. When in use, the metal supporting plate is made of pure aluminum materials, the bending surfaces 14 on the two sides are bent through folding lines to form the supporting legs which are symmetrically arranged in the left-right direction, the supporting surfaces are arranged on the left supporting legs and the right supporting legs, a firm and stable supporting structure is formed, and irradiation products can be loaded and effectively supported. Meanwhile, the lightening holes or the lightening grooves are formed in the whole metal supporting plate, so that the weight of the supporting plate is reduced, blocking to rays is reduced, and the ray utilization rate is increased.
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Description

Technical Field

[0001] The utility model relates to the technical field of radiation processing, and specifically relates to a metal support plate for radiation processing. Background Art

[0002] Radiation processing is a process of irradiating processed articles with γ-rays spontaneously emitted by radioactive isotopes (cobalt-60 or cesium-137), high-energy electron beams generated by electron accelerators, or X-rays generated by electron beam hitting targets, so as to improve their quality or performance. It has been widely used in industries such as disinfection and sterilization of healthcare products, irradiation modification of polymer materials, and food irradiation preservation.

[0003] The production environments, constituent materials, packaging structures, and expected functions of processed articles are different, and their radiation processing requirements are also different. Generally, they can be summarized by the maximum acceptable dose and the required minimum dose. The ratio between the maximum acceptable dose and the required minimum dose (hereinafter referred to as the dose non-uniformity) can be used to measure the difficulty of the product irradiation process. The smaller the ratio, the more difficult the product is to process. Since the structure of the irradiation device and the arrangement of cobalt sources are basically determined when installed, the dose distribution inside the irradiation container is also determined. To meet the irradiation process requirements of products with low dose non-uniformity, special loading modes such as partial loading and intermediate loading are required to place the product in a specific space area inside the irradiation container, and this specific space area has excellent dose non-uniformity.

[0004] To meet the needs of the special loading mode of products, fillers with appropriate heights are commonly made of materials such as polyethylene, polystyrene, or corrugated paper, and the products are placed on the fillers to meet the space control requirements during product irradiation. After long-term use, the rays will damage materials such as polyethylene, polystyrene, and corrugated paper. These materials will gradually form fine powder during use and fall into the storage well in the irradiation room, resulting in unqualified water quality of the storage well, and further affecting the safety of cobalt sources.

[0005] Therefore, there is an urgent need in the market for a product support structure that can meet the space control requirements of product irradiation and at the same time does not affect the water quality of the storage well of the irradiation device. Summary of the Utility Model

[0006] The purpose of the utility model is to provide an improved metal support plate for radiation processing. Through structural improvement, the metal support plate can be deformed into a load-bearing structure with support feet, which not only has good bearing capacity but also has small ray blocking, improving the utilization rate of rays.

[0007] To achieve the above object, the technical solution of the present utility model is: a metal support plate for radiation processing, characterized in that: a support surface is provided in the middle of the support plate body, the two sides of the support surface are bending surfaces, and a pair of symmetrically arranged broken line groups are respectively provided on the two bending surfaces. Each broken line group includes a plurality of broken lines arranged parallel to each other. By bending three of the broken lines, the bending surface is folded into a support foot in the shape of a right-angled column or a triangular column, and weight-reducing holes or weight-reducing grooves are evenly distributed on the support plate body.

[0008] Preferably, when the broken line is a right-angled broken line, the bending surface is bent by the right-angled broken line to form a right-angled column. A support bar is provided on the outer side edge of the bending surface. The upper surface of the right-angled broken line is a plane, and a 90-degree bending notch is provided on the lower surface.

[0009] Preferably, when the broken line is a triangular broken line, the bending surface is bent by the triangular broken line to form an equilateral triangular column. A support bar is provided on the outer side edge of the bending surface. The upper surface of the triangular broken line is a plane, and a 120-degree bending notch is provided on the lower surface.

[0010] Furthermore, the aperture of the weight-reducing hole is 4-6 mm, and the hole spacing between adjacent holes is 4-5 mm; the groove diameter of the weight-reducing groove is 4-6 mm, and the groove spacing between adjacent grooves is 5-6 mm.

[0011] Furthermore, within a range of 3-5 mm on both sides of each broken line is a non-weight-reducing area, and a reinforcing plate or a reinforcing rib is provided in the non-weight-reducing area.

[0012] Even further, the area ratio of the support surface to the bending surface is 1:1.5 - 3, and the support plate body is made of pure aluminum.

[0013] Compared with the prior art, the technical solution of the present utility model includes not only improvements in the overall technical solution but also many improvements in details. Specifically, it has the following beneficial effects:

[0014] 1. In the improvement solution of the present utility model, a support surface is provided in the middle of the support plate body, the two sides of the support surface are bending surfaces, and a pair of symmetrically arranged broken line groups are respectively provided on the two bending surfaces. Each broken line group includes three broken lines. By bending the three broken lines, the bending surface is folded into a support foot in the shape of a right-angled column or a triangular column, increasing the bearing capacity of the support plate. At the same time, support feet of different heights can be selected to meet the height loading requirements of different products;

[0015] 2. In the technical solution of the present utility model, weight-reducing holes or weight-reducing grooves are evenly distributed on the support plate body, which can not only reduce the weight of the plate body but also reduce the blockage of rays, improve the utilization rate of rays, and directly increase the irradiation dose by 5%;

[0016] 3. In the structure of the present utility model, different broken line structures can respectively form right-angled column support feet or triangular column support feet, which are suitable for the needs of different site layouts and different bearing capacities, so as to achieve the purpose of improving radiation efficiency;

[0017] 4. The structure of the present utility model is simple, the installation and disassembly are convenient, the application range is wide, the cost is low, and it is convenient for popularization and utilization. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic structural diagram of the plate body bent into a right-angled column in an embodiment of the present utility model.

[0019] Figure 2 It is a schematic structural diagram of the unfolded plate body in an embodiment of the present utility model.

[0020] Figure 3 It is a schematic diagram of a partial method of the present utility model.

[0021] Figure 4 It is a cross-sectional view of the right-angled broken line of the present utility model.

[0022] Reference Signs:

[0023] 1 Support plate body;

[0024] 11 Support surface, 12 Left support foot, 13 Right support foot, 14 Bent surface;

[0025] 21 Broken line, 22 Weight reduction holes, 23 Weight reduction grooves;

[0026] 211 Right-angled broken line. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0027] Next, the technical solutions of the present utility model will be clearly and completely described in conjunction with the drawings. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present utility model.

[0028] The present utility model provides a metal support plate for radiation processing. Specifically, refer to Figure 1 , and its difference from the prior art is that: a support surface 11 is provided in the middle of the support plate body 1 of the support plate. On both sides of the support surface 11 are symmetrically arranged bent surfaces 14. On each of the two bent surfaces, a symmetrically arranged broken line group is provided. Each broken line group includes several broken lines 21 arranged parallel to each other. By bending three of the broken lines, the bent surface is folded into a support foot of a right-angled column or a triangular column. Uniformly distributed weight reduction holes 22 or weight reduction grooves 23 are provided on the support plate body. Here, the right-angled column refers to a square or rectangular column, and each interior angle is a right angle.

[0029] In use, the metal support plate of the utility model is made of pure aluminum. The bent surfaces 14 on both sides are processed by folding along the broken lines to form left and right symmetrically arranged support feet. The left and right support feet are provided with support surfaces, forming a firm and stable support structure, which can load and effectively support the irradiated products. At the same time, the entire metal support plate is provided with weight-reducing holes or weight-reducing grooves, which not only reduce the weight of the support plate, but also reduce the blockage of rays and improve the ray utilization rate.

[0030] Embodiment 1

[0031] In this embodiment, a support surface 11 is provided in the middle of the support plate body 1. The two sides of the support surface are bent surfaces 14. A pair of symmetrically arranged broken line groups are respectively provided on the two bent surfaces. Each broken line group includes several mutually parallel broken lines. By folding three of the broken lines, the bent surface is folded into the left support foot 12 and the right support foot 13 of a right-angled column. The support plate body is provided with uniformly distributed weight-reducing holes 22.

[0032] Specifically, every three corresponding right-angled broken lines can fold the bent surface into a right-angled column. The same color can be applied to every three corresponding right-angled broken lines for convenient folding. The right-angled broken lines at different positions can form right-angled columns with different heights and sizes, so that the metal-made plate can meet the space loading requirements of different products.

[0033] Furthermore, a support strip is provided on the outer side edge of the bent surface, so that the bent surface and the support surface can be well connected. The bent surface can effectively support the support surface and strengthen the bearing capacity of the entire support surface. The right-angled broken line here is only the broken line that can form a 90-degree right angle after folding. The upper surface of the right-angled broken line 211 is a plane, and a 90-degree bent notch is provided on the lower surface, so that the 90-degree fold angle formed after folding is relatively firm.

[0034] Furthermore, as Figure 1 shown, the plate body is made of a whole-piece pure aluminum plate with a thickness of 1.4 mm, a length of 1200 mm, and a width of 900 mm. Circular holes with a diameter of 5 mm are evenly opened on the plate body, and the distance between the holes is 5 mm. The two ends of the plate body are right-angled folded three times at an interval of 100 mm to form left and right support feet with a height of 100 mm, and a flat support surface with a length of 1200 mm and a width of 300 mm is formed at the top of the plate body.

[0035] Furthermore, within a range of 5 mm on both sides of each folding line at both ends of the plate body, no holes are opened.

[0036] Preferably, the folding distance at both ends of the plate body is adjustable, forming left and right support feet with heights ranging from 50 mm to 150 mm. The support surface has a length of 1200 mm and a width of 100 - 500 mm, which can meet the space loading requirements of different products.

[0037] Specifically, the utility model has the following beneficial effects:

[0038] 1. The support plate of the utility model is made of metal material, has excellent radiation resistance, can be reused repeatedly, and reduces the radiation cost.

[0039] 2. The plate body is evenly perforated at a certain interval. While ensuring the bearing strength of the plate body, the weight of the plate body is reduced, and the radiation dose can be directly increased by about 5%, which has good economic benefits.

[0040] 3. The metal support plate of the utility model is folded from an integrated plate body, and a 5-mm interval is reserved at both ends of each fold line without perforation, which can effectively ensure the support strength of the plate body.

[0041] 4. The folding distance at both ends of the plate body is adjustable, and support feet with different heights and support surfaces with different widths can be formed, which can meet the space loading requirements of different products.

[0042] Embodiment 2

[0043] In this embodiment, a support surface 11 is provided in the middle of the support plate body 1 of the support plate. The two sides of the support surface are bending surfaces 14. A pair of symmetrically arranged fold line groups are respectively provided on the two bending surfaces. Each fold line group includes a plurality of fold lines 21 arranged in parallel. By bending three of the fold lines, the bending surface is folded into the support feet of a triangular column. The support plate body is provided with uniformly distributed weight-reducing holes or weight-reducing grooves.

[0044] Specifically, the thickness of the plate body reaches 2 mm. Here, the fold line is a triangular fold line. Every three mutually cooperating triangular fold lines can be painted the same color to facilitate the user's bending treatment. After being bent by the triangular fold lines, the bending surface forms an equilateral triangular column. A support bar is provided on the outer side of the bending surface. The upper surface of the triangular fold line is a plane, and a 120-degree bending notch is provided on the lower surface, so that the 60-degree fold angle formed after bending is relatively firm.

[0045] Furthermore, the aperture of the weight-reducing hole is 4-6 mm, and the adjacent hole spacing is 4-5 mm; the groove diameter of the weight-reducing groove is 4-6 mm, and the adjacent groove spacing is 5-6 mm. The range within 3-5 mm on both sides of each fold line is a non-weight-reducing area. No weight-reducing holes or weight-reducing grooves are provided in the non-weight-reducing area, and a reinforcing plate or a reinforcing rib is provided in the non-weight-reducing area. The area ratio of the support surface to the bending surface is 1:1.5-3. The support plate body is made of pure aluminum. Compared with materials such as polyethylene, polystyrene, and corrugated paper, the radiation resistance of the plate body is greatly improved, which is beneficial for long-term use and has no pollution to the storage source well water of the radiation device; at the same time, compared with other metals, the density of aluminum metal is light, and the ray blocking effect is small, which can minimize the influence of the metal plate body on the ray utilization rate.

[0046] The above content is a further detailed description of the present utility model in combination with specific preferred embodiments. It cannot be determined that the specific implementation of the present utility model is only limited to the above descriptions. For those of ordinary skill in the technical field to which the present utility model belongs, without departing from the concept of the present utility model, several simple deductions or substitutions can be made, and all should be regarded as belonging to the protection scope of the present utility model.

Claims

1. A metal support plate for radiation processing, characterized in that: A supporting surface is provided in the middle of the support plate body, and both sides of the supporting surface are bending surfaces. The bending surfaces on both sides are respectively provided with a symmetrically arranged fold line group, and each fold line group includes a number of fold lines arranged parallel to each other. By bending three of the fold lines, the bending surface is folded into a supporting foot of a right-angled column or a triangular column, and the support plate body is provided with evenly distributed weight-reducing holes or weight-reducing grooves.

2. A metal support plate for radiation processing according to claim 1, characterized in that: When the fold line is a right-angle fold line, the bending surface is bent through the right-angle fold line to form a right-angle column, a support bar is provided on the outer side of the bending surface, the upper surface of the right-angle fold line is a plane, and a 90-degree bending notch is provided on the lower surface.

3. The metal support plate for radiation processing according to claim 1, characterized in that: When the fold line is a triangular fold line, the bending surface is bent through the triangular fold line to form an equilateral triangular column, a support bar is provided on the outer side of the bending surface, the upper surface of the triangular fold line is a plane, and the lower surface is provided with a 120-degree bending notch.

4. The metal support plate for radiation processing according to claim 1, characterized in that: The diameter of the weight-reducing holes is 4-6mm, and the distance between adjacent holes is 4-5mm; the diameter of the weight-reducing grooves is 4-6mm, and the distance between adjacent grooves is 5-6mm.

5. The metal support plate for radiation processing according to claim 1, characterized in that: The 3-5mm range on both sides of each fold line is the non-weight reduction area, and reinforcement plates or reinforcement ribs are set in the non-weight reduction area.

6. The metal support plate for radiation processing according to claim 1, characterized in that: The ratio of the area of ​​the supporting surface to the bending surface is 1:1.5-3, and the supporting plate body is made of pure aluminum.