Retainer ring type controller mounting structure

Abstract

The utility model relates to the technical field of controller installation structures, in particular to a retainer ring type controller installation structure, a clamping groove structure of an upper shell is designed to be high in two sides and low in the middle, so that a plurality of retainer rings are firmer and not easy to fall off after being fixed, the mechanism is simple and reliable in installation structure, and compared with conventional screw connection, the mechanism is higher in production efficiency and lower in cost. Compared with bayonet connection, the connection between the upper shell and the lower shell is tighter, the complete curing of the sealant can be better protected, and the practicability of the equipment is improved; comprising a plurality of clamping rings; the device further comprises an upper shell, a lower shell and sealant, the upper shell is located above the lower shell, the clamping rings are clamped on the surfaces of the upper shell and the lower shell respectively, and the sealant is installed in the upper shell and the lower shell.

Description

Technical Field

[0001] The utility model relates to the technical field of controller installation structures, and particularly relates to a controller installation structure in the form of a snap ring. Background Art

[0002] In the trend of the rapid development of the automotive industry, the intelligent thermal management system is particularly crucial. This system combines advanced sensor networks, complex control algorithms, and efficient communication protocols, aiming to achieve refined management of the vehicle temperature to keep key components of the vehicle within a more reasonable operating temperature range.

[0003] Firstly, the intelligent thermal management system uses a series of high-precision sensing devices, such as thermocouples, infrared sensors, and pressure and humidity sensors, to achieve comprehensive monitoring of the vehicle environment. These sensors accurately measure the temperature distribution of each unit, ensuring the uniformity of the temperature of each part, thereby preventing the negative impact of local overheating or uneven heating on the vehicle performance. Some leading intelligent thermal management systems adopt adaptive and machine learning technologies and can self-optimize based on long-term operation data. These systems continuously learn and adjust their parameters to adapt to different usage patterns and environmental conditions, thereby improving the overall energy efficiency and performance.

[0004] In addition, an important feature of the intelligent thermal management system is its high integration with other key systems of the vehicle. Through vehicle communication networks, such as Controller Area Network or In-Vehicle Ethernet, the ITMS can exchange data with the powertrain control unit, battery management system, etc., forming a multi-system consortium that works together. This integration not only improves the energy efficiency of the whole vehicle but also optimizes the user's driving experience.

[0005] For example, in a class of existing technologies represented by the controller installation structure disclosed in the utility model patent with the application number 202321915967.3, its main structure includes a motor, an inlet hole, an outlet hole, an air intake grille, a mounting cover, a circuit board, etc., and the installation of the controller is achieved through

[0006] the cooperation of structures such as the motor, the inlet hole, the outlet hole, the air intake grille, the mounting cover, and the circuit board.

[0007] In the traditional controller installation structure, it is difficult to make the upper and lower shells connect tightly until the sealant is completely cured. Moreover, the traditional controller installation structure uses conventional screw connections, resulting in low production efficiency and possible gaps in the connection between the upper / lower shells. Summary of the Utility Model

[0008] To solve the above technical problems, the present utility model provides a clamping groove structure of the upper shell designed to be high on both sides and low in the middle, making multiple clamping rings more firmly fixed and not easily falling off after being fixed. The installation structure of this mechanism is simple and reliable, with higher production efficiency compared to conventional screw connections, and the connection between the upper shell and the lower shell is tighter compared to bayonet connections, which can better protect the complete curing of the sealant and improve the practicality of the device. A controller installation structure in the form of a clamping ring.

[0009] A controller installation structure in the form of a clamping ring of the present utility model includes multiple clamping rings; it also includes an upper shell, a lower shell, and a sealant. The upper shell is located above the lower shell. Multiple clamping rings are respectively clamped on the surfaces of the upper shell and the lower shell, and the sealant is installed inside the upper shell and the lower shell; the lower shell pre-installs multiple clamping rings, and sealant is applied in the grooves. After the clamping rings are tightened, the multiple clamping rings pre-installed on the lower shell are turned inward by about 90° and clamped at the clamping grooves of the upper shell, making the connection between the upper shell and the lower shell tight and waiting for the sealant to completely cure. The clamping groove structure of the upper shell is designed to be high on both sides and low in the middle, making multiple clamping rings more firmly fixed and not easily falling off after being fixed. The installation structure of this mechanism is simple and reliable, with higher production efficiency compared to conventional screw connections, and the connection between the upper shell and the lower shell is tighter compared to bayonet connections, which can better protect the complete curing of the sealant and improve the practicality of the device.

[0010] Preferably, multiple clamping rings are respectively provided with multiple clamping ring bends; an overly long lateral spacing can cause permanent deformation and material creep. The design of the bends can greatly improve the strength and anti-deformation ability, and improve the practicality of the device.

[0011] Preferably, the vertical sides of multiple clamping rings adopt an angled design, making it easier to deform during assembly; it provides an effective length for the deformation during assembly. If it is a straight edge, the interference deformation during assembly may cause permanent deformation, resulting in a smaller clamping force or even failure to clamp tightly, and improving the practicality of the device.

[0012] Preferably, it further includes an upper shell, and multiple buckles are provided at the top of the upper shell. The multiple buckles are respectively designed to be high on both sides and low in the middle; the main function of the upper shell is to cooperate with the lower shell and the sealant applied at the mating part to form a sealed, clean, and water-vapor-free space. The multiple buckles respectively make multiple clamping rings more firmly fixed and not easily falling off after being fixed, and improve the practicality of the device.

[0013] Preferably, it further includes a lower shell, and screws are used to fixedly install the PCBA on the lower shell. Multiple bayonets are provided at the bottom of the lower shell; the multiple bayonets at the bottom of the lower shell respectively prevent multiple clamping rings from disengaging from the lower shell. The lower shell cooperates with the upper shell and the sealant to provide a clean and sealed space environment for the PCBA. Made of aluminum alloy material, there are relatively many heat dissipation fins on it, with good thermal conductivity, which can timely dissipate the heat of the PCBA and prevent component damage caused by excessive temperature, and improve the practicality of the device.

[0014] Preferably, it further includes sealant. There will be a gap at the joint of the upper shell and the lower shell, and the sealant is applied in the gap. In case of water immersion or humid weather, water will enter the controller cavity through the gap. The main function of the sealant is to seal the gap, ensure a clean environment in the controller cavity, and improve the practicality of the equipment.

[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows: Multiple retaining rings are pre-installed on the lower shell, and sealant is applied in the groove. After the retaining rings are tightened, they are turned inward by about 90° through the multiple retaining rings pre-installed on the lower shell and then clamped at the card slots of the upper shell, making the connection between the upper shell and the lower shell tight. After the sealant is completely cured, the card slot structure of the upper shell is designed with higher sides and lower middle, making the multiple retaining rings more firmly fixed and not easy to fall off after being fixed. This installation structure is simple and reliable. Compared with the conventional screw connection, the production efficiency is higher. Compared with the bayonet connection, the connection between the upper shell and the lower shell is tighter, which can better protect the complete curing of the sealant and improve the practicality of the equipment. Description of the Drawings

[0016] Figure 1 is the first axonometric schematic diagram of the present utility model;

[0017] Figure 2 is the top view schematic diagram of the retaining ring of the present utility model;

[0018] Figure 3 is the right view of the retaining ring in the vertical direction of the present utility model;

[0019] Figure 4 is the exploded view of the controller of the present utility model;

[0020] Figure 5 is the second axonometric schematic diagram of the present utility model.

[0021] Reference numerals in the drawings: 01, retaining ring; 11, retaining ring bend; 02, upper shell; 21, buckle; 03, lower shell; 31, screw; 32, PCBA; 04, sealant. Detailed Embodiments

[0022] To facilitate the understanding of the present utility model, the present utility model will be described more comprehensively below with reference to the relevant drawings. The present utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, these embodiments are provided to make the disclosure of the present utility model more thorough and comprehensive.

[0023] Embodiment 1

[0024] A controller installation structure in the form of a retaining ring includes a plurality of retaining rings 01; it also includes an upper housing 02, a lower housing 03 and a sealant 04. The upper housing 02 is located above the lower housing 03. The plurality of retaining rings 01 are respectively clamped on the surfaces of the upper housing 02 and the lower housing 03, and the sealant 04 is installed inside the upper housing 02 and the lower housing 03;

[0025] The lower housing 03 pre-installs a plurality of retaining rings 01, and sealant is applied in the grooves. After the retaining rings 01 are tightened, the plurality of retaining rings 01 pre-installed on the lower housing 03 are turned inward by about 90° and clamped at the card slots of the upper housing 02, so that the upper housing 02 and the lower housing 03 are tightly connected. Wait for the sealant 04 to completely cure. The card slot structure of the upper housing 02 is designed with higher sides and lower in the middle, so that the plurality of retaining rings 01 are more firmly fixed and not easily fall off after being fixed. This mechanism installation structure is simple and reliable, and has higher production efficiency compared with conventional screw connections. Compared with bayonet connections, the upper housing 02 and the lower housing 03 are more tightly connected, which can better protect the complete curing of the sealant and improve the practicality of the equipment;

[0026] A plurality of retaining ring bends 11 are respectively provided on the plurality of retaining rings 01; the vertical sides of the plurality of retaining rings 01 adopt an angled design, making it easier to deform during assembly;

[0027] An overly long lateral spacing leads to permanent deformation and creep of the material. The bent design can greatly improve the strength and anti-deformation ability, providing an effective length for deformation during the assembly process. If it is a straight edge, the interference deformation during assembly may cause permanent deformation, resulting in a decrease in the clamping force or even inability to clamp tightly, improving the practicality of the equipment.

[0028] Embodiment 2

[0029] On the basis of Embodiment 1, it further includes an upper housing 02. A plurality of buckles 21 are provided at the top of the upper housing 02, and the plurality of buckles 21 are respectively designed with higher sides and lower in the middle; it also includes a lower housing 03. Screws 31 fixedly install the PCBA 32 on the lower housing 03. A plurality of bayonets are provided at the bottom of the lower housing 03; it also includes a sealant 04. There will be a gap at the mating part of the upper housing 02 and the lower housing 03, and the sealant 04 is applied in the gap;

[0030] The main function of the upper housing 02 is to cooperate with the lower housing, apply sealant 04 at the joint, and form a sealed, clean, and moisture-free space. Multiple buckles 21 make multiple retaining rings 01 more secure and less likely to fall off after being fixed. Multiple bayonets at the bottom of the lower housing 03 prevent multiple retaining rings 01 from slipping out of the lower housing. The lower housing 03, upper housing 02, and sealant 04 cooperate to provide a clean and sealed space environment for the PCBA 32. Made of aluminum alloy, it has many heat dissipation fins on it, with good thermal conductivity, which can quickly dissipate the heat of the PCBA 32 and prevent component damage caused by excessive temperature. If it is soaked in water or in humid weather, water may enter the controller cavity through the gaps. The main function of the sealant is to seal the gaps and ensure a clean environment in the controller cavity, improving the practicality of the device.

[0031] As Figures 1 to 5 shown, for a controller installation structure in the form of a retaining ring of the present utility model, during operation, first, an overly long horizontal spacing may cause permanent deformation and creep of the material. The curved design can greatly improve the strength and anti-deformation ability and provide an effective length for deformation during the assembly process. If it is a straight edge, the interference deformation during assembly may cause permanent deformation, resulting in a reduced clamping force or even failure to clamp tightly. Then, the main function of the upper housing 02 is to cooperate with the lower housing, apply sealant 04 at the joint, and form a sealed, clean, and moisture-free space. Multiple buckles 21 make multiple retaining rings 01 more secure and less likely to fall off after being fixed. Then, multiple bayonets at the bottom of the lower housing 03 prevent multiple retaining rings 01 from slipping out of the lower housing. The lower housing 03, upper housing 02, and sealant 04 cooperate to provide a clean and sealed space environment for the PCBA 32. Made of aluminum alloy, it has many heat dissipation fins on it, with good thermal conductivity, which can quickly dissipate the heat of the PCBA 32 and prevent component damage caused by excessive temperature. Finally, if it is soaked in water or in humid weather, water may enter the controller cavity through the gaps. The main function of the sealant is to seal the gaps and ensure a clean environment in the controller cavity, improving the practicality of the device.

[0032] The PCBA of the present utility model is purchased on the market. Those skilled in the industry only need to install and operate it according to the attached user manual, without the need for creative labor from those skilled in the art.

[0033] The main functions achieved by the present utility model are as follows: The groove structure of the upper housing 02 is designed with higher sides and lower middle, making multiple retaining rings 01 more secure and less likely to fall off after being fixed. The installation structure of this mechanism is simple and reliable. Compared with conventional screw connections, the production efficiency is higher. Compared with bayonet connections, the connection between the upper housing 02 and the lower housing 03 is tighter, which can better protect the complete curing of the sealant and improve the practicality of the device.

[0034] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the technical principle of the present utility model, several improvements and modifications can be made, and these improvements and modifications should also be regarded as the protection scope of the present utility model.

Claims

1. A controller mounting structure in the form of a collar, comprising a plurality of collars (01); characterized in that: It also includes an upper shell (02), a lower shell (03) and a sealant (04), wherein the upper shell (02) is located above the lower shell (03), a plurality of clamping rings (01) are respectively clamped on the surfaces of the upper shell (02) and the lower shell (03), and the sealant (04) is installed in the upper shell (02) and the lower shell (03).

2. A controller mounting structure in the form of a collar as claimed in claim 1, characterized in that: A plurality of clamping ring bends (11) are respectively arranged on the plurality of clamping rings (01).

3. A controller mounting structure in the form of a collar as claimed in claim 2, characterized in that: The vertical edges of the plurality of collars (01) are designed with angles, so that deformation is easier during assembly.

4. A controller mounting structure in the form of a collar as claimed in claim 3, characterized in that: It also includes an upper shell (02), and a plurality of buckles (21) are arranged on the top of the upper shell (02), and the plurality of buckles (21) are respectively designed to be high on both sides and low in the middle.

5. A controller mounting structure in the form of a collar as claimed in claim 4, characterized in that: It also includes a lower shell (03), on which the PCBA (32) is fixedly mounted by screws (31), and a plurality of bayonet holes are arranged at the bottom end of the lower shell (03).

6. A controller mounting structure in the form of a collar as claimed in claim 5, characterized in that: It also includes a sealant (04). There is a gap at the joint between the upper shell (02) and the lower shell (03), and the sealant (04) is applied in the gap.

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