Granulation equipment for producing carbon black particles

By introducing a rotating rod system driven by a reducer motor and a meshing tooth structure in the carbon black pellet production equipment, combining the spiral feed channel and roller extrusion, the rotation resistance problem is solved, and the granulation efficiency and particle saturation are improved.

CN223055563UActive Publication Date: 2025-07-04FENGCHENG HEIBAO CARBON BLACK
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Patent Information

Application Number
CN202421606349.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-07-04
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

In existing carbon black pelletizing equipment, the resistance between the rotating assembly and the inner wall of the barrel limits the rotation speed, affecting the efficiency and quality of the granulation process.

Method used

The rotating rod system driven by a reducer motor is adopted to increase the rotation speed and increase the particle saturation through the meshing tooth structure and the spiral feed channel design. The granulation process is optimized by combining roller extrusion and particle disk design.

Benefits of technology

The rotation speed of the rotating assembly is improved, the granulation efficiency and particle saturation are improved, the rotation resistance problem is solved, and a more efficient granulation process is achieved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses granulation equipment for producing carbon black particles, which comprises a bottom mounting plate, a motor cover plate arranged above the bottom mounting plate, a speed reducing motor arranged in the motor cover plate, a motor shaft connecting seat arranged on an output shaft of the speed reducing motor, a rotating rod connected above the motor shaft connecting seat, an upper connecting rod arranged at the top of the rotating rod, and a lower connecting rod arranged above the upper connecting rod, a charging barrel is arranged on one side of the rotating rod, a granule disc is arranged above the charging barrel, and an outer covering plate is arranged on one side of the granule disc; after carbon black is added to the top of the outer covering plate, a gear motor in a motor cover plate is powered on to drive a rotating rod in a motor shaft mounting base to rotate and drive an upper connecting rod to rotate at the same time, and after the upper connecting rod rotates, the outer covering plate is driven to rotate reversely through meshing of second meshing teeth and first meshing teeth; meanwhile, the carbon black materials are gradually extruded inwards through the spiral feeding channel, the roller connecting base connected with the rotating rod can rotate at the same time, the effect of increasing the rotating speed of the roller connecting base is achieved, and the saturation degree of particles can be further increased.
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Description

Technical Field

[0001] The utility model relates to the technical field of carbon black particle production, in particular to a granulation device for carbon black particle production. Background Art

[0002] With the rapid economic development and the increasing prosperity of the transportation industry, one of the consequent results is the increase in waste tires. Waste tires are not easily degraded naturally and are seriously polluted. They are recognized as harmful garbage. Therefore, the reduction, recycling, and reuse of waste tires are extremely urgent. At present, the thermal cracking recovery treatment of waste tires is the most thorough ultimate method. The main products after thermal cracking are pyrolysis oil and pyrolytic carbon black. Both of these products have high utilization value. Pyrolysis oil can be refined into gasoline and diesel, and pyrolytic carbon black can be used as a raw material for making tires after being ground, modified, granulated, dried, and screened. Granular carbon black is easier to store, handle, and transport than powdered carbon black. Because it has less dust, it is cleaner and easier to handle, and less management problems are generated, so it is widely used.

[0003] In the prior art, the core components of a carbon black particle granulation device mainly include a granulator barrel body and a rotating assembly inside the barrel body. The barrel body provides a necessary space for the granulation process, and the rotating assembly, through its rotating action, cooperates with the inner wall of the barrel body to achieve the shearing and mixing of materials, thereby completing granulation. However, the large-area contact between the rotating assembly and the inner wall of the barrel body leads to significant resistance problems. This resistance not only limits the rotation speed of the rotating assembly, making it operate at a relatively low speed, but also affects the efficiency and quality of the granulation process. In view of this, a granulation device for carbon black particle production is proposed. Summary of the Utility Model

[0004] To solve the above at least one technical drawback, the utility model provides a granulation device for carbon black particle production, including a bottom mounting plate. Above the bottom mounting plate is a motor cover plate, inside which is a reduction motor. The output shaft of the reduction motor is provided with a motor shaft connecting seat. Above the motor shaft connecting seat is connected a rotating rod. At the top of the rotating rod is an upper connecting rod, and on one side of the rotating rod is a feed cylinder. Above the feed cylinder is a granulation plate, and on one side of the granulation plate is an outer covering plate.

[0005] Further, inside the top of the outer covering plate is a first tooth, on the outer wall of the upper connecting rod is a second tooth, the first tooth meshes with the second tooth, and inside the outer covering plate is also provided with a feed channel.

[0006] Further, the feed channel is spiral, and below the feed channel is also provided with an inwardly convex inner convex strip. On the granulation plate are granulation holes for extruding particles, and on the outer wall of the middle part of the granulation plate is also provided with a side connecting groove, and the inner convex strip is fitted into the side connecting groove.

[0007] Further, a roller connecting seat is arranged on one side of the rotating rod, and a roller for extruding carbon black particles is arranged on the roller connecting seat.

[0008] Further, a triangular plate-shaped sliding plate is also arranged inside the barrel, and a discharge channel is arranged outside the barrel.

[0009] Beneficial effects: After adding carbon black material to the top of the outer cover plate, the reduction motor inside the motor cover plate is powered on to drive the rotation of the rotating rod inside the motor shaft mounting seat, and at the same time drives the rotation of the upper connecting rod. After the upper connecting rod rotates, it drives the outer cover plate to start rotating in the reverse direction through the meshing of the second tooth and the first tooth. At the same time, the carbon black material is gradually extruded inward through the spiral feeding channel. The roller connecting seat connected to the rotating rod will rotate simultaneously to achieve the effect of increasing the rotation speed of the roller connecting seat, and can further increase the saturation of the particles.

[0010] The realization, functional characteristics and advantages of the present utility model will be further described in conjunction with the embodiments with reference to the accompanying drawings. Description of the Drawings

[0011] Figure 1 It is a schematic diagram of the overall structure of the present utility model.

[0012] Figure 2 It is a schematic diagram of the overall sectional structure of the present utility model.

[0013] Figure 3 It is a schematic diagram of the overall half-sectional structure of the present utility model.

[0014] Figure 4 It is a schematic diagram of the roller structure of the present utility model.

[0015] Figure 5 It is a schematic diagram of the outer cover plate structure of the present utility model.

[0016] In Figures 1 to 5 , the corresponding relationship between the component names or lines and the drawing numbers is: bottom mounting frame 1, motor cover plate 2, motor shaft mounting seat 201, barrel 202, discharge channel 203, sliding plate 204, outer cover plate 3, first tooth 301, inner connecting cylinder 302, feeding channel 303, inner convex strip 304, upper connecting rod 4, second tooth 401, roller connecting seat 5, roller 501, particle plate 6, particle hole 601, side connecting groove 602, rotating rod 7. Detailed Embodiments

[0017] Please refer to Figures 1 to 5 ;

[0018] This embodiment provides a granulating device for producing carbon black particles, including a bottom mounting plate 1. Above the bottom mounting plate 1, there is a motor cover plate 2. Inside the motor cover plate 2, there is a reduction motor. The output shaft of the reduction motor is provided with a motor shaft connecting seat 201. Above the motor shaft connecting seat 201, there is a rotating rod 7. At the top of the rotating rod 7, there is an upper connecting rod 4. And on one side of the rotating rod 7, there is a feed cylinder 202. Above the feed cylinder 202, there is a granulating plate 6. On one side of the granulating plate 6, there is an outer covering plate 3; Refer to Figures 1 to 5 , inside the top of the outer covering plate 3, there is a first ratchet 301. On the outer wall of the upper connecting rod 4, there is a second ratchet 401. The first ratchet 301 meshes with the second ratchet 401. And inside the inner wall of the outer covering plate 3, there is also a feed channel 303. The feed channel 303 is spiral. And below the feed channel 303, there is also an inwardly convex strip 304. On the granulating plate 6, there are granulation holes 601 for extruding particles. And on the outer wall of the middle part of the granulating plate 6, there is also a side connecting groove 602. The inwardly convex strip 304 is fitted with the side connecting groove 602. On one side of the rotating rod 7, there is a roller connecting seat 5. On the roller connecting seat 5, there is a roller 501 for extruding carbon black particles. Inside the feed cylinder 202, there is also a triangular plate-shaped sliding plate 204. And outside the feed cylinder 202, there is also a discharge channel 203;

[0019] In a specific embodiment, the rotating rod 7 is fixedly connected to the roller connecting seat 5, and the top of the rotating rod 7 is fixedly connected to the upper connecting rod 4. When carbon black material is added to the top of the outer covering plate 3, the reduction motor inside the motor cover plate 2 is powered on to drive the rotating rod 7 inside the motor shaft mounting seat 101 to rotate, and at the same time drive the upper connecting rod 4 to rotate. After the upper connecting rod 4 rotates, it drives the outer covering plate 3 to start rotating in the reverse direction through the meshing of the second ratchet 401 and the first ratchet 301. At the same time, the carbon black material is gradually extruded inward through the spiral feed channel 303. The roller connecting seat 5 connected to the rotating rod 7 will rotate simultaneously, and cooperate with the granulating plate 6 to achieve the effect of increasing the rotation speed of the roller connecting seat 5, and can further increase the saturation of the particles.

[0020] Furthermore, the reduction motor and the motor shaft mounting seat 201 are common devices for those skilled in the art, and their specific connection methods will not be elaborated here. At the same time, the side connecting groove 602 of the granulating plate 6 is fixedly connected to the inwardly convex strip 304 of the outer covering plate 3. When the outer covering plate 3 rotates, it can drive the granulating plate 6 to rotate simultaneously to improve the rotation rate and the granulation saturation of the incoming carbon black particles.

Claims

1. A granulation device for producing carbon black particles, characterized in that: It includes a bottom mounting plate (1). Above the bottom mounting plate (1), there is a motor cover plate (2). Inside the motor cover plate (2), there is a reduction motor. The output shaft of the reduction motor is provided with a motor shaft connecting seat (201). Above the motor shaft connecting seat (201), there is a rotating rod (7). At the top of the rotating rod (7), there is an upper connecting rod (4). And on one side of the rotating rod (7), there is a material cylinder (202). Above the material cylinder (202), there is a particle plate (6). On one side of the particle plate (6), there is an outer covering plate (3).

2. The granulation equipment for producing carbon black particles according to claim 1, characterized in that: Inside the top of the outer covering plate (3), there is a first tooth (301). On the outer wall of the upper connecting rod (4), there is a second tooth (401). The first tooth (301) meshes with the second tooth (401). And inside the inner wall of the outer covering plate (3), there is also a feed channel (303).

3. The granulation equipment for producing carbon black particles according to claim 2, characterized in that: The feed channel (303) is spiral. And below the feed channel (303), there is also an inwardly protruding inner protruding strip (304). On the particle plate (6), there are particle holes (601) for particle extrusion. And on the outer wall of the middle part of the particle plate (6), there is also a side connecting groove (602). The inner protruding strip (304) is fitted with the side connecting groove (602).

4. The granulation equipment for producing carbon black particles according to claim 1, wherein: On one side of the rotating rod (7), there is a roller connecting seat (5). On the roller connecting seat (5), there is a roller (501) for extruding carbon black particles.

5. The granulation equipment for producing carbon black particles according to claim 1, characterized in that: Inside the material cylinder (202), there is also a triangular plate-shaped sliding material plate (204). And outside the material cylinder (202), there is a discharge channel (203).