Electrostatic aluminum foam sorting machine

By designing the meshing structure of arc-shaped electrode plates and gears, the problem of inconvenient adjustment of electrode plates is solved, and efficient sorting of electrostatic aluminum foam sorting machine is achieved, improving the sorting efficiency and effect.

CN223055832UActive Publication Date: 2025-07-04SHUNPING HONGXU MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202421980388.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-15
Publication Date
2025-07-04
Estimated Expiration
2034-08-15

AI Technical Summary

Technical Problem

It is difficult for existing electrostatic sorting machines to easily adjust the position of the electrode plate, which makes it impossible to select the appropriate electrode plate position according to the content of different materials in the solid mixture, affecting the sorting effect.

Method used

The electrode plate is designed with an arc-shaped structure, and a rack is provided on its outer convex surface. The rack meshes with the gears. By rotating the rotary disc, the electrode plate moves rapidly within a certain range and adjusts the position of the electrode plate.

Benefits of technology

The ability to sort solid mixtures is improved, the sorting efficiency and effect is improved, the repeated processing of materials after the initial sorting is reduced, and the dropping point and sorting effect of materials are optimized.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223055832U_ABST
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Abstract

The utility model discloses an electrostatic aluminum foam sorting machine, and belongs to the technical field of electrostatic sorting machines. A static aluminum foam sorting machine comprises a feeding bin and a machine frame and further comprises a charge output mechanism, a feeding roller is arranged in the feeding bin, a transmission wheel is arranged on one side of the feeding roller, a hopper is arranged above the feeding bin, a first sorting roller is arranged in the machine frame, a second sorting roller is arranged below the first sorting roller, and the second sorting roller is arranged below the second sorting roller. A second cleaning roller is arranged on one side of the second sorting roller, a front baffle is arranged on one side of the guide plate, and a front discharging port is formed in the lower portion of the guide plate. In order to solve the problem that the proper position of an electrode plate cannot be selected according to the content of different materials in a solid mixture because the position of the electrode plate is difficult to adjust simply and conveniently, the electrode plate is designed into an arc-shaped structure, a rack is arranged on the outer convex surface of the electrode plate, and the rack is meshed with a gear to control the gear to rotate; and the electrode plate is further driven to quickly move within a certain range.
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Description

Technical Field

[0001] The utility model relates to the technical field of electrostatic separators, in particular to an electrostatic aluminum foam separator. Background Art

[0002] An electrostatic separator is a method of separation that utilizes the electrical property differences of each component in a solid material in a high-voltage electric field, and is applicable to the separation of materials with different electrical conductivity of each component. The charging method of the material in the electrostatic separator is direct conduction charging. The material directly contacts the conduction electrode. The material with good electrical conductivity will obtain the same charge as the electrode polarity and be repelled, while the material with poor electrical conductivity or non-conductor contacts the charged roller and is polarized, generating opposite bound charges at one end close to the roller and being attracted by the roller, thus realizing the separation of materials with different electrical properties.

[0003] Chinese Patent with Publication No. CN214160052U discloses an electrostatic separator. By performing two-stage electrostatic separation on the material and separating the mixture after the first electrostatic separation again by electrostatic separation, it is not necessary to put the material after the initial electrostatic separation into the equipment again, improving the electrostatic separation effect and quality. At the same time, the electric plate, the material guide plate and the partition plate inside the housing can be adjusted in position inside the housing by turning the bolts, which is convenient for corresponding adjustment according to different materials.

[0004] In the above patent, there is a problem that it is difficult to simply adjust the position of the electrode plate, so it is impossible to select the appropriate position of the electrode plate according to the content of different materials in the solid mixture; therefore, it does not meet the existing requirements, and an electrostatic aluminum foam separator is proposed for this. Summary of the Utility Model

[0005] The purpose of the utility model is to provide an electrostatic aluminum foam separator. By designing the electrode plate as an arc structure, a rack is arranged on its convex surface, the rack meshes with a gear, and the gear is installed on the gear shaft. A turntable is arranged at one end of the gear shaft. When it is necessary to adjust the position of the electrode plate, the turntable is rotated to drive the gear to rotate, and then drive the electrode plate to move quickly within a certain range, which can solve the problems in the prior art.

[0006] To achieve the above object, the utility model provides the following technical solutions: An electrostatic aluminum foam separator, including a feeding bin and a frame, further comprising a charge output mechanism. A feeding roller is arranged inside the feeding bin, a transmission wheel is arranged on one side of the feeding roller, and the feeding roller is connected to the first transmission wheel through a shaft. A hopper is arranged above the feeding bin, and an observation port is arranged on the side of the hopper. A first sorting roller is arranged inside the frame, a guide plate is arranged below the first sorting roller, a first cleaning roller is arranged on one side of the first sorting roller, a second sorting roller is arranged below the first sorting roller, a second cleaning roller is arranged on one side of the second sorting roller, a side discharge port is arranged below the second sorting roller, a front baffle is arranged on one side of the guide plate, and a front discharge port is arranged below the guide plate.

[0007] Preferably, a square channel is arranged at the contact surface between the feeding bin and the hopper, and the lower part of the feeding bin is in an open state.

[0008] Preferably, a plurality of rakes for grasping materials are arranged on the surface of the feeding roller.

[0009] Preferably, brush hairs are arranged on the surfaces of the first cleaning roller and the second cleaning roller, side baffles are arranged below the first cleaning roller and the second cleaning roller, and rollers are arranged at one ends of the first cleaning roller and the second cleaning roller.

[0010] Preferably, rollers are arranged at one ends of the first sorting roller and the second sorting roller.

[0011] Preferably, the charge output mechanism includes electrode plates, gears, gear shafts, fixed rods, turntables, positioning plates and fixed seats. The turntable is installed at one end of the gear shaft, the electrode plates are installed at both ends of the fixed rod, the gears are installed at both ends of the gear shaft, and the positioning plates and the fixed seats are fixed to the frame by screws.

[0012] Preferably, a plurality of wires are arranged between the electrode plates. The electrode plates are of an arc-shaped structure, and racks are arranged on the convex surfaces of the electrode plates, and the racks are meshed with the gears.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] 1. By designing the electrode plates into an arc-shaped structure, racks are arranged on their convex surfaces, the racks are meshed with the gears, the gears are installed on the gear shafts, and a turntable is arranged at one end of the gear shaft. When the position of the electrode plates needs to be adjusted, the turntable is rotated to drive the gears to rotate, and then the electrode plates are driven to move quickly within a certain range, improving the ability to separate solid mixtures.

[0015] 2. By arranging a second sorting roller below the first sorting roller, the utility model can sort the solid mixture twice, reducing the situation that the materials after the first electrostatic sorting need to be put into the equipment again, improving the efficiency of electrostatic sorting. At the same time, the sorting roller is thickened on the basis of the traditional structure, enhancing the sorting effect.

[0016] 3. When sorting for the first time, the utility model optimizes the structure of the guide plate, enabling the sorted materials to fall more reasonably into the lower front discharge port, adjusts the distance between the sorting roller and the baffle, enabling the sorted materials to fall to a suitable throwing point, and at the same time optimizes the electrostatic working data, enhancing the sorting effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is the overall front view of the utility model;

[0018] Figure 2 is the schematic diagram of the frame structure of the utility model;

[0019] Figure 3 is the overall cross-sectional view of the utility model;

[0020] Figure 4 is the schematic diagram of the charged output mechanism structure of the utility model.

[0021] In the figure: 1. Hopper; 101. Observation port; 2. Feeding bin; 201. Feeding roller; 202. Driving wheel; 3. Side discharge port; 301. Side baffle; 4. Front discharge port; 401. Front baffle; 402. Guide plate; 5. Frame; 6. First cleaning roller; 601. Second cleaning roller; 7. First sorting roller; 701. Second sorting roller; 8. Charged output mechanism; 801. Electrode plate; 802. Gear; 803. Gear shaft; 804. Fixed rod; 805. Turntable; 806. Positioning plate; 807. Fixed seat. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0023] To solve the problem that it is difficult to simply adjust the position of the electrode plate, and thus it is impossible to select a suitable position of the electrode plate according to the content of different materials in the solid mixture, please refer to Figures 1-4, an embodiment provided by the present utility model: an electrostatic aluminum foam separator, which includes a feeding bin 2 and a frame 5, and also includes a charge output mechanism 8. A feeding roller 201 is arranged inside the feeding bin 2. A transmission wheel 202 is arranged on one side of the feeding roller 201. The transmission wheel 202 is externally connected to a motor. The feeding roller 201 and the first transmission wheel 202 are connected by a shaft. A hopper 1 is arranged above the feeding bin 2. An observation port 101 is arranged on the side of the hopper 1. A first sorting roller 7 is arranged inside the frame 5. A guide plate 402 is arranged below the first sorting roller 7. A first cleaning roller 6 is arranged on one side of the first sorting roller 7. A second sorting roller 701 is arranged below the first sorting roller 7. A second cleaning roller 601 is arranged on one side of the second sorting roller 701. A side discharge port 3 is arranged below the second sorting roller 701. A front baffle 401 is arranged on one side of the guide plate 402. A front discharge port 4 is arranged below the guide plate 402.

[0024] A square channel is arranged at the contact surface between the feeding bin 2 and the hopper 1. The lower part of the feeding bin 2 is in an open state. A number of rakes for grasping materials are arranged on the surface of the feeding roller 201. The feeding roller 201 rotates continuously inside. The rakes on its surface grab the solid mixture falling from the hopper and send it to the first sorting roller 7 below, preventing the solid mixture from getting stuck inside the hopper 1 or the feeding bin 2. The staff can judge whether there is a blockage by observing the observation port 101 on the side of the hopper 1 and the amount of material discharged from the discharge port, further improving the sorting efficiency.

[0025] Side baffles 301 are arranged below both the first cleaning roller 6 and the second cleaning roller 601. Brush hairs are arranged on the surfaces of the first cleaning roller 6 and the second cleaning roller 601. The brush hairs contact the surface of the sorting roller and can sweep off the materials bound on the sorting roller. The swept-off materials finally slide out from the side discharge port 3. Rollers are arranged at one end of both the first cleaning roller 6 and the second cleaning roller 601. Rollers are arranged at one end of both the first sorting roller 7 and the second sorting roller 701. The rollers are externally connected to an engine. Starting the external engine can drive the rollers to rotate.

[0026] The first sorting roller 7 and the second sorting roller 701 cooperate with each other, and can perform two sorts on the solid mixture, reducing the situation that the materials after the initial electrostatic sorting need to be put into the equipment again, improving the efficiency of electrostatic sorting. At the same time, on the basis of the traditional structure, the sorting rollers are thickened, further improving the sorting effect.

[0027] The charged output mechanism 8 includes an electrode plate 801, a gear 802, a gear shaft 803, a fixed rod 804, a turntable 805, a positioning plate 806 and a fixed seat 807. The turntable 805 is installed at one end of the gear shaft 803. The electrode plates 801 are installed at both ends of the fixed rod 804. The gears 802 are installed at both ends of the gear shaft 803. The positioning plate 806 and the fixed seat 807 are fixed to the frame 5 by screws. A number of wires are arranged between two opposing electrode plates 801. The electrode plate 801 is of an arc-shaped structure. A rack is provided on the convex surface of the electrode plate 801. The rack meshes with the gear 802. When it is necessary to adjust the position of the electrode plate 801, the turntable 805 is rotated to drive the gear 802 to rotate, thereby driving the electrode plate 801 to move quickly within a certain range, so as to change the throwing point of the material, and further improving the ability to separate solid mixtures.

[0028] Working principle: The solid mixture in the hopper 1 falls onto the first sorting roller 7. The materials with poor conductivity or non-conductors in the solid mixture come into contact with the first sorting roller 7 and are polarized, so that they are bound to the surface of the first sorting roller 7. The materials with good conductivity are repelled, and at the same time are attracted by the charged output mechanism 8 and fall out through the front discharge port 4 under the action of gravity. After the initial sorting, the solid mixture bound to the first sorting roller 7 is swept off by the first cleaning roller 6 and directly falls onto the surface of the second sorting roller 701, so as to perform secondary sorting. Finally, the materials with poor conductivity slide out through the side discharge port 3, and the materials with good conductivity slide out through the front discharge port 4.

[0029] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprises", "comprising" or any other variation thereof is intended to cover a non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.

[0030] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An electrostatic aluminum foam separator, comprising a feeding bin (2) and a frame (5), characterized in that, It further includes a charged output mechanism (8). Inside the feeding bin (2), there is a feeding roller (201). On one side of the feeding roller (201), there is a transmission wheel (202). The feeding roller (201) and the transmission wheel (202) are connected by a shaft. Above the feeding bin (2), there is a hopper (1). On the side of the hopper (1), there is an observation port (101). Inside the frame (5), there is a first sorting roller (7). Below the first sorting roller (7), there is a guiding plate (402). On one side of the first sorting roller (7), there is a first cleaning roller (6). Below the first sorting roller (7), there is a second sorting roller (701). On one side of the second sorting roller (701), there is a second cleaning roller (601). Below the second sorting roller (701), there is a side discharge port (3). On one side of the guiding plate (402), there is a front baffle (401). Below the guiding plate (402), there is a front discharge port (4).

2. The electrostatic aluminum foam separator according to claim 1, wherein: The contact surface between the feeding bin (2) and the hopper (1) is provided with a square channel, and the lower part of the feeding bin (2) is in an open state.

3. The electrostatic aluminum foam separator according to claim 1, wherein: On the surface of the feeding roller (201), there are several rakes for grasping materials.

4. The electrostatic aluminum foam separator according to claim 1, characterized in that: On the surfaces of the first cleaning roller (6) and the second cleaning roller (601), there are brush hairs. Below the first cleaning roller (6) and the second cleaning roller (601), there are side baffles (301). At one end of the first cleaning roller (6) and the second cleaning roller (601), there are rollers.

5. The electrostatic aluminum foam separator according to claim 1, wherein: At one end of the first sorting roller (7) and the second sorting roller (701), there are rollers.

6. The electrostatic aluminum foam separator according to claim 1, characterized in that: The charged output mechanism (8) includes an electrode plate (801), a gear (802), a gear shaft (803), a fixing rod (804), a turntable (805), a positioning plate (806), and a fixing seat (807). The turntable (805) is installed at one end of the gear shaft (803). The electrode plates (801) are installed at both ends of the fixing rod (804). The gears (802) are installed at both ends of the gear shaft (803). The positioning plate (806) and the fixing seat (807) are fixed to the frame (5) by screws.

7. An electrostatic aluminum foam separator according to claim 6, characterized in that: Between the electrode plates (801), there are several wires. The electrode plate (801) is of an arc structure. On the convex surface of the electrode plate (801), there is a rack, and the rack meshes with the gear (802).

Citation Information

Patent Citations

  • Electrostatic separator

    CN214160052U