Plate shearing machine for manufacturing color steel plates

By introducing vertical columns, support plates, arc frames, rollers, racks and gear structures into the shearing machine, and using a micro motor to drive the rack to move, the problems of sharp color steel plate accidental injury and slippage damage are solved, and safe and convenient color steel plate extraction is achieved.

CN223056802UActive Publication Date: 2025-07-04DONGGANG LONGTAI LIGHT STEEL COLOR PLATE ENG CO LTD
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Patent Information

Application Number
CN202422028462.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-07-04
Estimated Expiration
2034-08-21

AI Technical Summary

Technical Problem

Sharp color steel plates may accidentally injure staff, and color steel plates will cause damage when they fall directly to the ground, reducing the practicality of the shearing machine.

Method used

A shearing machine is designed, including vertical columns, support plates, arc frames, rollers, racks and gear structures. The gears are driven by a micro motor to drive the gears to move, adjust the position of the lifting racks, avoid artificially operating color steel plates to remove the material, and use the rollers to accelerate the slide and reduce damage.

Benefits of technology

It effectively avoids injuries to staff, reduces damage to colored steel plates when they slide, and improves the safety and practicality of the shearing machine.

✦ Generated by Eureka AI based on patent content.

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Abstract

The plate shearing machine comprises a plate shearing machine body, a plate shearing mechanism and a numerical control system, the plate shearing mechanism is arranged in the plate shearing machine body, the numerical control system is arranged on the front face of the plate shearing machine body, two vertical frames are arranged on the back face of the plate shearing machine body, and vertical columns are fixedly installed in the two vertical frames. One end of each vertical column is sleeved with a supporting plate, one side of each supporting plate is provided with an arc-shaped frame, the vertical columns, the arc-shaped frames, the rollers, the racks and the gears are arranged, a color steel plate sheared by the plate shearing mechanism falls onto the surfaces of the multiple rollers, a rotating rod is rotated to drive a lifting frame to incline, and the color steel plate can be conveniently sheared off. By means of the structure, workers are prevented from being injured by manually moving color steel plates for discharging, after a micro motor is started, a gear is driven to rotate, and then a rack connected with the gear in a meshed mode is driven to move up and down, so that the position height of the lifting frame can be adjusted, and feeding and discharging of the color steel plates are more convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of color steel plate production, and particularly relates to a shearing machine for making color steel plates. Background Technique

[0002] The production process of color steel plates mainly includes steps such as raw material preparation, pretreatment, coating application, and subsequent processing. First, the required raw materials are prepared, mainly the base plate and coating. Then, the base plate will be subjected to pretreatment and coating processes in sequence. After drying and cooling, necessary subsequent processing of the color steel plate is required, such as cutting, coiling, etc., to meet different usage requirements. Among them, a shearing machine is needed for cutting the color steel plate. The shearing machine for color steel plates is a mechanical device specifically used for cutting color steel plates. Its working principle is mainly to use shear force to quickly and accurately cut the color steel plate into the required size and shape. The shearing machine is equipped with a shearing mechanism and a numerical control system. The shearing mechanism can cut the color steel plate into appropriate sizes while pressing it tightly.

[0003] The cut color steel plate needs to be manually moved to the ground by workers. The sharp color steel plate may accidentally injure the hands of workers, and the distance between the ground and the shearing position of the shearing machine is relatively far. When the color steel plate directly falls to the ground, there will be different degrees of dents and damages on the surface, reducing the practicality of the shearing machine. Therefore, a shearing machine for making color steel plates is designed. Content of the Utility Model

[0004] The purpose of the utility model is to provide a shearing machine for making color steel plates to solve the problems raised in the above background technique that the sharp color steel plate may accidentally injure the hands of workers, and the distance between the ground and the shearing position of the shearing machine is relatively far. When the color steel plate directly falls to the ground, there will be different degrees of dents and damages on the surface.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A shearing machine for making color steel plates, including a shearing machine body, a shearing mechanism, and a numerical control system. The shearing mechanism is arranged inside the shearing machine body, the numerical control system is arranged on the front of the shearing machine body, there are two vertical frames arranged on the back of the shearing machine body, vertical columns are fixedly installed inside both of the two vertical frames, support plates are sleeved at one ends of both of the two vertical columns, arc-shaped frames are arranged on one sides of both of the two support plates, a rotating rod is arranged between the inner walls of the two arc-shaped frames, a lifting frame is sleeved at one end of the rotating rod, a plurality of limiting shafts are arranged inside the lifting frame, rollers are sleeved at one ends of the plurality of limiting shafts, an extension rod is arranged on one side of one of the support plates, and a micro motor is arranged on one side of the shearing machine body.

[0006] As a preferred technical solution of the utility model, the plurality of rollers are movably sleeved on one end of the plurality of limit shafts respectively, and the rotating rod is rotatably connected to the inner walls of the two arc-shaped frames.

[0007] As a preferred technical solution of the utility model, the diameters of the multiple rollers are all larger than the diameters of the multiple limiting shafts.

[0008] As a preferred technical solution of the utility model, a rack is fixedly mounted on one end of the extension rod, and the output shaft of the micro motor is transmission-connected with a gear.

[0009] As a preferred technical solution of the present invention, the gear is meshingly connected with the rack.

[0010] As a preferred technical solution of the utility model, the two support plates are movably mounted on one end of the two vertical columns respectively, and one side of the two arc-shaped frames is fixedly connected to one side of the two support plates respectively.

[0011] As a preferred technical solution of the utility model, the length of the two arc-shaped frames is greater than the length of the two support plates.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] The utility model discloses a shearing machine for making color steel plates. A vertical column, a supporting plate, an arc frame, rollers, racks and gears are arranged. The color steel plates sheared off by the shearing mechanism will fall onto the surfaces of a plurality of rollers. By rotating a rotating rod, the lifting frame will be driven to tilt. The color steel plates will gradually slide on the surfaces of the plurality of rollers. The rollers can rotate at one end of the corresponding limit shafts, thereby accelerating the speed at which the color steel plates slide downward. The structure prevents workers from being injured by manually moving the color steel plates for unloading. After the micro motor is started, it drives the gears to rotate, and then drives the racks meshing with the gears to move up and down, thereby adjusting the position height of the lifting frame, and making the loading and unloading of the color steel plates more convenient.

[0014] The utility model discloses a shearing machine for making color steel plates. A rotating rod, a limiting shaft, an extension rod and a lifting frame are provided. After the rack is meshed with the gear, force is transmitted to a supporting plate, and the supporting plate can move up and down on one end of a vertical column. When the gear rotates clockwise, the rack is driven to move downward, and the supporting plate and the lifting frame can move downward at the same time, and the distance between the lifting frame and the ground will gradually decrease. One of the supporting plates is connected to the rack by the extension rod, and the movement of the rack will drive the supporting plate to move at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a front view structural schematic diagram of the utility model;

[0016] Figure 2 Schematic diagram of the rear view structure of the present utility model;

[0017] Figure 3 Schematic diagram of the partial front view structure of the present utility model;

[0018] Figure 4 Schematic diagram of the partial side view structure of the present utility model.

[0019] In the figure: 1, shearing machine body; 2, shearing mechanism; 3, numerical control system; 4, vertical frame; 5, vertical column; 6, support plate; 7, arc-shaped frame; 8, rotating rod; 9, lifting frame; 10, limiting shaft; 11, roller; 12, extension rod; 13, rack; 14, micro motor; 15, gear. Specific embodiments

[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0021] Please refer to Figures 1-4 , the present utility model provides a technical solution for a shearing machine for making color steel plates;

[0022] Embodiment 1:

[0023] As Figures 1-3 shown, a shearing machine for making color steel plates includes a shearing machine body 1, a shearing mechanism 2 and a numerical control system 3. The shearing mechanism 2 is arranged inside the shearing machine body 1, the numerical control system 3 is arranged on the front of the shearing machine body 1, two vertical frames 4 are arranged on the back of the shearing machine body 1, vertical columns 5 are fixedly installed inside both vertical frames 4, support plates 6 are sleeved at one end of both vertical columns 5, arc-shaped frames 7 are arranged on one side of both support plates 6, a rotating rod 8 is arranged between the inner walls of both arc-shaped frames 7, a lifting frame 9 is sleeved at one end of the rotating rod 8, a plurality of limiting shafts 10 are arranged inside the lifting frame 9, rollers 11 are sleeved at one end of all the limiting shafts 10, an extension rod 12 is arranged on one side of one of the support plates 6, a micro motor 14 is arranged on one side of the shearing machine body 1, the color steel plate gradually slides on the surfaces of the plurality of rollers 11, and the rollers 11 can rotate at one end of the corresponding limiting shafts 10, thereby accelerating the downward sliding speed of the color steel plate. Through this structure, it is avoided that the staff is injured by manually moving the color steel plate for blanking. After the micro motor 14 is started, it drives the gear 15 to rotate, and then drives the rack 13 engaged with it to move up and down.

[0024] Embodiment 2:

[0025] Based on Embodiment 1, as Figure 1 and Figure 4 shown, a rack 13 is fixedly installed at one end of the extension rod 12, the output shaft of the micro motor 14 is drivingly connected with a gear 15, two support plates 6 are respectively movably sleeved on one end of two vertical columns 5, and one side of two arc-shaped frames 7 is respectively fixedly connected with one side of two support plates 6. For a shearing machine for making color steel plates of the present utility model, by arranging a rotating rod 8, a limiting shaft 10, an extension rod 12 and a lifting frame 9, after the rack 13 meshes with the gear 15, the force will be transmitted to the support plate 6, and the support plate 6 can move up and down at one end of the vertical column 5. When the gear 15 rotates clockwise, it drives the rack 13 to move downward.

[0026] Working principle: The production process of color steel plates mainly includes steps of raw material preparation, pretreatment, coating application and subsequent treatment. First, prepare the required raw materials, mainly the base plate and the coating. Then, the base plate will be subjected to pretreatment and coating processes in sequence. After drying and cooling, necessary subsequent treatment of the color steel plate, such as cutting and coiling, is required to meet different usage requirements. Among them, a shearing machine is needed for cutting the color steel plate. The shearing machine for color steel plates is a mechanical device specially used for cutting color steel plates. Its working principle is mainly to use the shearing force to quickly and accurately cut the color steel plate into the required size and shape. The shearing machine is equipped with a shearing mechanism 2 and a numerical control system 3. The shearing mechanism 2 can cut the color steel plate into a suitable size while pressing it tightly. The cut color steel plate needs to be manually moved to the ground by the staff. The sharp color steel plate may accidentally injure the hands of the staff, and the distance between the ground and the shearing position of the shearing machine is relatively far. When the color steel plate directly falls to the ground, there will be different degrees of depression and damage on the surface, reducing the practicability of the shearing machine. Therefore, the color steel plate cut by the shearing mechanism 2 will fall onto the surfaces of a plurality of rollers 11. Rotating the rotating rod 8 will drive the lifting frame 9 to tilt, and the color steel plate will gradually slide on the surfaces of the plurality of rollers 11. The rollers 11 can rotate at one end of the corresponding limiting shaft 10, thereby accelerating the downward sliding speed of the color steel plate. Through this structure, it is avoided that the staff is injured by manually moving the color steel plate for blanking. After the micro motor 14 is started, it drives the gear 15 to rotate, and then drives the rack 13 engaged with it to move up and down, so that the position height of the lifting frame 9 can be adjusted, making the loading and unloading of the color steel plate more convenient. After the rack 13 meshes with the gear 15, the force will be transmitted to the support plate 6, and the support plate 6 can move up and down at one end of the vertical column 5. When the gear 15 rotates clockwise, it drives the rack 13 to move downward, and the support plate 6 and the lifting frame 9 can move downward at the same time. The distance between the lifting frame 9 and the ground will gradually decrease. One of the support plates 6 is connected with the rack 13 through an extension rod 12, and the movement of the rack 13 will drive the support plate 6 to move at the same time.

[0027] In the description of the present utility model, it should be understood that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model.

[0028] In the present utility model, unless otherwise clearly specified and defined, for example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements or the interaction relationship between two elements. Unless otherwise clearly defined, for those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0029] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present utility model, and the scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A shearing machine for making color steel plates, comprising a shearing machine body (1), a shearing mechanism (2) and a numerical control system (3). The shearing mechanism (2) is arranged inside the shearing machine body (1), and the numerical control system (3) is arranged on the front of the shearing machine body (1), characterized in that: On the back of the shearing machine body (1), there are two vertical frames (4). Inside each of the two vertical frames (4), there is a vertically installed column (5). One end of each of the two vertically installed columns (5) is sleeved with a support plate (6). On one side of each of the two support plates (6), there is an arc-shaped frame (7). Between the inner walls of the two arc-shaped frames (7), there is a rotating rod (8). One end of the rotating rod (8) is sleeved with a lifting frame (9). Inside the lifting frame (9), there are multiple limiting shafts (10). One end of each of the multiple limiting shafts (10) is sleeved with a roller (11). On one side of one of the support plates (6), there is an extension rod (12). On one side of the shearing machine body (1), there is a micro-motor (14).

2. The shearing machine for making color steel plates according to claim 1, wherein: One end of each of the multiple rollers (11) is movably sleeved with one end of each of the multiple limiting shafts (10), and the rotating rod (8) is rotatably connected between the inner walls of the two arc-shaped frames (7).

3. The plate shearing machine for manufacturing color steel plates according to claim 2, characterized in that: The diameters of the multiple rollers (11) are all larger than the diameters of the multiple limiting shafts (10).

4. A shearing machine for manufacturing color steel plates according to claim 1, characterized in that: One end of the extension rod (12) is fixedly installed with a rack (13), and the output shaft of the micro-motor (14) is drivingly connected with a gear (15).

5. A plate shearing machine for manufacturing color steel plates according to claim 4, characterized in that: The gear (15) is meshed with the rack (13).

6. The shearing machine for making color steel plates according to claim 1, wherein: The two support plates (6) are respectively movably sleeved with one end of the two vertically installed columns (5), and one side of each of the two arc-shaped frames (7) is fixedly connected with one side of each of the two support plates (6).

7. A shearing machine for manufacturing color steel plates according to claim 6, characterized in that: The lengths of the two arc-shaped frames (7) are both larger than the lengths of the two support plates (6).