Ratchet wheel type butt joint locking tool for welding operation

Through the ratchet welding operation, the combination of left support pipe, right support pipe and ratchet is used to solve the problem of operation complexity and low efficiency in the ship plane welding stage, and mechanized steel plate docking and locking are realized, improving welding efficiency.

CN223057603UActive Publication Date: 2025-07-04HEBEI XINGELITE LIFTING MASCH CO LTD
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Patent Information

Application Number
CN202422238615.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-07-04
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

The existing ship plane welding stage requires human cooperation, the operation is complex and easy to generate weld scars and pry marks, and the efficiency is low.

Method used

A ratchet welding work butt lock is designed. Through the combination of the left support pipe, the right support pipe and the ratchet, the thread direction of the left screw and the right screw is opposite, and the tensioning plate is driven to pull the two steel plates to be welded closer and lock, reducing manual operation.

Benefits of technology

Mechanized steel plate docking and locking is realized, the operation process is simplified, the welding efficiency is improved, and the occurrence of welding scars and pry marks is avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a ratchet wheel type butt joint locking tool for welding operation, which comprises a left supporting tube, a right supporting tube and a ratchet wheel arranged between the left supporting tube and the right supporting tube, a left screw rod and a right screw rod are respectively in threaded connection with the inside of the left end of the left supporting tube and the inside of the right end of the right supporting tube; the left lead screw and the right lead screw can rotate and stretch out and draw back in the left supporting pipe and the right supporting pipe respectively, the left lead screw is a left-hand thread lead screw, the right lead screw is a right-hand thread lead screw, the tail end of the left lead screw and the tail end of the right lead screw are connected with a tensioning plate, the tensioning plate is fixed to the surfaces of two steel plates to be welded in the using process, and the ratchet wheel is sleeved with a detachable ratchet wrench. The ratchet wrench is rotated to drive the ratchet wheel to rotate so as to drive the left supporting pipe and the right supporting pipe to rotate, the left lead screw and the right lead screw are retracted into the left supporting pipe and the right supporting pipe, and therefore the tensioning plate is driven to move inwards, and the effect of tensioning the steel plate is achieved. According to the utility model, two steel plates to be welded are pulled close, butted and locked by using a machine, the operation is simple, and the efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of butt joint plate welding construction in the plane stage during ship welding, and particularly relates to a ratchet type welding operation butt joint locking tool. Background Technique

[0002] In the ship manufacturing industry, during the butt joint plate construction in the plane stage, the traditional method is to weld baffles on an iron platform multiple times and manually cooperate with a crowbar to slowly move the steel plate to the welding position and then weld the steel plate. This welding method not only requires manual cooperation and complex operations during the welding process, but also causes weld scars and crowbar marks on the steel plate. After welding, it also requires manual labor, grinding, and repair welding, which is time-consuming and laborious.

[0003] Currently, there is an urgent need for a locking tool suitable for the ship plane welding stage, which can pull, butt joint, and lock two steel plates to be welded through the tool, avoiding manual operation and facilitating the welding operation. Summary of the Invention

[0004] In order to solve the above technical problems and be able to use machinery to pull, butt joint, and lock two steel plates to be welded, making the ship plane welding operation simple and improving the efficiency, the utility model provides a ratchet type welding operation butt joint locking tool, which is characterized in that it includes a left support pipe, a right support pipe, and a ratchet fixedly arranged between the left support pipe and the right support pipe. A left lead screw and a right lead screw are respectively threadedly connected to the inside of the left end of the left support pipe and the inside of the right end of the right support pipe. The left lead screw and the right lead screw can respectively rotate inside the left support pipe and the right support pipe to perform telescopic movement, and the thread directions of the left lead screw and the right lead screw are opposite. The left lead screw is a left-handed thread lead screw, and the right lead screw is a right-handed thread lead screw.

[0005] At the ends of the left lead screw and the right lead screw, tension plates are connected, and the tension plates are fixed on the surfaces of two steel plates to be welded during use.

[0006] A detachable ratchet wrench is sleeved on the ratchet. Rotating the ratchet wrench can drive the ratchet to rotate, and then drive the left support pipe and the right support pipe to rotate, retract the left lead screw and the right lead screw into the left support pipe and the right support pipe, thereby driving the tension plates to displace inwards, realizing the function of tightening two steel plates to be welded.

[0007] The ratchet is fixedly sleeved and welded on a ratchet sleeve. The left end of the ratchet sleeve is welded to the left support pipe, and the right end is welded to the right support pipe, that is, the ratchet is fixedly connected to the left support pipe and the right support pipe and does not need to be disassembled.

[0008] The ratchet wrench includes a circular ratchet sleeve at the top and a wrench handle at the lower part. The ratchet sleeve and the wrench handle are integrally formed. The inner diameter of the right opening of the ratchet sleeve is the same as the outer diameter of the ratchet. A retaining ring is provided on the left side surface of the ratchet sleeve. The outer edge of the retaining ring is welded to the inner edge of the left side surface of the ratchet sleeve. The inner diameter of the retaining ring is smaller than the outer diameter of the ratchet and larger than the outer diameter of the ratchet sleeve. After the ratchet wrench is sleeved into the left end of the left support pipe and moved to the right until the right opening of the ratchet sleeve is sleeved around the ratchet, at this time, the retaining ring on the left side surface of the ratchet sleeve is blocked by the left side surface of the ratchet, so that the ratchet sleeve cannot continue to move to the right.

[0009] On the outer side of the left side surface of the ratchet sleeve, a fixing nut is further provided. The fixing nut is screwed tightly on the ratchet sleeve through threads. The fixing nut is used to limit the leftward displacement of the ratchet sleeve.

[0010] A hollow pawl installation groove is provided inside the top end of the wrench handle, and a pawl is installed inside. The lower part of the ratchet sleeve is provided with a pawl through hole. The pawl passes through the pawl through hole and is connected to the ratchet inside the ratchet sleeve.

[0011] The lower end of the wrench handle is connected with a folding handle. The folding handle and the lower end of the wrench handle are pivotally connected through a handle connecting shaft. A fixing nut is installed between the folding handle and the wrench handle. After the fixing nut is loosened, 90-degree folding of the folding handle can be realized.

[0012] An anti-slip sleeve is installed at the lower end of the folding handle.

[0013] The pawl is fixed in the pawl installation groove by a press riveting fixing shaft. A pawl steel ball and a spring are installed below the pawl. The upper end of the spring presses the pawl steel ball against the pawl, and the lower end of the spring supports on the inner bottom surface of the pawl installation groove.

[0014] The utility model has the following advantages:

[0015] 1. It enables the flat-stage joint plate work and the steel plate welding work to use machinery to pull, butt and lock two steel plates to be welded. The operation is simple, the labor is reduced, and the efficiency is improved.

[0016] 2. The handle can be folded (for convenient use) and detached (for convenient transportation and storage).

[0017] 3. The ratchet wrench is convenient for disassembly and convenient for maintenance.

[0018] 4. The ratchet and the support pipe are designed as a whole, improving the overall stability of the support pipe. Description of the Drawings

[0019] Figure 1This is the front view schematic diagram of the overall utility model.

[0020] Figure 2 This is the disassembled schematic diagram of the utility model.

[0021] Figure 3 This is the schematic diagram of the ratchet wrench of the utility model.

[0022] Reference numerals in the drawings:

[0023] Left support tube; 2. Right support tube; 3. Ratchet; 4. Left lead screw; 5. Right lead screw; 6. Tightening plate; 7. Ratchet wrench; 8. Ratchet sleeve; 9. Ratchet housing; 10. Wrench handle; 11. Retaining ring; 12. Fixed nut; 13. Pawl mounting groove; 14. Pawl; 15. Pawl through hole; 16. Folding handle; 17. Handle connecting shaft; 18. Anti-slip sleeve; 19. Fixed nut. Detailed implementation manners

[0024] As Figures 1 to 3 shown, the utility model provides a ratchet type welding operation docking locking tool, which is characterized in that it includes a left support tube 1, a right support tube 2 and a ratchet 3 fixedly arranged between the left support tube 1 and the right support tube 2. A left lead screw 4 and a right lead screw 5 are respectively threadedly connected inside the left end of the left support tube 1 and the right end of the right support tube 2. The left lead screw 4 and the right lead screw 5 can respectively rotate and perform telescopic movement inside the left support tube 1 and the right support tube 2, and the thread directions of the left lead screw 4 and the right lead screw 5 are opposite. The left lead screw 4 is a left-handed thread lead screw, and the right lead screw 5 is a right-handed thread lead screw. The ends of the left lead screw 4 and the right lead screw 5 are both connected with a tightening plate 6, and the tightening plate 6 is fixed on the surfaces of two steel plates to be welded during use.

[0025] A detachable ratchet wrench 7 is sleeved on the ratchet 3. Rotating the ratchet wrench 7 can drive the ratchet 3 to rotate, and then drive the left support tube 1 and the right support tube 2 to rotate, retract the left lead screw 4 and the right lead screw 5 into the left support tube 1 and the right support tube 2, thereby driving the tightening plate 6 to move inwards, realizing the function of tightening two steel plates to be welded.

[0026] The ratchet 3 is fixedly sleeved and welded on a ratchet sleeve 8. The left end of the ratchet sleeve 8 is welded to the left support tube 1, and the right end is welded to the right support tube 2, that is, the ratchet 3 is fixedly connected to the left support tube 1 and the right support tube 2 and does not need to be disassembled.

[0027] The ratchet wrench 7 includes a circular ratchet sleeve 9 at the top and a wrench handle 10 at the lower part. The ratchet sleeve 9 and the wrench handle 10 are integrally formed. The inner diameter of the right opening of the ratchet sleeve 9 is the same as the outer diameter of the ratchet 3. A retaining ring 11 is provided on the left side surface of the ratchet sleeve 9. The outer edge of the retaining ring 11 is welded to the inner edge of the left side surface of the ratchet sleeve 9. The inner diameter of the retaining ring 11 is smaller than the outer diameter of the ratchet 3 and larger than the outer diameter of the ratchet socket 8. After the ratchet wrench 7 is sleeved into the left end of the left support pipe 1 and moved to the right until the right opening of the ratchet sleeve 9 is sleeved around the ratchet 3, at this time, the retaining ring 11 on the left side surface of the ratchet sleeve 9 is blocked by the left side surface of the ratchet 3, so that the ratchet sleeve 9 cannot continue to move to the right. On the outer side of the left side surface of the ratchet sleeve 9, a fixing nut 12 is further provided. The fixing nut 12 is screwed onto the ratchet socket 8 by threads. The fixing nut 12 is used to limit the leftward displacement of the ratchet sleeve 9.

[0028] A hollow pawl installation groove 13 is provided inside the top end of the wrench handle 10, and a pawl 14 is installed inside. The lower part of the ratchet sleeve 9 is provided with a pawl through hole 15. The pawl 14 passes through the pawl through hole 15 and is connected to the ratchet 3 inside the ratchet sleeve 9.

[0029] The lower end of the wrench handle 10 is connected with a folding handle 16. The folding handle 16 and the lower end of the wrench handle 10 are axially connected through a handle connecting shaft 17. A fixing nut 19 is installed between the folding handle 16 and the wrench handle 10. After the fixing nut 19 is loosened, 90-degree folding of the folding handle 16 can be realized.

[0030] An anti-slip sleeve 18 is installed at the lower end of the folding handle 16.

[0031] The pawl 14 is fixed in the pawl installation groove 13 by a press riveting fixing shaft. A pawl steel ball and a spring are installed below the pawl 14. The upper end of the spring presses the pawl steel ball against the pawl 14, and the lower end of the spring supports on the inner bottom surface of the pawl installation groove 13.

[0032] The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A ratchet - type butt - locking tool for welding operations, characterized in that, It includes a left support tube (1), a right support tube (2), and a ratchet wheel (3) fixedly arranged between the left support tube (1) and the right support tube (2). Inside the left end of the left support tube (1) and inside the right end of the right support tube (2), a left lead screw (4) and a right lead screw (5) are respectively threadedly connected. The left lead screw (4) and the right lead screw (5) can respectively rotate inside the left support tube (1) and the right support tube (2) for telescopic movement, and the thread directions of the left lead screw (4) and the right lead screw (5) are opposite. The left lead screw (4) is a left-handed threaded lead screw, and the right lead screw (5) is a right-handed threaded screw. At the ends of the left lead screw (4) and the right lead screw (5), tension plates (6) are connected. The tension plates (6) are fixed on the surfaces of two steel plates to be welded during use. A detachable ratchet wrench (7) is sleeved on the ratchet wheel (3). Rotating the ratchet wrench (7) can drive the ratchet wheel (3) to rotate, and then drive the left support tube (1) and the right support tube (2) to rotate, retracting the left lead screw (4) and the right lead screw (5) into the left support tube (1) and the right support tube (2) internally, thereby driving the tension plates (6) to displace inwards to achieve the effect of tightening the two steel plates to be welded.

2. The ratchet - type welding operation docking locking tool according to claim 1, characterized in that, The ratchet wheel (3) is fixedly sleeved and welded on a ratchet sleeve (8). The left end of the ratchet sleeve (8) is welded to the left support tube (1), and the right end is welded to the right support tube (2), that is, the ratchet wheel (3) is fixedly connected to the left support tube (1) and the right support tube (2) and does not need to be disassembled.

3. The ratchet type butt locking tool for welding operations according to claim 2, characterized in that, The ratchet wrench (7) includes a circular ratchet sleeve (9) at the top and a wrench handle (10) at the lower part. The ratchet sleeve (9) and the wrench handle (10) are integrally formed. The inner diameter of the right opening of the ratchet sleeve (9) is the same as the outer diameter of the ratchet wheel (3). A retaining ring (11) is arranged on the left side surface of the ratchet sleeve (9). The outer edge of the retaining ring (11) is welded to the inner edge of the left side surface of the ratchet sleeve (9). The inner diameter of the inner edge of the retaining ring (11) is smaller than the outer diameter of the ratchet wheel (3) and larger than the outer diameter of the ratchet sleeve (8). After the ratchet wrench (7) is inserted into the left end of the left support tube (1) and moved to the right until the right opening of the ratchet sleeve (9) is sleeved around the ratchet wheel (3), at this time, the retaining ring (11) on the left side surface of the ratchet sleeve (9) is blocked by the left side surface of the ratchet wheel (3), so that the ratchet sleeve (9) cannot continue to move to the right. On the outer side of the left side surface of the ratchet sleeve (9), a fixing nut (12) is also arranged. The fixing nut (12) is screwed onto the ratchet sleeve (8) by threads, and the fixing nut (12) is used to limit the leftward displacement of the ratchet sleeve (9).

4. The ratchet type butt welding operation docking locking tool according to claim 3, characterized in that, Inside the top end of the wrench handle (10), a hollow pawl installation groove (13) is arranged, and a pawl (14) is installed inside. The lower part of the ratchet sleeve (9) is provided with a pawl through hole (15), and the pawl (14) passes through the pawl through hole (15) and is connected to the ratchet wheel (3) inside the ratchet sleeve (9).

5. The ratchet - type welding operation butt - locking tool according to claim 3, characterized in that, The lower end of the wrench handle (10) is connected with a folding handle (16). The folding handle (16) and the lower end of the wrench handle (10) are pivotally connected through a handle connecting shaft (17). A fixing nut (19) is installed between the folding handle (16) and the wrench handle (10). After loosening the fixing nut (19), 90-degree folding of the folding handle (16) can be achieved.

6. The ratchet type welding operation butt locking tool according to claim 5, characterized in that, An anti-slip sleeve (18) is installed at the lower end of the folding handle (16).