Glass edge breakage detection device

By designing a glass edge crushing detection device, automatic detection is achieved using X-axis slide rails and detection optical fibers, the problems of large errors and low efficiency of artificial visual inspection are solved, the detection efficiency and accuracy are improved, and the quality of glass printing and production continuity are ensured.

CN223065197UActive Publication Date: 2025-07-04ANHUI ZHENXING INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421622449.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-07-04
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

In the prior art, glass edge breaking detection relies on manual visualization, which has large errors and low efficiency, which affects the quality and production efficiency of glass printing.

Method used

A glass edge breaking detection device is designed, using X-axis slide rail, detection fiber and vacuum adsorption table to realize automatic detection of glass edges, and judge edge defects by detecting optical fiber induction time, and adapt to glasses of different sizes.

Benefits of technology

It realizes efficient and accurate automatic detection of glass edge breakage, improves detection efficiency and accuracy, avoids manual errors, and ensures the quality of the printing process and production continuity.

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Abstract

The utility model relates to the field of detection, in particular to a glass edge breakage detection device which comprises a detection table and an X-axis sliding rail suspended above the table top of the detection table through a mounting frame, glass to be detected is fixed on a positioning table, the positioning table is in sliding fit with the X-axis sliding rail, and the edge to be detected of the glass is parallel to the X-axis sliding rail; at least one group of detection optical fibers are fixed between the X-axis slide rail and the table surface of the detection table; and the detection optical fibers and the to-be-detected edge part of the glass are positioned in the same vertical plane. According to the utility model, automatic detection of glass edge breakage is realized, and the detection efficiency and accuracy are high.
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Description

Technical Field

[0001] The utility model relates to the detection field, in particular to a glass edge breakage detection device. Background Art

[0002] Glass screen printing refers to the use of screen printing plates and glass glazes to perform decorative printing on glass products. The glass screen printing process requires the use of a glass screen printer as described in the announcement number "CN218287085U" to print on the glass, and completes the processes of stretching the screen, sizing, drying, exposure, developing, drying flat glass, cutting, grinding, cleaning and drying, printing, sintering, etc.

[0003] As glass is fragile, it is necessary to ensure that the edges of the glass are not broken before printing. If broken, the screen will be damaged during the printing process, and ink will be wasted, affecting production. At present, in order to prevent the glass from breaking before printing, it is often necessary to add an inspection station to observe the edge of the glass through manual visual inspection and screen out broken glass in time. However, this visual inspection method has errors in naked eye detection and is inefficient, so it needs to be solved urgently. Summary of the invention

[0004] In order to avoid and overcome the technical problems existing in the prior art, the utility model provides a glass edge breakage detection device. The utility model realizes automatic detection of glass edge breakage, and has high detection efficiency and accuracy.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A glass edge breakage detection device comprises a detection platform and an X-axis slide rail suspended above the detection platform surface through a mounting frame, the glass to be detected is fixed on the positioning platform and the positioning platform and the X-axis slide rail are slidably matched, the edge of the glass to be detected is arranged parallel to the X-axis slide rail; at least one group of detection optical fibers is also fixed between the X-axis slide rail and the detection platform surface, and the detection optical fibers and the edge of the glass to be detected are located in the same vertical plane.

[0007] As a further solution of the utility model: two groups of detection frames are symmetrically arranged below the bracket of the X-axis slide rail, and detection optical fibers are arranged on the two detection frames to correspond to the positions of the two side edges of the glass.

[0008] As a further solution of the utility model: a Z-axis slide rail is provided on the detection frame along the vertical direction, and the detection frame slides and cooperates with the bracket of the X-axis slide rail along the vertical direction through the Z-axis slide rail, and the moving path of the detection frame and the moving path of the positioning platform avoid each other in the vertical direction.

[0009] As a further solution of the utility model: the detection frame is horizontally provided with a Y-axis slide rail arranged perpendicularly to the X-axis slide rail, and the detection optical fiber is fixed after sliding along the Y-axis slide rail; the detection frame is also provided with a scale arranged along the length direction of the Y-axis slide rail.

[0010] As a further solution of the utility model: two sets of supporting frames parallel to each other are arranged on the positioning platform along the direction perpendicular to the X-axis slide rail, and conveying belts for conveying glass are arranged on the two supporting frames along the length direction, and the conveying belts are driven to rotate by the driving wheel.

[0011] As a further solution of the utility model: along the conveying direction of the conveyor belt, an adsorption platform which can be raised and lowered in the vertical direction is arranged at the rear end of the support frame, and the adsorption platform abuts against the glass surface after rising in the vertical direction; an adsorption hole connected with the vacuum adsorption equipment is opened on the surface of the adsorption platform.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The utility model suspends the X-axis slide rail on the surface of the detection table so that when the X-axis slide rail transports the glass to be detected, the detection optical fiber can be located below the glass. By aligning the detection optical fiber with the edge of the glass to be detected and calculating the passing time of the detection optical fiber sensing, it can be determined whether the edge of the transported glass is chipped or broken, thereby realizing automatic detection of broken glass edges with high detection efficiency and accuracy.

[0014] 2. The detection frame of the utility model can freely adjust the detection height of the detection optical fiber through the sliding cooperation of the bracket of the Z-axis slide rail and the X-axis slide rail. The arrangement of the Y-axis slide rail can adjust the horizontal distance between the detection optical fiber and the edge of the glass. With the cooperation of each other, the position of the detection optical fiber can be freely adjusted to adapt to the detection of glass of different sizes.

[0015] 3. The utility model receives and conveys the glass through the conveyor belt on the positioning table. When the glass is delivered to the right place, the glass is vacuum adsorbed and positioned through the adsorption table to ensure that the glass remains stable during the conveying process and the accuracy of the detection results is ensured. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the utility model.

[0017] Figure 2 For the utility model Figure 1 Enlarged view of point A in the middle.

[0018] In the figure:

[0019] 1. Testing table; 11. Mounting frame;

[0020] 2. X-axis slide rail; 3. Positioning table;

[0021] 31. Driving wheel; 32. Conveyor belt; 33. Adsorption table; 331. Adsorption hole

[0022] 4. Detection frame; 41. Z-axis slide rail; 42. Scale; 43. Detection optical fiber; 44. Y-axis slide rail Specific embodiments

[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention

[0024] Please refer to Figures 1 - 2 , in the embodiments of the present invention, a glass edge breakage detection device includes a detection table 1 and an X-axis slide rail 2 suspended above the tabletop of the detection table 1 through a mounting frame 11. The X-axis slide rail 2 is an electric slide rail for driving the positioning table 3 to slide, and the positioning table 3 is used to position the glass to be detected

[0025] The positioning table 3 includes two groups of parallel supporting brackets. The supporting brackets and the X-axis slide rail 2 are arranged perpendicular to each other for receiving and conveying the glass to be detected. The conveying unit on the supporting bracket is preferably a conveyor belt 32. The conveyor belt 32 is driven by a driving wheel 31 to rotate. After the glass is conveyed to the supporting bracket by the production line, it is conveyed along the direction perpendicular to the X-axis slide rail 2 on the conveyor belt 32 to the end of the supporting bracket. An adsorption table 33 may be provided at the end of the supporting bracket. The adsorption table 33 is driven by a linear power source such as a cylinder or a linear screw rod, so as to generate a lifting action in the vertical direction. When the glass is conveyed to the position along the supporting bracket, the adsorption table 33 rises and abuts against the lower surface of the glass. Adsorption holes 331 are formed on the adsorption table 33. The adsorption holes 331 can be connected to suction components such as a vacuum suction pump to adsorb the glass by vacuum suction to prevent the glass from shaking. After the detection is completed, the driving wheel 31 rotates in reverse to send the glass along the X-axis slide rail 2 direction to the next production station; for example, it can enter the next station, rotate 90 degrees and then be conveyed back to the detection device to detect the upper and lower sides of the glass

[0026] Two groups of detection frames 4 are symmetrically arranged below the bracket of the X-axis slide rail 2. A Y-axis slide rail 44 perpendicular to the X-axis slide rail 2 is horizontally opened on the detection frame 4. The detection optical fiber 43 slides along the Y-axis slide rail 44 and is fixed, so as to adjust the horizontal distance between the detection optical fiber 43 and the edge of the glass to be detected. A scale 42 arranged along the length direction of the Y-axis slide rail 44 is also provided on the detection frame 4 to judge the adjustment distance of the detection optical fiber 43

[0027] A Z-axis slide rail 41 is provided on the detection frame 4 in the vertical direction. The detection frame 4 is fixed after slidingly mating with the bracket of the X-axis slide rail 2 in the vertical direction through the Z-axis slide rail 41, so as to adjust the height of the detection optical fiber 43.

[0028] When the positioning table 3 fixes the glass and slides along the X-axis slide rail 2, the two side edges of the glass pass through the detection optical fiber 43, and the times t1 and t2 sensed by the two detection optical fibers 43 are recorded. t1 × shuttle speed = the left side length of the glass, and t2 × shuttle speed = the right side length of the glass. By comparing the lengths of the left and right sides or the values of t1 and t2, it can be determined whether the edge of the conveyed glass is missing a corner or broken, so as to determine whether the glass is broken.

[0029] The basic principles of the present application have been described above in conjunction with specific embodiments. However, it should be noted that the advantages, advantages, effects, etc. mentioned in the present application are only examples and not limitations, and it cannot be considered that these advantages, advantages, effects, etc. are essential for each embodiment of the present application. In addition, the above-disclosed specific details are only for the purpose of illustration and easy understanding, rather than limitations. The above details do not limit the present application to necessarily adopt the above specific details to implement.

[0030] The above description of the disclosed aspects is provided to enable any person skilled in the art to make or use the present application. Various modifications to these aspects will be readily apparent to those skilled in the art, and the general principles defined herein can be applied to other aspects without departing from the scope of the present application. Therefore, the present application is not intended to be limited to the aspects shown herein, but rather to the broadest scope consistent with the principles and novel features disclosed herein.

[0031] The above description has been given for purposes of illustration and description. In addition, this description is not intended to limit the embodiments of the present application to the forms disclosed herein. Although multiple example aspects and embodiments have been discussed above, those skilled in the art will recognize certain variations, modifications, changes, additions, and sub-combinations thereof.

Claims

1. A glass edge breakage detection device, characterized in that, It includes a detection table (1) and an X-axis slide rail (2) suspended above the tabletop of the detection table (1) through a mounting bracket (11). The glass to be detected is fixed on a positioning table (3), and the positioning table (3) is slidably engaged with the X-axis slide rail (2). The edge of the glass to be detected is arranged parallel to the X-axis slide rail (2). At least one group of detection optical fibers (43) is also fixed between the X-axis slide rail (2) and the tabletop of the detection table (1), and the detection optical fibers (43) and the edge of the glass to be detected are located in the same vertical plane.

2. The glass edge breakage detection device according to claim 1, characterized in that, Two groups of detection frames (4) are symmetrically arranged on the left and right below the bracket of the X-axis slide rail (2), and detection optical fibers (43) are arranged on both detection frames (4), so as to correspond to the positions of both sides of the glass.

3. The glass edge breakage detection device according to claim 2, characterized in that, A Z-axis slide rail (41) is vertically opened on the detection frame (4), and the detection frame (4) is slidably engaged with the bracket of the X-axis slide rail (2) in the vertical direction through the Z-axis slide rail (41). The movement path of the detection frame (4) and the movement path of the positioning table (3) are avoided in the vertical direction.

4. The glass edge breakage detection device according to claim 3, wherein, A Y-axis slide rail (44) perpendicular to the X-axis slide rail (2) is horizontally opened on the detection frame (4), and the detection optical fiber (43) is fixed after sliding along the Y-axis slide rail (44). A scale (42) is also arranged on the detection frame (4) along the length direction of the Y-axis slide rail (44).

5. A glass edge breakage detection device according to any one of claims 1 to 4, characterized in that, Two groups of parallel supporting brackets are arranged on the positioning table (3) along the direction perpendicular to the X-axis slide rail (2), and a conveying belt (32) for conveying the glass is arranged along the length direction on the two supporting brackets. The conveying belt (32) is driven to rotate by a driving wheel (31).

6. The glass edge breakage detection device according to claim 5, characterized in that, Along the conveying direction of the conveying belt (32), an adsorption table (33) that can be lifted in the vertical direction is arranged at the tail end of the supporting bracket. After the adsorption table (33) rises in the vertical direction, it abuts against the glass surface. Adsorption holes (331) communicated with a vacuum adsorption device are opened on the tabletop of the adsorption table (33).

Citation Information

Patent Citations

  • Glass screen printing follow-up mechanism and glass screen printing machine

    CN218287085U