Lead structure of stranding machine

Through the design of guide and drag reducer, the problems of unstable cable guidance and excessive friction in the lead structure of the wire twister are solved, stable traction of the cable and reduced friction are achieved, and the maintenance efficiency and service life of the equipment are improved.

CN223065922UActive Publication Date: 2025-07-04JILIN HECHENG ELECTRICAL APPLIANCES GROUP CO LTD
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Patent Information

Application Number
CN202422265656.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-07-04
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

After long-term use of the lead structure of the existing wire twister, the spring force decreases, resulting in unstable cable guidance and accelerated wear of rubber hose, affecting cable output and equipment maintenance efficiency.

Method used

In the lead structure of the wire twister, the design of a guide and a drag reducer is adopted. The guide consists of a mounting cover, a first wire wheel, an adjustment screw and a compression spring to provide tension; the drag reducer consists of the first and second mounting rings, the second wire wheel and the ball to reduce cable friction.

Benefits of technology

It realizes that cables maintain tension while reducing friction, preventing cables from breaking, reducing maintenance frequency and service life of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wire leading structure of a stranding machine, which relates to the technical field of branching equipment of the stranding machine and comprises a central shaft, two wire loading discs fixedly mounted on the outer side of the central shaft, a stranding eye disc fixedly mounted on the central shaft positioned on one side of one wire loading disc, a plurality of U-shaped grooves arranged in the wire loading discs, guiders arranged in the U-shaped grooves, and a plurality of guide holes arranged in the U-shaped grooves. The guider comprises a mounting cover, a first wire guide wheel is movably mounted in the mounting cover, and an adjusting screw rod is movably mounted at the top of the mounting cover. A plurality of U-shaped grooves are formed in the cable containing disc, the guider is arranged, the guider is composed of a mounting cover, a first cable guide wheel, an adjusting screw rod, a gasket, a compression spring and the like, it can be guaranteed that a cable is loosened under the condition that certain tension force is kept, the distance between a second mounting ring and a mounting base is adjusted through a nut, and therefore the cable can be loosened. And the compression process of the compression spring can be adjusted, so that the compression spring can be conveniently adjusted or rapidly replaced according to the use condition of the compression spring in the later period.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire splitting equipment of a stranding machine, and particularly relates to a lead wire structure of a stranding machine. Background Technique

[0002] A stranding machine is a mechanical device widely used in the stranding of various soft / hard conductor wires and electronic wires. It twists multiple single-conductor wires into one strand. During the operation of the stranding machine, the stranding disks rotate and rub against each other to tightly strand multiple wires together, which can enhance the mechanical strength of the cable. At the same time, it improves its electrical performance and anti-interference ability.

[0003] When stranding multiple cables, the cables will pass through multiple rotatable wire disks for twisting. For example, the Chinese utility model patent with the publication number CN210296037U: a lead wire disk of a copper wire stranding machine. This application can buffer the copper wire on the lead wire wheel through the buffer spring arranged at the lower end of the rotating shaft, thus effectively avoiding the situation that the copper wire breaks due to excessive pulling force. At the same time, through the cooperation of the telescopic spring and the U-shaped block, this application can not only limit the copper wire again, but also support the copper wire between the first wire disk and the second wire disk to avoid the copper wire between the two from becoming loose or collapsing. However, after a certain period of use, the springs cooperating with the lead wire wheel and the U-shaped block will have reduced spring force due to metal fatigue, resulting in different positions of multiple lead wire wheels and U-shaped blocks after being pressed, which will affect the guiding and output of the cable. In addition, the structural setting in this application requires replacing the spring, reducing the maintenance efficiency of the equipment. Moreover, when the cable passes through the through-tube in the second wire disk and the rubber hose, since the cable is transported from the first wire disk to the second wire disk and passes through the second wire disk, a certain angular change in the guiding will occur, resulting in continuous friction between the cable and the rubber hose, accelerating the damage progress of the rubber hose. As a result, the cable will directly rub against the through-tube from the damaged part of the rubber hose without timely maintenance of the rubber hose, causing the cable to be damaged by skinning. Content of the Utility Model

[0004] The purpose of the utility model is to provide a lead wire structure of a stranding machine, which can effectively solve the problems in the background technique.

[0005] To achieve the above purpose, the technical solution adopted by the utility model is as follows:

[0006] A lead wire structure of a stranding machine, including a central shaft, two wire spools are fixedly installed on the outer side of the central shaft, a stranding eye plate is fixedly installed on the central shaft on one side of one of the wire spools, a plurality of U-shaped grooves are opened in the wire spool, a guide is arranged in the U-shaped groove, the guide includes an installation cover, a first wire wheel is movably installed in the installation cover, an adjusting screw is movably installed at the top of the installation cover, and the installation cover is movably installed in the U-shaped groove. A damper is arranged in the stranding eye plate, the damper includes a first installation ring and a second installation ring, the first installation ring and the second installation ring are fixedly connected to each other and fixedly installed in the stranding eye plate, and a plurality of second wire wheels are movably installed between the first installation ring and the second installation ring, and a plurality of ball bearings are movably installed at both ends of the second wire wheel.

[0007] Preferably, a plurality of first installation grooves are opened on one side of the stranding eye plate, eye holes are opened on the inner sides of the first installation grooves, and the first installation grooves and the eye holes opened in the stranding eye plate enable the combination of the first installation ring and the second installation ring to be inserted and fixedly installed in the stranding eye plate.

[0008] Preferably, two limiting side plates are fixedly installed on both sides of the installation cover, a fixed seat is fixedly installed at the central position of the top of the installation cover, and the installation cover is inserted and installed in the U-shaped groove through the two limiting side plates on both sides.

[0009] Preferably, a rotating block is fixedly installed at the bottom of the adjusting screw, the adjusting screw is inserted and installed outside the installation seat, a gasket is inserted and installed on the adjusting screw above the installation seat and is limited by a nut, a compression spring is sleeved on the adjusting screw between the installation seat and the gasket, the bottom of the adjusting screw is rotatably installed in the fixed seat through the rotating block, and the installation seat is fixedly installed on the outside of the wire spool through screws. By rotating the first wire wheel in the installation cover and with the arrangement of the adjusting screw and the compression spring, a certain tension can be provided for the cable to ensure the normal traction of the cable.

[0010] Preferably, a second installation groove is opened on one side of the first installation ring, a second installation groove is also opened on one side of the second installation ring, a plurality of connecting blocks are fixedly installed in the second installation groove, first rotating grooves are opened on both sides of the connecting blocks, a fixed ring is fixedly installed on the other side of the second installation ring, and the first installation ring and the second installation ring are fixedly connected to each other through screws. The combination of the first installation ring and the second installation ring is inserted and installed in the corresponding eye holes, and the fixed ring is inserted into the first installation groove and fixed through screws.

[0011] Preferably, annular second rotating grooves are formed at both ends of the second wire wheel. End caps are fixedly installed at both ends of the second wire wheel. Three bead holes are formed in each end cap. The balls are rotatably installed between the second rotating grooves and the bead holes. The second wire wheel is rotatably installed in the second installation groove between the first installation ring and the second installation ring of the two connecting blocks through the balls at both ends. By arranging multiple groups of first installation rings and second installation rings in the stranding eye plate and rotatably installing multiple second wire wheels in the first installation ring and the second installation ring, it is possible to prevent the cable from continuously rubbing against the inner wall of the eye hole during cable traction, thereby avoiding damage to the cable skin.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] For the lead wire structure of a stranding machine of the utility model, a plurality of U-shaped grooves are formed in the wire loading disc and a guide is arranged. The guide is composed of components such as an installation cover, a first wire wheel, an adjusting screw, a gasket, a compression spring, etc., which can ensure that the cable is loosened while maintaining a certain tension. By adjusting the distance between the second installation ring and the installation seat with a nut, the compression process of the compression spring can be adjusted, so as to facilitate the adjustment or rapid replacement of the compression spring according to the usage situation of the compression spring in the later stage.

[0014] A damper is arranged in the stranding eye plate. The damper is composed of components such as a first installation ring, a second installation ring, a second wire wheel, etc. When the cable passes through the first installation ring and the second installation ring, the friction force of the cable output can be reduced by means of a plurality of rolling second wire wheels, the maintenance frequency in the later stage can be reduced, and the situation of cable skin breakage can be effectively prevented. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a schematic diagram of the main structure of the utility model;

[0016] Figure 2 is Figure 1 an enlarged view of part A in

[0017] Figure 3 is a schematic diagram of the structure of the guide of the utility model;

[0018] Figure 4 is a schematic diagram of the disassembled structure of the guide of the utility model;

[0019] Figure 5 is a schematic diagram of the disassembled structure of the damper of the utility model;

[0020] Figure 6 is a schematic diagram of the disassembled structure of the second wire wheel of the utility model.

[0021] In the figure: 1. Central axis; 2. Wire spool; 3. Stranding eye plate; 4. Guide; 5. First wire wheel; 6. Adjusting screw; 7. Decelerator; 8. First mounting ring; 9. Second mounting ring; 10. Second wire wheel; 11. Ball; 12. U-shaped groove; 13. First mounting groove; 14. Eye hole; 15. Limit side plate; 16. Fixed seat; 17. Rotating block; 18. Mounting seat; 19. Gasket; 20. Compression spring; 21. Second mounting groove; 22. Connecting block; 23. First rotating groove; 24. Fixed ring; 25. Second rotating groove; 26. End cover; 27. Ball hole; 28. Mounting cover. Detailed implementation mode

[0022] In order to make the technical means, creative features, achieved purposes and effects realized by the present utility model easy to understand, the present utility model will be further described below in conjunction with the specific implementation modes.

[0023] As Figures 1-6 shown, a lead wire structure of a stranding machine provided by the present utility model includes a central axis 1. Two wire spools 2 are fixedly installed on the outer side of the central axis 1. A stranding eye plate 3 is fixedly installed on the central axis 1 on one side of one of the wire spools 2. A plurality of U-shaped grooves 12 are opened in the wire spool 2. A guide 4 is arranged in the U-shaped groove 12. The guide 4 includes a mounting cover 28. A first wire wheel 5 is movably installed in the mounting cover 28. An adjusting screw 6 is movably installed on the top of the mounting cover 28. And the mounting cover 28 is movably installed in the U-shaped groove 12. A decelerator 7 is arranged in the stranding eye plate 3. The decelerator 7 includes a first mounting ring 8 and a second mounting ring 9. The first mounting ring 8 and the second mounting ring 9 are fixedly connected to each other and fixedly installed in the stranding eye plate 3. A plurality of second wire wheels 10 are movably installed between the first mounting ring 8 and the second mounting ring 9. A plurality of balls 11 are movably installed at both ends of the second wire wheel 10.

[0024] As Figure 2 shown, a plurality of first mounting grooves 13 are opened on one side of the stranding eye plate 3. Eye holes 14 are opened on the inner sides of the first mounting grooves 13. The first mounting grooves 13 and the eye holes 14 opened in the stranding eye plate 3 can enable the combination of the first mounting ring 8 and the second mounting ring 9 to penetrate and be fixedly installed in the stranding eye plate 3;

[0025] As Figure 1 , Figures 3-4As shown in the figure, two limiting side plates 15 are fixedly installed on both sides of the installation cover 28. A fixing seat 16 is fixedly installed at the center of the top of the installation cover 28. The installation cover 28 is inserted and installed in the U-shaped groove 12 through the two limiting side plates 15 on both sides. A rotating block 17 is fixedly installed at the bottom of the adjusting screw rod 6. An installation seat 18 is inserted and installed on the outer side of the adjusting screw rod 6. A gasket 19 is inserted and installed on the adjusting screw rod 6 above the installation seat 18 and is limited by a nut. A compression spring 20 is sleeved on the adjusting screw rod 6 between the installation seat 18 and the gasket 19. The bottom of the adjusting screw rod 6 is rotationally installed in the fixing seat 16 through the rotating block 17. The installation seat 18 is fixedly installed on the outer side of the wire spool 2 by screws. A first wire guide wheel 5 is rotationally installed in the installation cover 28. With the arrangement of the adjusting screw rod 6 and the compression spring 20, a certain tension can be provided for the cable to ensure the normal traction of the cable.

[0026] As Figures 1-2 , Figures 5-6 shown in the figure, a second installation groove 21 is opened on one side of the first installation ring 8. A second installation groove 21 is also opened on one side of the second installation ring 9. A plurality of connecting blocks 22 are fixedly installed in the second installation groove 21. First rotating grooves 23 are opened on both sides of the connecting block 22. A fixing ring 24 is fixedly installed on the other side of the second installation ring 9. The first installation ring 8 and the second installation ring 9 are fixedly connected to each other by screws. The combined body of the first installation ring 8 and the second installation ring 9 is inserted and installed in the corresponding eye hole 14. The fixing ring 24 is inserted into the first installation groove 13 and fixed by screws. Annular second rotating grooves 25 are opened at both ends of the second wire guide wheel 10. End caps 26 are fixedly installed at both ends of the second wire guide wheel 10. Three ball holes 27 are opened in the end caps 26. The balls 11 are rotationally installed between the second rotating grooves 25 and the ball holes 27. The second wire guide wheel 10 is rotationally installed in the second installation groove 21 between the two connecting blocks 22 of the first installation ring 8 and the second installation ring 9 through the balls 11 at both ends. By arranging multiple groups of the first installation ring 8 and the second installation ring 9 in the stranding eye plate 3 and rotatingly installing a plurality of second wire guide wheels 10 in the first installation ring 8 and the second installation ring 9, it is possible to prevent the cable from continuously rubbing against the inner wall of the eye hole 14 during cable traction, thereby causing damage to the cable skin.

[0027] It should be noted that the present utility model is a lead wire structure of a stranding machine. After the cable passes through the first wire wheels 5 in two wire loading discs 2 in sequence, one end of the cable passes through the corresponding first mounting ring 8 and second mounting ring 9 in the stranding eye disc 3 and extends out. Since the distance between multiple cables is gradually shortened between the first wire wheel 5 and the first mounting ring 8, the cable will exert pressure on the first wire wheel 5 towards the center point of the wire loading disc 2. Thus, the first wire wheel 5 drives the mounting cover 28 to move towards the center point of the wire loading disc 2 in the corresponding U-shaped groove 12. At the same time, the mounting cover 28 drives the adjusting screw 6 to move through the fixing seat 16, and the adjusting screw 6 compresses the compression spring 20 towards the mounting seat 18 through the gasket 19, thereby being able to play a role in buffering the pulling force of the cable. When the compression spring 20 needs to be adjusted or replaced due to reasons such as metal fatigue in the later stage, only the compression degree of the compression spring 20 needs to be adjusted by the nut on the adjusting screw 6 or the compression spring 20 can be quickly replaced;

[0028] In addition, when the conveying direction of the cable changes after passing through the combination of the first mounting ring 8 and the second mounting ring 9, the cable will drive the corresponding second wire wheel 10 to rotate in the second mounting groove 21, and the second wire wheel 10 rotates between two connecting blocks 22 located in the second mounting groove 21 with the help of multiple balls 11 at both ends, thereby reducing the friction force of the cable output. At the same time, the connecting blocks 22 will also fill the gap between the two second wire wheels 10 to prevent damage to the cable skin.

[0029] The above shows and describes the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. The lead wire structure of a stranding machine is characterized in that: It includes a central axis (1), and two wire spools (2) are fixedly installed on the outside of the central axis (1). A stranding eye plate (3) is fixedly installed on the central axis (1) on one side of one of the wire spools (2). A plurality of U-shaped grooves (12) are formed in the wire spool (2), and a guide (4) is arranged in the U-shaped groove (12). The guide (4) includes a mounting cover (28), a first wire wheel (5) is movably installed in the mounting cover (28), an adjusting screw (6) is movably installed at the top of the mounting cover (28), and the mounting cover (28) is movably installed in the U-shaped groove (12). A damper (7) is arranged in the stranding eye plate (3). The damper (7) includes a first mounting ring (8) and a second mounting ring (9). The first mounting ring (8) and the second mounting ring (9) are fixedly connected to each other and fixedly installed in the stranding eye plate (3). A plurality of second wire wheels (10) are movably installed between the first mounting ring (8) and the second mounting ring (9). A plurality of balls (11) are movably installed at both ends of the second wire wheel (10).

2. The lead wire structure of a stranding machine according to claim 1, characterized in that: A plurality of first mounting grooves (13) are formed on one side of the stranding eye plate (3), and eye holes (14) are formed on the inner sides of the first mounting grooves (13). The first mounting grooves (13) and the eye holes (14) formed in the stranding eye plate (3) enable the combination of the first mounting ring (8) and the second mounting ring (9) to be inserted and fixedly installed in the stranding eye plate (3).

3. The lead wire structure of a stranding machine according to claim 1, characterized in that: Two limiting side plates (15) are fixedly installed on both sides of the mounting cover (28). A fixing seat (16) is fixedly installed at the central position of the top of the mounting cover (28). The mounting cover (28) is inserted and installed in the U-shaped groove (12) through the two limiting side plates (15) on both sides.

4. The lead wire structure of a stranding machine according to claim 3, characterized in that: A rotating block (17) is fixedly installed at the bottom of the adjusting screw (6). The outside of the adjusting screw (6) is inserted with a mounting seat (18). The adjusting screw (6) above the mounting seat (18) is inserted with a gasket (19) and limited by a nut. A compression spring (20) is sleeved on the adjusting screw (6) between the mounting seat (18) and the gasket (19). The bottom of the adjusting screw (6) is rotatably installed in the fixing seat (16) through the rotating block (17), and the mounting seat (18) is fixedly installed on the outside of the wire spool (2) by screws.

5. The lead wire structure of a stranding machine according to claim 2, characterized in that: A second mounting groove (21) is formed on one side of the first mounting ring (8), and a second mounting groove (21) is also formed on one side of the second mounting ring (9). A plurality of connecting blocks (22) are fixedly installed in the second mounting groove (21). First rotating grooves (23) are formed on both sides of the connecting block (22). A fixing ring (24) is fixedly installed on the other side of the second mounting ring (9). The first mounting ring (8) and the second mounting ring (9) are fixedly connected to each other by screws. The combination of the first mounting ring (8) and the second mounting ring (9) is inserted and installed in the corresponding eye hole (14), and the fixing ring (24) is inserted into the first mounting groove (13) and fixed by screws.

6. The lead wire structure of a stranding machine according to claim 5, characterized in that: Both ends of the second wire wheel (10) are provided with annular second rotating grooves (25). Both ends of the second wire wheel (10) are also fixedly installed with end caps (26). Three bead holes (27) are provided in the end caps (26). The balls (11) are rotatably installed between the second rotating grooves (25) and the bead holes (27). The second wire wheel (10) is rotatably installed in the second installation groove (21) between the first installation ring (8) and the second installation ring (9) and located between the two connecting blocks (22) through the balls (11) at both ends.

Citation Information

Patent Citations

  • Lead disc of copper wire stranding machine

    CN210296037U