Photovoltaic module with high conversion rate

By designing a photovoltaic module cleaning system including brackets, photovoltaic power plates, mounting racks, guide rails, movable racks, liquid storage tanks, cleaning arms, brushes, spray heads and other components, the problem of high cleaning costs of large-area photovoltaic systems is solved, and efficient and economical large-scale cleaning and stable cleaning effects are achieved.

CN223067066UActive Publication Date: 2025-07-04JIANGSU INTEGREI INTEGRATED TECH CO LTD
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Patent Information

Application Number
CN202422233770.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-07-04
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

The existing photovoltaic module cleaning mechanism is mainly suitable for small-area photovoltaic power generation panels, which leads to the need to install multiple mechanisms when cleaning large-area photovoltaic systems, which increases the complexity of equipment procurement and maintenance and is expensive.

Method used

A cleaning system including brackets, photovoltaic power generation boards, mounting racks, guide rails, movable racks, liquid storage tanks, cleaning arms, brushes, spray heads and other components is designed. The photovoltaic power generation boards are cleaned by moving the brushes and spray heads horizontally, and remote monitoring is used to achieve large-scale cleaning.

Benefits of technology

It significantly improves the cleaning coverage area, reduces equipment procurement and installation costs, enhances economics and practicality, and ensures the stability and reliability of cleaning results through remote monitoring.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of photovoltaic power generation devices, in particular to a photovoltaic assembly with high conversion rate, which comprises a support and a liquid storage tank, a photovoltaic power generation panel body is fixedly mounted at the top of the support, a mounting rack is fixedly mounted on the back of the support, and a guide rail is fixedly mounted at the top of the mounting rack. According to the photovoltaic module with the high conversion rate, the bracket, the photovoltaic power generation panel body, the mounting frame, the guide rail, the movable frame, the liquid storage tank, the pump body, a cleaning arm, a brush, a cleaning pipe, a spray head, a water injection pipe, an electronic valve, an external hose, a storage battery, a protection box, an adjusting block, a threaded rod, a slide way, a transmission mechanism, a driving box and a motor are matched for use; the pump body pumps out water in the liquid storage tank through the cleaning pipe and directly sprays the water to the brush through the multiple sprayers, the water can flow to the outer surface of the photovoltaic power generation panel body through the brush, and the transversely arranged photovoltaic power generation panel body can be effectively and sequentially cleaned in cooperation with brushing of the brush.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic power generation devices, and specifically relates to a high-conversion-rate photovoltaic module. Background Technique

[0002] Photovoltaic power generation is a technology that directly converts sunlight into electrical energy using the photovoltaic effect. The photovoltaic effect refers to the phenomenon that when light irradiates a semiconductor material, electron-hole pairs are generated inside the material, thereby generating an electric current. A photovoltaic power generation system mainly consists of components such as photovoltaic modules, inverters, and battery packs.

[0003] A high-conversion-rate photovoltaic module disclosed in Chinese Patent with the publication number CN220858033U includes two slide rails and a photovoltaic power generation board body. The two slide rails are respectively located on both sides of the photovoltaic power generation board body. Sliders are slidably connected inside the two slide rails. A cleaning frame is fixedly connected between the two sliders. A toothed belt is provided on the inner wall of the slide rail. By arranging slide rails on both sides of the photovoltaic power generation board frame, sliders are slidably arranged inside the slide rails, and a cleaning frame is arranged between the two sliders, the photovoltaic power generation board is made to accumulate as little dust as possible, thereby effectively improving the photoelectric conversion rate of the photovoltaic power generation board.

[0004] Regarding the above related technologies, there are some deficiencies. In actual use, the design of this cleaning mechanism is mainly applicable to small-area photovoltaic power generation boards. This means that when it is necessary to clean a large-area photovoltaic system, multiple corresponding cleaning mechanisms must be installed to achieve full coverage. This requirement leads to high equipment procurement and installation costs, and at the same time increases the complexity of operation and maintenance. Therefore, it is necessary to provide a high-conversion-rate photovoltaic module to solve the above technical problems. Content of the Utility Model

[0005] The purpose of the utility model is to provide a high-conversion-rate photovoltaic module to solve the problems raised in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution:

[0007] A high-conversion-rate photovoltaic module, which includes:

[0008] A bracket and a liquid storage tank. The top of the bracket is fixedly installed with a photovoltaic power generation board body. The back of the bracket is fixedly installed with a mounting frame. The top of the mounting frame is fixedly installed with a guide rail. An activity frame is slidably sleeved on the outer wall of the guide rail. Slideways are opened on the front side and the rear side of the bottom of the guide rail. Threaded rods are rotatably installed inside the two slideways. Adjusting blocks are sleeved on the outer walls of the two threaded rods, and the adjusting blocks are slidably connected to the slideways;

[0009] The adjusting block is fixedly connected to the bottom of the inner surface of the movable frame, a driving mechanism is arranged at one end of the guide rail, a cleaning arm is fixedly installed on the front of the liquid storage tank, and a brush is fixedly installed on the bottom of the cleaning arm;

[0010] A water spray mechanism is arranged on one side of the cleaning arm, a water injection pipe is fixedly installed and inserted on the upper side of the back side of the liquid storage tank, an external hose is fixedly connected to the rear end of the water injection pipe, and an electronic valve is arranged on the water injection pipe.

[0011] Preferably, a camera is fixedly mounted on the front of the movable frame, a protective box is fixedly mounted on the back of the mounting frame, and a battery is fixedly mounted inside the protective box.

[0012] Preferably, the water spray mechanism includes a cleaning pipe, and the cleaning pipe is fixedly installed on one side of the cleaning arm, the rear end of the cleaning arm passes through the front of the liquid storage tank and extends to the interior of the liquid storage tank, a plurality of nozzles are evenly and equidistantly fixedly installed on the outer wall of the cleaning pipe, a pump body is provided on the outer wall at the rear end of the cleaning pipe, and the pump body is fixedly connected to the cleaning arm.

[0013] Preferably, the driving mechanism includes a driving box, and the driving box is fixedly mounted on one end of the guide rail by bolts, one end of the two threaded rods passes through the guide rail and extends to the interior of the driving box, a transmission mechanism is arranged between the two threaded rods, a motor is fixedly mounted inside the driving box, and the driving end of the motor is fixedly connected to one end of a threaded rod.

[0014] Preferably, the transmission mechanism is composed of a driving gear, a driven gear and a chain, and the driving gear and the driven gear are connected by a chain transmission, and the driving gear and the driven gear are respectively fixedly mounted on the outer walls of one end of the two threaded rods.

[0015] Preferably, a threaded hole matched with the threaded rod is provided on the adjusting block, and the adjusting block is threadedly connected to the threaded rod through the threaded hole provided thereon.

[0016] Preferably, a water level sensor is fixedly installed inside the liquid storage tank.

[0017] Preferably, the nozzle is in an arc-shaped structure, and the positions of the nozzle and the brush correspond.

[0018] Compared with the prior art, the beneficial effects of the utility model are:

[0019] 1. The utility model uses the cooperation of a bracket, a photovoltaic power generation panel body, a mounting frame, a guide rail, a movable frame, a liquid storage tank, a pump body, a cleaning arm, a brush, a cleaning pipe, a nozzle, a water injection pipe, an electronic valve, an external hose, a storage battery, a protection box, an adjusting block, a threaded rod, a slideway, a transmission mechanism, a drive box and a motor. The pump body pumps the water inside the liquid storage tank through the cleaning pipe and directly sprays it onto the brush through a plurality of nozzles. The water will flow to the outer surface of the photovoltaic power generation panel body through the brush. With the brushing of the brush, it can effectively clean the horizontally arranged photovoltaic power generation panel bodies in sequence. After completing the cleaning of the photovoltaic power generation panel body, then control the cleaning arm to reset. This cleaning mechanism can clean multiple groups of horizontally arranged photovoltaic power generation panel bodies at one time by moving horizontally, significantly improving the cleaning coverage area. This design enables the device to complete large-scale cleaning tasks at a lower cost, thereby reducing the procurement and installation costs. In addition, it expands the coverage range of the cleaning mechanism and improves its overall practicability. This cleaning solution not only reduces the equipment investment, but also saves the maintenance cost for users, and enhances the economy and practicability.

[0020] 2. Through the setting of the camera, during the process of cleaning the photovoltaic power generation panel body by this cleaning mechanism, the camera moves along with the movement of the movable frame. The camera can detect the cleaning picture of the photovoltaic power generation panel body in real time and transmit the picture. Without the need for staff to reach the site, they can remotely monitor whether the photovoltaic power generation panel body is clean, ensuring the cleaning effect of the photovoltaic power generation panel body, and greatly improving the stability and reliability of this cleaning mechanism during operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is a schematic structural diagram of the utility model.

[0022] Figure 2 is a schematic side sectional view structure diagram of the utility model.

[0023] Figure 3 is a schematic connection structure diagram of the movable frame and the threaded rod in the utility model.

[0024] Figure 4 is of the utility model Figure 1 magnified structure diagram at position A.

[0025] Figure 5 is a schematic sectional view structure diagram of the cleaning arm and the nozzle in the utility model.

[0026] Figure 6 is of the utility model Figure 2 magnified structure diagram at position A.

[0027] In the figure: 1. Bracket; 2. Photovoltaic panel body; 3. Mounting frame; 4. Guide rail; 5. Movable frame; 6. Camera; 7. Liquid storage tank; 8. Pump body; 9. Cleaning arm; 10. Brush; 11. Cleaning pipe; 12. Sprayer; 13. Water level sensor; 14. Water injection pipe; 15. Electronic valve; 16. External hose; 17. Battery; 18. Protection box; 19. Adjusting block; 20. Threaded rod; 21. Slideway; 22. Transmission mechanism; 23. Driving box; 24. Motor. Specific embodiments

[0028] In order to make the technical means, creative features, achieved purposes and functions of the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0029] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0030] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "provided with", "connection", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0031] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the protection scope of the present utility model.

[0032] Please refer to Figures 1-6 , an embodiment provided by the present utility model:

[0033] A high-conversion photovoltaic module, which includes:

[0034] The support 1 is connected to the liquid storage tank 7. At the top of the support 1, a photovoltaic power generation panel body 2 is fixedly installed. On the back of the support 1, a mounting frame 3 is fixedly installed. At the top of the mounting frame 3, a guide rail 4 is fixedly installed. A movable frame 5 is slidably sleeved on the outer wall of the guide rail 4. At the front side and the rear side of the bottom of the guide rail 4 and inside the mounting frame 3, slideways 21 are provided. Inside both of the two slideways 21, threaded rods 20 are rotatably installed. On the outer walls of both of the two threaded rods 20, adjusting blocks 19 are sleeved, and the adjusting blocks 19 are slidably connected to the slideways 21;

[0035] The adjusting block 19 is fixedly connected to the bottom of the inner surface of the movable frame 5. One end of the guide rail 4 is provided with a driving mechanism. On the front surface of the liquid storage tank 7, a cleaning arm 9 is fixedly installed. At the bottom of the cleaning arm 9, a brush 10 is fixedly installed;

[0036] On one side of the cleaning arm 9, a water spraying mechanism is provided. At the upper side of the back surface of the liquid storage tank 7, a water injection pipe 14 is fixedly inserted and installed. The rear end of the water injection pipe 14 is fixedly connected to an external hose 16. An electronic valve 15 is provided on the water injection pipe 14.

[0037] On the front surface of the movable frame 5, a camera 6 is fixedly installed. On the back surface of the mounting frame 3, a protection box 18 is fixedly installed. Inside the protection box 18, a storage battery 17 is fixedly installed. The storage battery 17 supplies energy to each electrical component on the cleaning mechanism. The storage battery 17 is charged through the photovoltaic power generation panel body 2. The connection method between the storage battery 17 and the photovoltaic power generation panel body 2 can be realized through the prior art and will not be elaborated too much in this application.

[0038] In one embodiment, the water spraying mechanism includes a cleaning pipe 11, and the cleaning pipe 11 is fixedly installed on one side of the cleaning arm 9. The rear end of the cleaning arm 9 penetrates through the front surface of the liquid storage tank 7 and extends into the interior of the liquid storage tank 7. On the outer wall of the cleaning pipe 11, a number of spray nozzles 12 are fixedly installed at equal intervals and evenly. On the outer wall of the rear end of the cleaning pipe 11, a pump body 8 is provided, and the pump body 8 is fixedly connected to the cleaning arm 9.

[0039] In one preferred embodiment, the driving mechanism includes a driving box 23, and the driving box 23 is fixedly installed at one end of the guide rail 4 through bolts. One end of each of the two threaded rods 20 penetrates through the guide rail 4 and extends into the interior of the driving box 23. A transmission mechanism 22 is provided between the two threaded rods 20. Inside the driving box 23, a motor 24 is fixedly installed, and the driving end of the motor 24 is fixedly connected to one end of a threaded rod 20. The installation position of the driving mechanism can change along with the length of the guide rail 4, but the premise is to ensure the normal transmission effect of the threaded rod 20.

[0040] In one embodiment, the transmission mechanism 22 is composed of a driving gear, a driven gear and a chain, and the driving gear and the driven gear are connected by a chain transmission. The driving gear and the driven gear are respectively fixedly mounted on the outer wall of one end of the two threaded rods 20, thereby realizing the synchronous rotation of the two threaded rods 20.

[0041] In one preferred embodiment, a threaded hole matched with the threaded rod 20 is formed on the adjusting block 19, and the adjusting block 19 is threadedly connected to the threaded rod 20 through the threaded hole formed thereon.

[0042] In one of the embodiments, a water level sensor 13 is fixedly installed inside the liquid storage tank 7 to monitor the water level inside the liquid storage tank 7 so as to replenish the cleaning water in time.

[0043] In one of the preferred embodiments, the nozzle 12 is in an arc-shaped structure, and the positions of the nozzle 12 and the brush 10 correspond, so that the cleaning water sprayed from the nozzle 12 is directly sprayed on the brush 10, that is, it can have a cleaning effect on the brush 10, ensuring the cleaning effect of the brush 10 on the photovoltaic panel body 2, and at the same time avoiding the cleaning water being directly sprayed on the photovoltaic panel body 2 to cause damage to the photovoltaic panel body 2.

[0044] The working principle of the present utility model is as follows: The parts not involved in this device are the same as or can be implemented using the prior art. All electrical components mentioned in the text are electrically connected to the main controller and the storage battery 17. The main controller can be a conventional known device such as a computer for control. And the existing publicly disclosed power connection technology will not be elaborated in the text. When installing the photovoltaic panel body 2, first install the bracket 1 at the designated position, and then lay the photovoltaic panel body 2 on the top of the bracket 1. Install the next one on the side of the photovoltaic panel body 2 in this way, so that multiple photovoltaic panel bodies 2 are installed in one horizontal row. Then fixedly install the mounting frame 3 at the rear of the bracket 1, and install the guide rail 4 on the top of the mounting frame 3. The length of the guide rail 4 is adapted to the horizontal arrangement length of the photovoltaic panel body 2. At the same time, connect one end of the external hose 16 to the external water supply pipe, control the electronic valve 15 to open, and the water inside the water supply pipe will be injected into the inside of the liquid storage tank 7 through the external hose 16 and the water injection pipe 14. When it is necessary to clean the photovoltaic panel body 2, control the motor 24 inside the drive box 23 to start working. The drive end of the motor 24 drives a threaded rod 20 to rotate. Through the transmission effect of the transmission mechanism 22, the two threaded rods 20 rotate synchronously. Through the threaded transmission between the threaded rod 20 and the adjusting block 19, and the sliding relationship between the adjusting block 19 and the slideway 21, the adjusting block 19 moves stably horizontally. The movement of the adjusting block 19 drives the movable frame 5 to move. The movement of the movable frame 5 drives the liquid storage tank 7 to move. The movement of the liquid storage tank 7 drives the cleaning arm 9 to move. The movement of the cleaning arm 9 drives the brush 10 to move. The brush 10 will move to the upper surface of the photovoltaic panel body 2 and contact the upper surface of the photovoltaic panel body 2. At the same time, control the pump body 8 to start working. The pump body 8 pumps the water inside the liquid storage tank 7 through the cleaning pipe 11 and directly sprays it onto the brush 10. The water will flow through the brush 10 to the outer surface of the photovoltaic panel body 2. With the brushing of the brush 10, it can effectively clean the horizontally arranged photovoltaic panel bodies 2 in sequence, ensuring the high conversion rate of the photovoltaic panel body 2. After completing the cleaning of the photovoltaic panel body 2, control the cleaning arm 9 to reset. This cleaning mechanism can clean multiple groups of horizontally arranged photovoltaic panel bodies 2 at one time by moving horizontally, significantly increasing the cleaning coverage area. This design enables the device to complete large-scale cleaning tasks at a lower cost, thereby reducing the procurement and installation costs. In addition, it expands the coverage range of the cleaning mechanism and improves its overall practicability. This cleaning solution not only reduces the equipment investment, but also saves the maintenance cost for users, and enhances the economy and practicability.

[0045] During the cleaning process of the photovoltaic power generation panel body 2, the camera 6 moves along with the movement of the movable frame 5. The camera 6 can detect the cleaning image of the photovoltaic power generation panel body 2 in real time and transmit the image. Without the need to reach the site, the staff can remotely monitor whether the photovoltaic power generation panel body 2 is clean, ensuring the cleaning effect of the photovoltaic power generation panel body 2, and greatly improving the stability and reliability of the cleaning mechanism during operation.

[0046] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only the preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-conversion photovoltaic module, characterized in that, It includes: A bracket (1) and a liquid storage tank (7). A photovoltaic panel body (2) is fixedly installed at the top of the bracket (1). An installation frame (3) is fixedly installed on the back of the bracket (1). A guide rail (4) is fixedly installed at the top of the installation frame (3). A movable frame (5) is slidably sleeved on the outer wall of the guide rail (4). Slideways (21) are provided on the front side and the rear side of the bottom of the guide rail (4) inside the installation frame (3). Threaded rods (20) are rotatably installed inside both of the two slideways (21). Adjusting blocks (19) are sleeved on the outer walls of both of the two threaded rods (20), and the adjusting blocks (19) are slidably connected to the slideways (21); The adjusting blocks (19) are fixedly connected to the bottom of the inner surface of the movable frame (5). A driving mechanism is provided at one end of the guide rail (4). A cleaning arm (9) is fixedly installed on the front of the liquid storage tank (7). A brush (10) is fixedly installed at the bottom of the cleaning arm (9); A water spraying mechanism is provided on one side of the cleaning arm (9). A water injection pipe (14) is fixedly inserted and installed on the upper side of the back of the liquid storage tank (7). The rear end of the water injection pipe (14) is fixedly connected to an external hose (16). An electronic valve (15) is provided on the water injection pipe (14).

2. The high-conversion-rate photovoltaic module according to claim 1, wherein: A camera (6) is fixedly installed on the front of the movable frame (5). A protection box (18) is fixedly installed on the back of the installation frame (3). A storage battery (17) is fixedly installed inside the protection box (18).

3. A high-conversion photovoltaic module according to claim 1, characterized in that: The water spraying mechanism includes a cleaning pipe (11), and the cleaning pipe (11) is fixedly installed on one side of the cleaning arm (9). The rear end of the cleaning arm (9) penetrates through the front of the liquid storage tank (7) and extends into the inside of the liquid storage tank (7). A number of spray heads (12) are fixedly installed on the outer wall of the cleaning pipe (11) at equal intervals and evenly. A pump body (8) is provided on the outer wall of the rear end of the cleaning pipe (11), and the pump body (8) is fixedly connected to the cleaning arm (9).

4. A high-conversion photovoltaic module according to claim 1, characterized in that: The driving mechanism includes a driving box (23), and the driving box (23) is fixedly installed at one end of the guide rail (4) by bolts. One end of both of the two threaded rods (20) penetrates through the guide rail (4) and extends into the inside of the driving box (23). A transmission mechanism (22) is provided between the two threaded rods (20). A motor (24) is fixedly installed inside the driving box (23), and the driving end of the motor (24) is fixedly connected to one end of a threaded rod (20).

5. A high-conversion photovoltaic module according to claim 4, characterized in that: The transmission mechanism (22) is composed of a driving gear, a driven gear and a chain, and the driving gear and the driven gear are connected by chain drive. The driving gear and the driven gear are respectively fixedly installed on the outer walls of one ends of the two threaded rods (20).

6. A high-conversion photovoltaic module according to claim 1, characterized in that: Threaded holes adapted to the threaded rods (20) are provided on the adjusting blocks (19), and the adjusting blocks (19) are threadedly connected to the threaded rods (20) through the threaded holes provided thereon.

7. A high-conversion photovoltaic module according to claim 1, characterized in that: A water level sensor (13) is fixedly installed inside the liquid storage tank (7).

8. A high-conversion photovoltaic module according to claim 3, characterized in that: The spray heads (12) are in an arc-shaped structure, and the positions of the spray heads (12) correspond to those of the brush (10).

Citation Information

Patent Citations

  • Photovoltaic module with high conversion rate

    CN220858033U