Blanking assembly

By setting a limit structure and a give way structure at the punching station, the problem of scrapping material is solved, the product quality and production efficiency are ensured, and the effective guidance and discharge of waste is achieved.

CN223070250UActive Publication Date: 2025-07-08SHENZHEN KAIZHONG PRECISION TECH CO LTD
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Patent Information

Application Number
CN202422186578.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2025-07-08
Estimated Expiration
2034-09-05

AI Technical Summary

Technical Problem

During the punching process, it is easy to bring the waste out of the station when the punching returns, causing the waste to enter the punching mold, affecting the feeding, causing the copper tray to be different in length or not to feed, affecting the product quality and production efficiency.

Method used

The limit structure is set at the top and bottom of the punching station. The limit structure abuts the upper and lower end surfaces of the punching material to prevent waste from entering the mold with the punching punch. At the same time, a give way structure avoids the limit structure to guide the waste to discharge to the waste outlet.

Benefits of technology

Effectively prevent waste from entering the mold, ensure product quality and production efficiency, prevent punches from colliding with the limit structure, and realize continuous feeding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of blanking processing, in particular to a blanking assembly. The blanking assembly comprises a blanking female die arranged on one side of a blanking punch, the blanking female die is provided with a hollow blanking station, the top and the bottom of the blanking station are each provided with at least one limiting structure, and a gap is formed between the limiting structure arranged on the top and the limiting structure arranged on the bottom; the limiting structures abut against the upper end face and the lower end face of the punching material respectively. The limiting structure abuts against the upper end face and the lower end face of the punching material, when the punching punch punches the punching material in the punching station, waste materials can be generated at the upper end and the lower end of the punching material, the limiting structure can limit the waste materials generated during punching in the gap, and the waste materials are prevented from entering the punching die along with the return stroke of the punching punch to affect feeding. And the product quality and the production efficiency are effectively ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of punching and cutting, in particular to a punching and cutting component. Background Art

[0002] Commutator copper bars are usually manufactured by punching. During the punching process, due to the open design of the punching station, after the punch punches down the waste, it is easy to bring the waste out of the station during the return process, so that the waste enters the punching die and affects the feeding, resulting in the copper bars of different lengths or failure to feed, affecting product quality and production efficiency. Utility Model Content

[0003] In view of this, the utility model provides a blanking assembly to solve the problem that the punch easily carries waste out of the workstation during the return process, causing the waste to enter the inside of the blanking die and affect the feeding, resulting in copper bars of different lengths or failure to feed, affecting product quality and production efficiency.

[0004] In order to solve the above problems, the utility model provides a punching assembly, comprising:

[0005] The punching die is arranged on one side of the punching punch, and the punching die has a hollow punching station. The top and bottom of the punching station are respectively provided with at least one limiting structure. There is a gap between the limiting structure arranged at the top and the limiting structure arranged at the bottom. The punching material is arranged in the gap, and the limiting structures are respectively abutted against the upper and lower end surfaces of the punching material.

[0006] Beneficial effect: By setting a limiting structure at the top and bottom of the punching station, the limiting structure abuts against the upper and lower end surfaces of the punching material. When the punching punch punches the material in the punching station, waste will be generated at the upper and lower ends of the punching material. The limiting structure can limit the waste generated by the punching within the gap, preventing the waste from entering the inside of the punching die with the return stroke of the punching punch and affecting the feeding, thereby effectively ensuring product quality and production efficiency.

[0007] In an optional embodiment, the shearing punch is provided with a clearance structure matching the outer contour of the limiting structure, and the clearance structure avoids the limiting structure.

[0008] Beneficial effect: By setting the yield structure, the punching punch can avoid the limiting structure during the punching process, thereby preventing the punching punch from colliding with the limiting structure and causing damage to the punching punch and the limiting structure.

[0009] In an optional embodiment, a side of the punching station away from the punching punch is a waste outlet, and the limiting structure is suitable for guiding the waste punched by the punching punch to the waste outlet for discharge.

[0010] Beneficial effects: During the blanking process, the blanking punch will blank waste on the upper and lower end faces of the blanking material. The waste will be pushed by the blanking punch and move towards the waste outlet. The limiting structure abuts against the waste, which can limit and guide the waste.

[0011] In an optional embodiment, a contacting structure is arranged horizontally within the blanking station. The contacting structure is located between the gaps, and both sides of the contacting structure are fixedly connected to the left and right side faces of the blanking station respectively, so that the contacting structure abuts against the side face of the blanking material away from the blanking punch.

[0012] Beneficial effects: The contacting structure can provide a lateral supporting force to the blanking material to prevent the blanking punch from breaking the blanking material. At the same time, the contacting structure can also limit the blanked product.

[0013] In an optional embodiment, a slideway extending horizontally is arranged on the side face of the blanking die facing the blanking punch. The slideway is located on both sides of the blanking station, and the blanking material is movably arranged within the slideway.

[0014] Beneficial effects: The blanking material can enter the blanking station through the slideway, achieving the effect of continuous feeding, which is beneficial to improving production efficiency.

[0015] In an optional embodiment, both sides of the contacting structure are respectively connected to the slideways on both sides, and the side face of the contacting structure facing the blanking material and the side face of the slideway parallel to the gravity direction are located in the same plane.

[0016] In an optional embodiment, the end of the limiting structure abutting against the blanking material has an arc surface.

[0017] In an optional embodiment, the cross-section of the limiting structure is triangular, and the angle of the triangle facing the blanking material is rounded. Description of the Drawings

[0018] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for the description of the specific embodiments or the prior art. Obviously, the following drawings are some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0019] Figure 1 Schematic diagram of the blanking die in the embodiment of the present invention Figure 1 ;

[0020] Figure 2 Schematic diagram of the blanking die in the embodiment of the present inventionFigure 2 ;

[0021] Figure 3 This is a schematic diagram of a punching assembly in an embodiment of the utility model:

[0022] Figure 4 This is a cross-sectional view of the punching assembly in the embodiment of the utility model:

[0023] Description of reference numerals:

[0024] 1. Punching die; 2. Punching punch; 3. Punching station; 4. Limiting structure; 5. Punching material; 6. Giving way structure; 7. Abutment structure; 8. Slide. DETAILED DESCRIPTION

[0025] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0027] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0028] In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0029] like Figures 1 to 4As shown, this embodiment discloses a blanking assembly, including: a blanking die 1. The blanking die 1 is arranged on one side of a blanking punch 2, and the blanking die 1 has a hollow blanking station 3, and at least one limiting structure 4 is respectively arranged at the top and the bottom of the blanking station 3, and there is a gap between the limiting structure 4 arranged at the top and the limiting structure 4 arranged at the bottom, and a blanking material 5 is arranged in the gap, and the limiting structure 4 abuts against the upper and lower end surfaces of the blanking material 5 respectively.

[0030] Specifically, the punching die 1 is provided with a rectangular hollow punching station 3, and a limiting structure 4 is arranged on the top and bottom surfaces of the punching station 3. In the present embodiment, the limiting structures 4 on the top and bottom surfaces are arranged relative to each other. In other embodiments, the limiting structures 4 on the top and bottom surfaces may not be arranged relative to each other. The limiting structures 4 on the top and bottom surfaces are respectively abutted against the upper and lower end surfaces of the punching material 5 arranged in the punching station 3, and the punching punch 2 is arranged relative to the punching station 3. The punching punch 2 can move toward the punching station 3 and punch the punching material 5 in the punching station 3. Waste will be generated at the upper and lower ends of the punching material 5 during punching, and the limiting structure 4 will abut against the waste and limit the waste.

[0031] In this embodiment, the punching assembly of the present application can limit the waste generated by punching through the limiting structure 4 during punching, thereby effectively preventing the waste from entering the punching die during the return stroke of the punching punch 2 and affecting the feeding, causing product quality problems.

[0032] Preferably, in the present embodiment, a limiting structure 4 is respectively provided at the top and the bottom of the punching station 3. In other optional embodiments, two, three or other numbers of limiting structures 4 may be respectively provided at the top and the bottom of the punching station 3.

[0033] like Figure 3 As shown, in some embodiments, the punching punch 2 is provided with a clearance structure 6 matching the outer contour of the limiting structure 4, and the clearance structure 6 avoids the limiting structure 4. The clearance structure 6 allows the punching punch 2 to avoid the limiting structure 4 during the punching process, thereby preventing the punching punch 2 from colliding with the limiting structure 4 and causing damage to the punching punch 2 and the limiting structure 4.

[0034] like Figures 1 to 4 As shown, in some embodiments, the side of the punching station 3 away from the punching punch 2 (not shown) is a waste outlet, and the limiting structure 4 is suitable for guiding the waste punched by the punching punch 2 to the waste outlet and discharge it.

[0035] In this embodiment, the side of the blanking station 3 facing the blanking punch 2 is the blanking opening, and the side of the blanking station 3 away from the blanking punch 2 is the waste outlet. During the blanking process, the blanking punch 2 will extend into the blanking opening and punch out waste on the upper and lower end faces of the blanking material 5. The waste will be pushed by the blanking punch 2 towards the waste outlet. The limiting structure 4 abuts against the waste, which can limit and guide the waste and guide the waste to be discharged from the waste outlet.

[0036] As Figures 1 to 4 shown, in some embodiments, a contacting structure 7 is provided in the blanking station 3 and arranged horizontally. The contacting structure 7 is located between the gaps, and both sides of the contacting structure 7 are fixedly connected to the left and right side faces of the blanking station 3 respectively so that the contacting structure 7 abuts against the side face of the blanking material 5 away from the blanking punch 2.

[0037] In this embodiment, the contacting structure 7 is arranged in the blanking station 3. The left and right sides of the contacting structure 7 are fixedly connected to the left and right side faces of the blanking station 3 respectively. The side face of the contacting structure 7 facing the blanking punch 2 abuts against the blanking material 5. The contacting structure 7 can provide a lateral supporting force to the blanking material 5, improve the strength of the blanking material 5, and prevent the blanking material 5 from being broken due to excessive force during the blanking process. After the blanking is completed, it can be used to support the product after blanking.

[0038] As Figures 1 to 3 shown, in some embodiments, a slideway 8 extending horizontally is provided on the side face of the blanking die 1 facing the blanking punch 2. The slideway 8 is located on both sides of the blanking station 3, and the blanking material 5 is movably arranged in the slideway 8.

[0039] As Figures 1 to 3 shown, in some embodiments, both sides of the contacting structure 7 are connected to the slideways 8 on both sides respectively. The side face of the contacting structure 7 facing the blanking material 5 and the side face of the slideway 8 parallel to the gravity direction are located in the same plane.

[0040] In this embodiment, a slideway 8 extending horizontally is provided on the side face of the blanking die 1 facing the blanking punch 2. The slideway 8 is located on both sides of the blanking station 3. The side face of the contacting structure 7 abutting against the blanking material 5 and the side face of the slideway 8 parallel to the gravity direction are located in the same plane, which can avoid a height difference between the contacting structure 7 and the slideway 8 and cause the blanking material 5 to be broken during the blanking process.

[0041] In some embodiments, the end of the limiting structure 4 abutting against the blanking material 5 has a circular arc surface.

[0042] As Figure 1 or Figure 2 shown, in some embodiments, the cross-section of the limiting structure 4 is triangular, and the angle of the triangle facing the blanking material 5 is rounded.

[0043] In this embodiment, the cross-section of the limiting structure 4 is triangular, and the angle of the triangle facing the punching material 5 is a rounded corner, which can reduce the friction force and prevent the waste material from being unable to move due to excessive friction force.

[0044] Specifically, the limiting structure 4 can also be set as a cylinder, and one end of the cylinder facing the punching material 5 has an arc surface, or it can also be set as a regular hexahedron, and one surface of the regular hexahedron facing the punching material 5 is an arc surface.

[0045] Obviously, the above embodiments are merely examples given for clear illustration and are not limitations on the implementation manners. For those of ordinary skill in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation manners here. And the obvious changes or modifications derived therefrom are still within the protection scope of the present invention.

Claims

1. A blanking component, characterized in that, include: A punching die (1) is arranged on one side of a punching punch (2), the punching die (1) having a hollow punching station (3), the top and bottom of the punching station (3) being respectively provided with at least one limiting structure (4), a gap being provided between the limiting structure (4) arranged at the top and the limiting structure (4) arranged at the bottom, a punching material (5) being arranged in the gap, and the limiting structure (4) being respectively in contact with the upper and lower end surfaces of the punching material (5).

2. The punching assembly according to claim 1, characterized in that: The punching punch (2) is provided with a clearance structure (6) matching the outer contour of the limiting structure (4), and the clearance structure (6) avoids the limiting structure (4).

3. The punching assembly according to claim 1 or 2, characterized in that: The side of the punching station (3) away from the punching punch (2) is a waste material outlet, and the limiting structure (4) is suitable for guiding the waste material punched by the punching punch (2) to the waste material outlet for discharge.

4. The punching assembly according to claim 3, characterized in that: A contact structure (7) arranged in the horizontal direction is provided in the punching station (3), and the contact structure (7) is located between the gaps. Both sides of the contact structure (7) are respectively fixedly connected to the left and right sides of the punching station (3) so that the contact structure (7) contacts the side of the punching material (5) away from the punching punch (2).

5. The punching assembly according to claim 4, characterized in that: A slideway (8) extending in the horizontal direction is arranged on the side of the punching die (1) facing the punch (2); the slideway (8) is located on both sides of the punching station (3); and the punching material (5) is movably arranged in the slideway (8).

6. The punching assembly according to claim 5, characterized in that: Both sides of the abutment structure (7) are respectively connected to the slideways (8) on both sides, and the side of the abutment structure (7) facing the punching material (5) and the side of the slideway (8) parallel to the gravity direction are located in the same plane.

7. The punching assembly according to any one of claims 4 to 6, characterized in that: One end of the limiting structure (4) that contacts the punching material (5) has an arc surface.

8. The punching assembly according to claim 7, characterized in that: The cross section of the limiting structure (4) is a triangle, and the corner of the triangle facing the punching material (5) is rounded.