Water heater panel forming die

Abstract

The utility model discloses a water heater panel forming die which comprises an upper die and a lower die, base plates are arranged on one side of the upper die and one side of the lower die respectively, a convex flanging die core and a concave flanging die core are fixed to the periphery of each base plate respectively, a convex blanking die core and a concave blanking die core are fixed to each base plate respectively, and the convex flanging die cores and the concave flanging die cores are arranged on the upper die and the lower die respectively. A material pressing plate and a material returning plate are arranged in the convex flanging die core and the concave flanging die core respectively, a supporting table is arranged on the rear side of the lower die, springback limiting parts capable of limiting the material pressing plate and the material returning plate respectively are arranged on the upper die and the lower die, a material returning part is arranged on the front side of the upper die, a cushion arranging part is arranged on the supporting table, and the cushion arranging part is arranged on the cushion arranging part. Compared with the prior art, the flanging and punching device has the advantages that the flanging and punching can be simultaneously performed on the plate, the surface of the plate is prevented from being scratched, and the production quality is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of water heater panel forming, in particular to a forming die for a water heater panel. Background Art

[0002] A water heater refers to a device that can heat cold water to hot water within a certain period of time through various physical principles. According to different principles, it can be divided into electric water heaters, gas water heaters, solar water heaters, magnetic energy water heaters, air energy water heaters, heating water heaters, etc. The production of a water heater panel requires flanging the four sides of the plate and punching holes for the display screen on the plate. The existing die for forming a water heater panel will scratch the surface of the plate during material ejection, affecting the final effect of the product. Content of the Utility Model

[0003] The purpose of the utility model is to provide a forming die for a water heater panel, which can solve at least one of the above technical problems. The technical solution of the utility model is as follows:

[0004] A forming die for a water heater panel, comprising: an upper die and a lower die. A backing plate is provided on one side of each of the upper die and the lower die. A convex flanging die core and a concave flanging die core are respectively fixed around each of the backing plates. A convex blanking die core and a concave blanking die core are respectively fixed on each of the backing plates. A pressure plate and a stripper plate are respectively arranged in the convex flanging die core and the concave flanging die core. A support table is provided at the rear side of the lower die. A springback limiting part for respectively limiting the pressure plate and the stripper plate is provided on the upper die and the lower die. A stripper part is provided at the front side of the upper die. A cushioning part is provided on the support table. A moving mechanism for driving the cushioning part to move towards the concave flanging die core is provided below the support table.

[0005] Further, the springback limiting part includes a plurality of through holes penetrating through each of the backing plates. A plurality of limiting sleeves are sleeved around the periphery of the pressure plate. A first counterbore groove is penetrated through the upper die and one of the backing plates. A first bolt is arranged in each of the first counterbore grooves. Each of the first bolts is in threaded cooperation with the adjacent limiting sleeve. A second counterbore groove is penetrated through the lower die and the other backing plate. A guide sleeve is arranged in each of the second counterbore grooves. A second bolt is movably inserted into each of the guide sleeves. Each of the second bolts is in threaded cooperation with the lower part of the stripper plate.

[0006] Further, the blanking part includes a U-shaped blanking plate arranged outside the convex punching die core. A plurality of guide holes are penetrated through the upper die and one of the backing plates. Suspension rods are movably inserted into each of the guide holes. Each suspension rod is sleeved on the U-shaped blanking plate. A plurality of tension springs are connected between the U-shaped blanking plate and the upper die. A bevel block is fixed in the middle of the U-shaped blanking plate. A push rod motor is fixed below the upper die. A slider that can fit with the bevel block is fixed at the output end of the push rod motor.

[0007] Further, the cushioning part includes slide rails symmetrically fixed on the support table. A material receiving plate is movably inserted on the slide rails. A shock pad is arranged on the material receiving plate. Flap pieces are symmetrically fixed at the rear side of the material receiving plate. Blocking shafts are symmetrically fixed on the right side of the support table.

[0008] Further, the moving mechanism includes a through groove penetrated through the middle of the support table. Below the through groove and below the support table, mounting plates are symmetrically fixed. Rollers are symmetrically sleeved between the mounting plates. A synchronous belt is sleeved between the rollers. A plurality of protruding ribs are arranged at intervals on the synchronous belt. A plurality of grooves are arranged at intervals below the material receiving plate. Each of the protruding ribs can be engaged in the grooves. A first straight gear is fixed at the sleeved end of one of the rollers. A motor is fixed below the support table. A second straight gear is fixed at the output end of the motor. The second straight gear meshes with the first straight gear.

[0009] Preferably, a docking head is fixed in the middle of the upper die.

[0010] Preferably, guide columns are fixed around the lower die.

[0011] In summary, the beneficial effects of the present utility model compared with the prior art are as follows:

[0012] The present utility model provides a forming die for a water heater panel. When in use, a user places a plate on the concave flanging die core above the lower die. When an external hydraulic device drives the upper die to move downward, the convex flanging die core fixed on the backing plate moves downward to punch the plate. The four sides of the plate are flanged upward through the concave flanging die core. At the same time, the convex punching die core on the backing plate punches the concave punching die core, so that a display hole is opened on the plate. After punching, the blanking plate pushes the plate upward through the built-in elastic material and limits the rebound stroke of the blanking plate through the rebound limiting part. The pressure plate also presses the plate against the blanking plate during punching through the elastic material. At the same time, the moving mechanism drives the cushioning part and the concave flanging die core to move. At this time, the plate is clamped on the convex flanging die core due to flanging. The plate is pushed downward through the blanking part, and the plate falls on the cushioning part. Compared with the prior art, the plate can be flanged and punched at the same time, and the surface of the plate is prevented from being scratched, improving the production quality. Description of the Drawings

[0013] Figure 1 One of the three-dimensional views of the present utility model.

[0014] Figure 2 Another three-dimensional view of the present utility model.

[0015] Figure 3 One of the exploded views of the present utility model.

[0016] Figure 4 Another exploded view of the present utility model.

[0017] Description of reference numerals in the drawings: 1, upper die; 2, lower die; 3, backing plate; 4, convex flanging die core; 5, concave flanging die core; 6, convex blanking die core; 7, concave blanking die core; 8, pressure plate; 9, stripper plate; 10, support table; 100, springback limit part; 200, stripping part; 300, cushioning part; 400, moving mechanism; 101, through hole; 102, limit sleeve; 103, first counterbore groove; 104, first bolt; 105, second counterbore groove; 106, guide sleeve; 107, second bolt; 201, guide hole; 202, hanging rod; 203, tension spring; 204, U-shaped stripper plate; 205, inclined block; 206, push rod motor; 207, slider; 301, slide rail; 302, receiving plate; 303, shock pad; 304, retaining piece; 305, blocking shaft; 401, through slot; 402, mounting plate; 403, roller; 404, synchronous belt; 405, protruding rib; 406, groove; 407, first spur gear; 408, motor; 409, second spur gear; 11, docking head; 21, guide post. Detailed implementation manners

[0018] The present utility model will be further described below in conjunction with the drawings and specific implementation manners:

[0019] As Figures 1 to 4 shown in a water heater panel forming die, which is characterized in that it includes: an upper die 1 and a lower die 2, a docking head 11 is fixed in the middle of the upper die 1, guide posts 21 are fixed around the lower die 2, backing plates 3 are provided on one side of the upper die 1 and the lower die 2, a convex flanging die core 4 and a concave flanging die core 5 are respectively fixed around each backing plate 3, a convex blanking die core 6 and a concave blanking die core 7 are respectively fixed on each backing plate 3, a pressure plate 8 and a stripper plate 9 are respectively arranged in the convex flanging die core 4 and the concave flanging die core 5, a support table 10 is arranged at the rear side of the lower die 2, springback limit parts 100 for respectively limiting the pressure plate 8 and the stripper plate 9 are arranged on the upper die 1 and the lower die 2, a stripping part 200 is arranged at the front side of the upper die 1, a cushioning part 300 is arranged on the support table 10, and a moving mechanism 400 capable of driving the cushioning part 300 to move towards the concave flanging die core 5 is arranged below the support table 10.

[0020] A forming die for a water heater panel with the above structure. When in use, the user places the plate on the concave flanging die core 5 above the lower die 2. When the external hydraulic equipment drives the upper die 1 to move downward, the convex flanging die core 4 fixedly arranged on the backing plate 3 moves downward to press the plate. The four sides of the plate are flanged upward through the concave flanging die core 5. At the same time, the convex punching die core 6 on the backing plate 3 punches the concave punching die core 7, so that a display hole is opened on the plate. After punching, the stripper plate 9 pushes the plate upward through the built-in resilient material and limits the resilient stroke of the stripper plate 9 through the resilient limiting part 100. The pressure plate 8 also presses the plate tightly on the stripper plate 9 during stamping through the resilient material. At the same time, the moving mechanism 400 drives the cushioning part 300 to move toward the concave flanging die core. At this time, the plate is clamped on the convex flanging die core 6 due to flanging, and the plate is pushed downward through the stripping part 200, and the plate falls on the cushioning part 300. Compared with the prior art, it can flange and punch the plate at the same time, prevent the surface of the plate from being scratched, and improve the production quality.

[0021] As Figure 3 shown, in some embodiments of the present invention, in order to respectively limit the pressure plate 8 and the stripper plate 9, the resilient limiting part 100 includes a plurality of through holes 101 penetrating through each of the backing plates 3. A plurality of limiting sleeves 102 are sleeved around the periphery of the pressure plate 8. A first counterbore groove 103 is penetrated through both the upper die 1 and one of the backing plates 3. A first bolt 104 is arranged in each of the first counterbore grooves 103. Each of the first bolts 104 is in threaded cooperation with the adjacent limiting sleeve 102. A second counterbore groove 105 is penetrated through both the lower die 2 and the other backing plate 3. A guide sleeve 106 is arranged in each of the second counterbore grooves 105. A second bolt 107 is movably inserted into each of the guide sleeves 106. Each of the second bolts 107 is in threaded cooperation and arranged below the stripper plate 9.

[0022] When a forming die for a water heater panel with the above structure is in operation, during the process of manufacturing the die, the user can place resilient springs or urethane rubber in the through holes 101 of each backing plate 3. After the convex flanging die core 4 and the convex punching die core 6 respectively flange and punch the plate, the stripper plate 9 located in the concave flanging die core 5 pushes the plate upward through the resilient spring. At the same time, the second bolt 107 located in the second counterbore groove 105 also moves upward through the guide sleeve 106. Since the second bolt 107 is in threaded cooperation and arranged below the stripper plate 9, after the stripper plate 9 moves to a certain position, the second bolt 107 is clamped at the counterbore of the second counterbore groove 105. The pressure plate 8 in the convex flanging die core 4 is pressed downward through the resilient spring, so that the plate is always under the pressure of the pressure plate 8 during stamping to prevent deformation. The downward pressing distance of the pressure plate 8 is limited by the first bolt 104 in threaded cooperation with the limiting sleeve 102, and the first bolt 104 is clamped at the counterbore of the first counterbore groove 103.

[0023] As Figure 3 and 4 shown, in some embodiments of the present utility model, in order to achieve the effect of pushing the plate downward, the material discharging portion 200 includes a U-shaped material discharging plate 204 disposed outside the convex punching die core 6. A plurality of guiding holes 201 are penetrated through the upper die 1 and one of the backing plates 3. A hanging rod 202 is movably inserted into each guiding hole 201. Each hanging rod 202 is sleeved on the U-shaped material discharging plate 204. A plurality of tension springs 203 are connected between the U-shaped material discharging plate 204 and the upper die 1. An inclined block 205 is fixed in the middle of the U-shaped material discharging plate 204. A push rod motor 206 is fixed below the upper die 1. A slider 207 capable of fitting with the inclined block 205 is fixed at the output end of the push rod motor 206.

[0024] When a water heater panel forming die with the above structure is in operation, the slider 207 fixed at the output end of the push rod motor 206 is driven to move by the push rod motor 206, so that the inclined block 205 drives the U-shaped material discharging plate 204 to move downward. When the U-shaped material discharging plate 204 moves, it moves through the hanging rod 202 in the guiding hole 201. Finally, the U-shaped material discharging plate 204 is reset by a plurality of tension springs 203 connected between it and the upper die 1.

[0025] As Figure 3 and 4 shown, in some embodiments of the present utility model, in order to achieve the effect of padding the plate, the padding portion 300 includes slide rails 301 symmetrically fixed on the support table 10. A receiving plate 302 is movably inserted into the slide rails 301. A shock-absorbing pad 303 is provided on the receiving plate 302. Flap pieces 304 are symmetrically fixed at the rear side of the receiving plate 302. Blocking shafts 305 are symmetrically fixed on the right side of the support table 10.

[0026] When a water heater panel forming die with the above structure is in operation, the receiving plate 302 is driven to move along the slide rails 301 by the moving mechanism 400, so that the shock-absorbing pad 303 on the receiving plate 302 moves under the plate. When it moves under the plate, the flap pieces 304 symmetrically fixed at the rear side of the receiving plate 302 are blocked on the blocking shafts 305 symmetrically fixed on the right side of the support table 10, restricting the moving distance of the receiving plate 302.

[0027] As Figure 4As shown, in some embodiments of the present utility model, in order to achieve the effect of driving the cushioning part 300 to move towards the concave flanging die core 5, the moving mechanism 400 includes a through groove 401 penetrating through the middle of the support table 10. Below the through groove 401 and symmetrically fixed below the support table 10 are mounting plates 402. Between the mounting plates 402 are symmetrically sleeved with rollers 403. Between the rollers 403 is sleeved and connected with a synchronous belt 404. On the synchronous belt 404 are provided a plurality of protruding ribs 405 at intervals. Below the material receiving plate 302 are provided a plurality of grooves 406 at intervals. Each of the protruding ribs 405 can be engaged in the grooves 406. Fixed to the sleeved end of one of the rollers 403 is a first spur gear 407. Fixed below the support table 10 is a motor 408. Fixed to the output end of the motor 408 is a second spur gear 409. The second spur gear 409 and the first spur gear 407 are meshed with each other.

[0028] When a water heater panel forming die with the above structure is in operation, the motor 408 drives the second spur gear 409 to rotate. When the second spur gear 409 rotates, it drives the first spur gear 407 to rotate. When the first spur gear 407 rotates, one of the rollers 403 drives the other roller 403 to rotate through the synchronous belt 404. When the synchronous belt 404 rotates, the plurality of protruding ribs 405 thereon are engaged with the grooves 406, so that the material receiving plate 302 moves along the slide rail 301.

[0029] The above shows and describes the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. A forming die for a water heater panel, characterized in that, Including: An upper die (1) and a lower die (2), backing plates (3) are provided on one side of the upper die (1) and the lower die (2), a convex flanging die core (4) and a concave flanging die core (5) are respectively fixed around each of the backing plates (3), a convex blanking die core (6) and a concave blanking die core (7) are respectively fixed on each of the backing plates (3), a pressure plate (8) and a stripper plate (9) are respectively arranged in the convex flanging die core (4) and the concave flanging die core (5), a support platform (10) is provided at the rear side of the lower die (2), a springback limiting part (100) capable of respectively limiting the pressure plate (8) and the stripper plate (9) is provided on the upper die (1) and the lower die (2), a stripping part (200) is provided at the front side of the upper die (1), a cushioning part (300) is provided on the support platform (10), and a moving mechanism (400) capable of driving the cushioning part (300) to move towards the concave flanging die core (5) is provided below the support platform (10).

2. The forming die for a water heater panel according to claim 1, wherein The springback limiting part (100) includes a plurality of through holes (101) penetrating through each of the backing plates (3), a plurality of limiting sleeves (102) are sleeved around the periphery of the pressure plate (8), a first counterbore groove (103) is penetrated through the upper die (1) and one of the backing plates (3), a first bolt (104) is arranged in each of the first counterbore grooves (103), each of the first bolts (104) is in threaded cooperation with the adjacent limiting sleeve (102), a second counterbore groove (105) is penetrated through the lower die (2) and the other backing plate (3), a guide sleeve (106) is arranged in each of the second counterbore grooves (105), a second bolt (107) is movably inserted into each of the guide sleeves (106), and each of the second bolts (107) is in threaded cooperation and arranged below the stripper plate (9).

3. A forming die for a water heater panel according to claim 1, characterized in that The stripping part (200) includes a U-shaped stripper plate (204) arranged outside the convex blanking die core (6), a plurality of guide holes (201) are penetrated through the upper die (1) and one of the backing plates (3), a suspension rod (202) is movably inserted into each of the guide holes (201), each of the suspension rods (202) is sleeved on the U-shaped stripper plate (204), a plurality of tension springs (203) are connected between the U-shaped stripper plate (204) and the upper die (1), an inclined block (205) is fixed in the middle of the U-shaped stripper plate (204), a push rod motor (206) is fixed below the upper die (1), and a slider (207) capable of being attached to the inclined block (205) is fixed at the output end of the push rod motor (206).

4. A forming die for a water heater panel according to claim 1, characterized in that The cushioning part (300) includes slide rails (301) symmetrically fixed on the support platform (10), a receiving plate (302) is movably inserted into the slide rails (301), a shock-absorbing pad (303) is arranged on the receiving plate (302), retaining pieces (304) are symmetrically fixed at the rear side of the receiving plate (302), and blocking shafts (305) are symmetrically fixed on the right side of the support platform (10).

5. The forming die for a water heater panel according to claim 4, wherein The moving mechanism (400) includes a through groove (401) formed through the middle of the support table (10). Below the through groove (401) and symmetrically fixed below the support table (10), there are mounting plates (402). Between the mounting plates (402), there are rollers (403) sleeved symmetrically. A synchronous belt (404) is sleeved and connected between the rollers (403). A plurality of protruding ribs (405) are arranged at intervals on the synchronous belt (404). Below the material receiving plate (302), a plurality of grooves (406) are arranged at intervals. Each of the protruding ribs (405) can be engaged in the grooves (406). A first spur gear (407) is fixed to the sleeved end of one of the rollers (403). A motor (408) is fixed below the support table (10). A second spur gear (409) is fixed to the output end of the motor (408). The second spur gear (409) meshes with the first spur gear (407).

6. The forming die for a water heater panel according to claim 1, characterized in that A docking head (11) is fixed in the middle of the upper die (1).

7. The forming die for a water heater panel according to claim 1, characterized in that Guide posts (21) are fixed around the lower die (2).

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