Rear axle housing screw seat bending and welding tool assembly
By designing the rear axle shell wire seat bending welding tool assembly, precise positioning is achieved using positioning columns and spring sleeve structures, the problem of frequent tool replacement in the existing technology is solved, and welding efficiency is improved and costs are reduced.
Patent Information
- Application Number
- CN202421559388.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-07-03
AI Technical Summary
In the prior art, the workpieces of small accessories for punch-welded axle shells for urban buses and heavy trucks are numerous and complicated, resulting in the need to change the workpiece every time the product size is changed, increasing costs and reducing work efficiency.
A rear axle shell wire seat bending welding tool assembly is designed, including welding templates, positioning bolts and fixing frames. Large flange threaded holes are inserted through positioning columns, and precise positioning and fine adjustment are achieved in combination with springs and positioning sleeves to simplify the operation process.
It realizes precise control of welding sizes of various types of bridge shells, reduces labor intensity and workload costs, and improves work efficiency.
Smart Images
Figure CN223070760U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field, and particularly relates to a bending and welding tooling assembly for the wire seat of a rear axle housing. Background Art
[0002] At present, there are many and miscellaneous welding toolings for small accessories of the impact-welded rear axle housing of city buses and heavy truck freight vehicles, especially for the wire seat tooling. In conventional production, as long as the dimensions are changed during the trial production of new products, a new set of tooling has to be produced accordingly to adapt to the welding of new products, which not only increases the cost but also reduces the work efficiency. Summary of the Utility Model
[0003] The utility model provides a bending and welding tooling assembly for the wire seat of a rear axle housing, which solves the above problems.
[0004] The technical solution of the utility model is realized as follows: a bending and welding tooling assembly for the wire seat of a rear axle housing, comprising:
[0005] A welding template, the inner side surface of which is closely attached to the large flange surface;
[0006] Positioning bolts are arranged at both ends of the welding template. A baffle is arranged on the top surface of the positioning bolts. The baffle and the welding template are connected by a fixing frame, and the fixing frame is arranged in a Z shape.
[0007] As a preferred embodiment, the welding template comprises a first plate body, a second plate body and a third plate body which are integrally connected. The first plate body is arranged in a cross shape. The second plate body and the third plate body are respectively arranged at both ends of the first plate body, and the second plate body and the third plate body are arranged in an L shape.
[0008] As a preferred embodiment, positioning columns are arranged on the inner side surface of the first plate body. The positioning columns are inserted into the threaded holes of the large flange. A handle is arranged on the outer side surface of the first plate body.
[0009] As a preferred embodiment, the distance between the second plate body and the handle is greater than the distance between the third plate body and the handle, and the height of the third plate body is greater than the height of the second plate body.
[0010] As a preferred embodiment, a spring is sleeved on the outer side of the positioning bolt, and a positioning sleeve is sleeved on the outer side of the spring.
[0011] After adopting the above technical solution, the beneficial effects of the utility model are:
[0012] The utility model relates to a stamping and welding axle housing used for various city buses, heavy-duty trucks, etc. By using a welding tooling, the positioning posts are inserted into the threaded holes of the large flange, and during the welding process of the axle housing wire seat, the requirements of various welding dimensions can be ensured. The utility model uses this tooling to closely adhere to the large flange surface, and then performs the operation of spot welding the wire seat, replacing the method of using a ruler to determine the position. The operation is simple and has wide practicability. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0014] Figure 1 is a schematic structural diagram of the present utility model;
[0015] Figure 2 is another schematic structural diagram of the present utility model;
[0016] Figure 3 is a usage state diagram of the present utility model;
[0017] Figure 4 is a schematic structural diagram of the positioning bolt.
[0018] In the figure, 1 - welding template; 2 - positioning bolt; 3 - positioning post; 4 - handle; 5 - positioning sleeve; 6 - spring; 7 - fixing frame; 8 - baffle; 9 - large flange surface; 10 - first plate body; 11 - second plate body; 12 - third plate body. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0019] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, rather than all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.
[0020] According to Figures 1 to 4 As shown, a bending and welding tooling assembly for the wire seat of the rear axle housing includes a welding template 1. The welding template 1 includes a first plate body, a second plate body, and a third plate body that are integrally connected. The first plate body is arranged in a cross shape, and the second plate body and the third plate body are respectively arranged at both ends of the first plate body. The second plate body and the third plate body are arranged in an L shape.
[0021] The inner side of the first plate body is provided with positioning posts 3, and the positioning posts 3 are inserted into the threaded holes of the large flange. The outer side of the first plate body is provided with a handle 4. The distance between the second plate body and the handle 4 is set to be greater than the distance between the third plate body and the handle 4, and the height of the third plate body is set to be greater than the height of the second plate body.
[0022] Positioning bolts 2 are provided at both ends of the welding template 1. A spring 6 is sleeved on the outer side of the positioning bolts 2, and a positioning sleeve 5 is sleeved on the outer side of the spring 6. A baffle 8 is provided on the top surface of the positioning sleeve 5. The baffle 8 and the welding template 1 are connected by a fixing bracket 7. The fixing bracket 7 is in a Z shape, and the fixing bracket 7 and the welding template 1 are fixedly connected by screws.
[0023] First, sleeve the spring 6 and the positioning sleeve 5 on the outer side of the positioning bolts 2, then cover the baffle 8, and fix it together with the welding template 1 with hexagon socket head cap screws for unified installation. During use, first fix the wire seat on the welding template 1, tighten the bolts after adjustment, then insert the positioning posts 3 into the threaded holes of the large flange, press it by hand to make the tooling close to the large flange surface 9, and then perform the spot welding operation of the wire seat.
[0024] The utility model realizes the precise positioning of the wire seat welding through the coordination of the various components of the wire seat tooling, and also realizes the one-time welding of the axle housing accessories. The gaps between the various accessories and the axle housing body can be visually observed and finely adjusted to achieve uniform gap control; the operation is simple, which is convenient for spot welding of the wire seat, and can effectively reduce the labor intensity of workers; as a general-purpose tooling, it can effectively reduce the tooling cost and improve the work efficiency.
[0025] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model. In the description of the present utility model, unless otherwise specified and defined, it should be noted that the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a mechanical connection or an electrical connection, or it can be the communication inside two elements. It can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms can be understood according to specific situations.
[0026] The above are only the preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.
Claims
1. A bending and welding tooling assembly for the wire seat of a rear axle housing, characterized in that Including: A welding template, the inner side surface of which is closely attached to the large flange surface; Positioning bolts are arranged at both ends of the welding template. A baffle is arranged on the top surface of the positioning bolts. The baffle and the welding template are connected by a fixing frame, and the fixing frame is arranged in a Z shape.
2. The bending and welding tooling assembly for the rear axle housing wire seat according to claim 1, characterized in that The welding template includes a first plate body, a second plate body and a third plate body which are integrally connected. The first plate body is arranged in a cross shape. The second plate body and the third plate body are respectively arranged at both ends of the first plate body, and the second plate body and the third plate body are arranged in an L shape.
3. The bending and welding tooling assembly for the rear axle housing wire seat according to claim 2, wherein, Positioning columns are arranged on the inner side surface of the first plate body, and the positioning columns are inserted into the threaded holes of the large flange. A handle is arranged on the outer side surface of the first plate body.
4. A bending and welding tooling assembly for the wire seat of a rear axle housing according to claim 3, characterized in that, The distance between the second plate body and the handle is greater than the distance between the third plate body and the handle, and the height of the third plate body is greater than the height of the second plate body.
5. A bending and welding tooling assembly for the wire seat of a rear axle housing according to claim 1, characterized in that, A spring is sleeved on the outer side of the positioning bolt, and a positioning sleeve is sleeved on the outer side of the spring.