Hole punching die for sound insulation part of engine

By introducing cleaning devices and adjustment devices into the engine sound insulation hole punching mold, the waste is automatically cleaned by using the fan and suction cover, the problem of waste cleaning is solved and processing efficiency is improved.

CN223071561UActive Publication Date: 2025-07-08AUTO (SHENYANG) SOUNDPROOF ACCESSORIES CO LTD
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Patent Information

Application Number
CN202422222769.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-11
Publication Date
2025-07-08
Estimated Expiration
2034-09-11

AI Technical Summary

Technical Problem

When used, the existing engine sound insulation hole punching molds are inconvenient to clean up waste, resulting in low processing efficiency.

Method used

A mold including a cleaning device and a regulating device is designed. The waste in the waste tank is sucked into the waste collection box through a telescopic tube, and the hydraulic cylinder and worm gear mechanism are combined to realize the movement and cleaning position of the mold, reducing manual intervention.

Benefits of technology

It realizes rapid cleaning of waste, improves processing efficiency, reduces manual operations, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223071561U_ABST
    Figure CN223071561U_ABST
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Abstract

The utility model relates to the technical field of sound insulation part hole punching, in particular to an engine sound insulation part hole punching die which comprises a working table, a punching mechanism, a punching mechanism and a punching mechanism. The punching die is arranged over the workbench, a groove is formed in the lower portion of the punching die, a plurality of sets of punching columns are arranged in the groove, the multiple sets of punching columns are connected with the punching die in a sliding mode, and the punching die conducts punching on raw materials through the multiple sets of punching columns. And the cleaning device is arranged above the waste tank and is used for cleaning the waste in the waste tank. After punching of raw materials is completed, by operating the cleaning device and the adjusting device at the same time, the adjusting device can push the cleaning device to move horizontally, the cleaning position of the cleaning device is changed in real time, manual cleaning is not needed any more, more convenience is achieved, rapid cleaning of waste is achieved, and the machining efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of punching holes in sound insulation parts, in particular to a punching die for holes in engine sound insulation parts. Background Art

[0002] Automobiles are common means of transportation for modern people to travel. The structure and decoration inside the vehicle greatly affect the physical comfort of drivers and passengers. When carpets are produced, holes need to be punched at corresponding positions, which requires the use of a punching die for holes in engine sound insulation parts.

[0003] However, when the existing punching die for holes in engine sound insulation parts is in use, the carpet is placed under the die, and the die is driven to move vertically by a hydraulic cylinder to punch the carpet. However, since the waste materials after punching will fall into the waste material groove, and the size of the waste materials is small and needs to be manually cleaned, the cleaning is relatively inconvenient, and the waste materials cannot be quickly cleaned, resulting in low processing efficiency. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the problem that the existing punching die for holes in engine sound insulation parts cannot quickly clean the waste materials, resulting in low processing efficiency.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A punching die for holes in engine sound insulation parts, comprising:

[0007] A workbench, with a waste material groove opened in the middle above the workbench;

[0008] A punching die, arranged directly above the workbench. A groove is opened below the punching die, and a plurality of punching columns are arranged inside the groove. The plurality of punching columns are slidably connected to the punching die, and the punching die punches the raw material through the plurality of punching columns;

[0009] A cleaning device, arranged above the waste material groove, for cleaning the waste materials inside the waste material groove;

[0010] An adjusting device, fixedly connected to the cleaning device, for adjusting the position of the cleaning device to change the cleaning position.

[0011] Preferably, the cleaning device comprises:

[0012] A waste material collection box, with a space formed inside;

[0013] Two groups of fans, with the output ends of each group of fans communicated with the space;

[0014] Two sets of suction hoods are arranged above the workbench, and each set of suction hoods is located directly below the fan.

[0015] Two sets of telescopic pipes, with both ends of each set of telescopic pipes being connected to the input end of the fan and the suction hood respectively.

[0016] Preferably, it further includes: two sets of hydraulic cylinders; the output ends of the two sets of hydraulic cylinders are fixedly connected to the upper end surface of the punching die, and are used to push the punching die to move vertically.

[0017] Preferably, the adjusting device includes:

[0018] A worm gear is arranged above the punching die and between the two sets of hydraulic cylinders;

[0019] A support plate, the surface of the support plate is rotationally connected to the axis of the worm gear;

[0020] A worm is arranged above the worm gear and is meshed with the worm gear;

[0021] A first motor, the output end of the first motor is fixedly connected to one end of the worm, and is used to drive the worm to rotate;

[0022] A rotating member, both sides of the surface of the rotating member are provided with chutes, the center of the rotating member is fixedly connected to the axis of the worm gear, and rotates following the worm gear;

[0023] Two sets of moving rods are arranged on both sides of the rotating member, and the two sets of moving rods are centrosymmetric about the axis of the worm gear; one end of each set of moving rods close to the worm gear is provided with a cylindrical pin, the cylindrical pin is arranged in the chute, and is slidably connected to the rotating member through the chute;

[0024] Two sets of connecting pieces, the surface of each set of connecting pieces is fixedly connected to the end of the moving rod away from the worm gear, and the bottom end of the connecting piece is fixedly connected to the telescopic pipe.

[0025] Preferably, it further includes: a support frame; the support frame is composed of a top plate and two sets of vertical plates, the top ends of the two sets of vertical plates are fixedly connected to the top plate, the top plate is arranged below the waste collection box and is fixedly connected to the waste collection box respectively, and is used to support the waste collection box.

[0026] Preferably, it further includes: a cleaning auxiliary device; the cleaning auxiliary device is arranged in the space and is used to take out the waste located inside the waste collection box.

[0027] Preferably, the cleaning auxiliary device includes:

[0028] A collection plate is arranged below the interior of the space;

[0029] A pulling member is arranged above the collecting plate, and the bottom end of the pulling member is fixedly connected to the collecting plate;

[0030] Two groups of shielding plates are both arranged above the waste collecting box and are in contact with the waste collecting box, and are used to prevent waste from flying out of the waste collecting box.

[0031] Preferably, it further includes: a supporting device; the supporting device is arranged inside the workbench and is used to support the raw material.

[0032] Preferably, the supporting device includes:

[0033] A bevel gear set, which is composed of a first bevel gear and two groups of second bevel gears, and the edge of the first bevel gear is respectively meshed and connected with the two groups of second bevel gears;

[0034] A second motor, and the output end of the second motor is fixedly connected to the axis center of the first bevel gear;

[0035] Two groups of grooved drums, each group of grooved drums is coaxially arranged with the second bevel gear, and the surface of the grooved drum is provided with an inclined slide rail connected end to end;

[0036] Two groups of sliders, each group of sliders is arranged inside the inclined slide rail and is slidably connected with the grooved drum through the inclined slide rail;

[0037] Two groups of cross plates, each group of cross plates is arranged above the slider, and one end of the cross plate is fixedly connected to the slider;

[0038] Two groups of support blocks, each group of support blocks is fixedly connected to the other end of the cross plate.

[0039] Preferably, the cross plate penetrates through the corresponding position of the workbench and is slidably connected with the workbench.

[0040] The beneficial effects proposed by the present utility model are as follows: after punching the raw material, by simultaneously operating the cleaning device and the adjusting device, the adjusting device will push the cleaning device to move horizontally, and the cleaning position of the cleaning device is changed in real time, without the need for manual cleaning, which is more convenient, realizes the rapid cleaning of waste, and improves the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0041] Figure 1 is a schematic structural diagram of the present utility model;

[0042] Figure 2 is Figure 1 a schematic diagram of the cross-sectional plane along the C-C line in

[0043] Figure 3 isFigure 2 Schematic three-dimensional enlarged view of the grooved roller structure;

[0044] Figure 4 is Figure 2 Schematic diagram of the connection structure at point A in;

[0045] Figure 5 is Figure 2 Schematic diagram of the connection structure at point B in.

[0046] In the figure: 1, workbench; 2, support frame; 3, punching die; 4, hydraulic cylinder; 5, waste collection box; 6, fan; 7, telescopic pipe; 8, suction hood; 9, worm gear; 10, worm; 11, first motor; 12, support plate; 13, rotating part; 14, moving rod; 15, connecting part; 16, collection plate; 17, pulling part; 18, baffle plate; 19, bevel gear set; 20, second motor; 21, grooved roller; 22, slider; 23, cross plate; 24, support block. Detailed implementation manners

[0047] The present utility model will be further described below with reference to the accompanying drawings:

[0048] In this embodiment:

[0049] Please refer to Figures 1-5 , in this embodiment: An engine sound insulation part hole punching die, comprising: a workbench 1, a punching die 3, a cleaning device and an adjusting device.

[0050] In this embodiment, a waste slot is provided in the middle above the workbench 1; the punching die 3 is arranged directly above the workbench 1, a groove is provided below the punching die 3, and a plurality of punching columns are arranged inside the groove, and the plurality of punching columns are slidably connected to the punching die 3, and the punching die 3 punches the raw material through the plurality of punching columns.

[0051] In this embodiment, threads are provided above the surface of the punching column, and the punching column can be fixed at any position of the punching die 3 through a nut, so as to realize the adjustment of the position of the punching column, and thus the punching position can be changed.

[0052] The cleaning device is arranged above the waste slot and is used for cleaning the waste inside the waste slot; the adjusting device is fixedly connected to the cleaning device and is used for adjusting the position of the cleaning device to change the cleaning position.

[0053] In this embodiment, as Figure 2 shown, the cleaning device comprises: a waste collection box 5, two groups of fans 6, two groups of suction hoods 8 and two groups of telescopic pipes 7.

[0054] Specifically, a space is formed inside the waste collection bin 5; the output ends of each group of fans 6 are connected to the space, and the model of the fan 6 is selected according to actual needs as long as it meets the working conditions; two suction hoods 8 are arranged above the workbench 1, and each group of suction hoods 8 is located directly below the fan 6; both ends of each telescopic pipe 7 are respectively connected to the input end of the fan 6 and the suction hood 8.

[0055] Start the fan 6. The output end of the fan 6 sucks out the waste in the waste trough through the telescopic pipe 7 and the suction hood 8 and sends it to the waste collection bin 5, eliminating the need for manual cleaning, which is more convenient, realizing the rapid cleaning of waste and improving the processing efficiency.

[0056] The punching die for the engine sound insulation part holes also includes: two hydraulic cylinders 4; the output ends of the two hydraulic cylinders 4 are fixedly connected to the upper end surface of the punching die 3 for pushing the punching die 3 to move vertically. The model of the hydraulic cylinder 4 is selected according to actual needs as long as it meets the working conditions.

[0057] In this embodiment, as Figure 2 and Figure 4 shown, the adjusting device includes: a worm gear 9, a support plate 12, a worm 10, a first motor 11, a rotating member 13, two moving rods 14 and two connecting members 15.

[0058] Among them, the worm gear 9 is arranged above the punching die 3 and between the two hydraulic cylinders 4; the surface of the support plate 12 is rotationally connected to the axis of the worm gear 9, and the support plate 12 can support the rotation of the worm gear 9; the worm 10 is arranged above the worm gear 9 and meshed with the worm gear 9, and the worm 10 will drive the worm gear 9 to rotate slowly; the output end of the first motor 11 is fixedly connected to one end of the worm 10 for driving the worm 10 to rotate. The model of the first motor 11 is selected according to actual needs as long as it meets the working conditions; sliding grooves are formed on both sides of the surface of the rotating member 13, and the center of the rotating member 13 is fixedly connected to the axis of the worm gear 9 and rotates with the worm gear 9; the two moving rods 14 are arranged on both sides of the rotating member 13, and the two moving rods 14 are centrosymmetric about the axis of the worm gear 9; a cylindrical pin is arranged at one end of each moving rod 14 close to the worm gear 9. The cylindrical pin is arranged in the sliding groove and is slidably connected to the rotating member 13 through the sliding groove.

[0059] When the rotating member 13 rotates, it will make the two moving rods 14 move towards the middle or towards the outside simultaneously through the sliding between the sliding groove and the cylindrical pin.

[0060] The surface of each connecting member 15 is fixedly connected to the end of the moving rod 14 away from the worm gear 9, and the bottom end of the connecting member 15 is fixedly connected to the telescopic pipe 7. The moving rod 14 drives the connecting member 15 to move, and the connecting member 15 will cause the telescopic pipe 7 to extend or contract.

[0061] When it is necessary to adjust the cleaning position, start the first motor 11. The output end of the first motor 11 drives the worm 10 to rotate; the worm 10 simultaneously drives the worm wheel 9 to rotate slowly; the worm wheel 9 drives the rotating member 13 to rotate synchronously under the support of the support plate 12; the rotating member 13 will move the two groups of moving rods 14 towards the middle simultaneously through the sliding between the chute and the cylindrical pin; the moving rod 14 drives the connecting member 15 to move; the connecting member 15 will extend the telescopic tube 7, so that the two groups of suction covers 8 move towards the middle simultaneously, changing the cleaning position and making the cleaning more thorough.

[0062] The punching die for the holes of the engine sound insulation part further includes: a support frame 2; the support frame 2 is composed of a top plate and two groups of vertical plates. The tops of the two groups of vertical plates are fixedly connected to the top plate. The top plate is arranged below the waste collection box 5 and is fixedly connected to the waste collection box 5 respectively, for supporting the waste collection box 5.

[0063] After the collection of the waste is completed, due to the large volume of the waste collection box 5, it is inconvenient to move.

[0064] To solve the above problems, this embodiment proposes an implementation manner. The punching die for the holes of the engine sound insulation part further includes: a cleaning auxiliary device; the cleaning auxiliary device is arranged in the space for taking out the waste located inside the waste collection box 5.

[0065] In this embodiment, as Figure 2 shown, the cleaning auxiliary device includes: a collection plate 16, a pulling member 17 and two groups of shielding plates 18.

[0066] Specifically, the collection plate 16 is arranged inside the space at the lower part; the pulling member 17 is arranged above the collection plate 16, and the bottom end of the pulling member 17 is fixedly connected to the collection plate 16; the two groups of shielding plates 18 are both arranged above the waste collection box 5 and are in contact with the waste collection box 5, for preventing the waste from flying out of the waste collection box 5. Notches are opened at the contact positions of the two groups of shielding plates 18 and the pulling member 17, and the size of the notches is slightly larger than the size of the pulling member 17.

[0067] When it is necessary to clean the waste, push the two groups of shielding plates 18 outwards; then pull the pulling member 17 upwards. The pulling member 17 drives the collection plate 16 to move, and the collection plate 16 will take out the waste, and then the cleaning can be carried out.

[0068] Since the punching positions of different raw materials are different, and the existing support device cannot move, the position occupied by the support device cannot be punched.

[0069] To solve the above problems, this embodiment proposes an implementation manner. The punching die for the holes of the engine sound insulation part further includes: a support device; the support device is arranged inside the workbench 1 for supporting the raw materials.

[0070] In this embodiment, asFigure 2 and Figure 5 As shown in Figure 5 , the supporting device includes: a bevel gear set 19, a second motor 20, two groups of grooved drums 21, two groups of sliders 22, two groups of cross plates 23 and two groups of support blocks 24.

[0071] Among them, the bevel gear set 19 is composed of a first bevel gear and two groups of second bevel gears. The edges of the first bevel gear are respectively meshed and connected with the two groups of second bevel gears, and the rotation directions of the two groups of second bevel gears are opposite; the output end of the second motor 20 is fixedly connected to the axis of the first bevel gear. The model of the second motor 20 is selected according to actual needs as long as it meets the working conditions; each group of grooved drums 21 is coaxially arranged with the second bevel gear, and the surface of the grooved drum 21 is provided with an inclined slide rail connected end to end; each group of sliders 22 is arranged inside the inclined slide rail and is slidably connected with the grooved drum 21 through the inclined slide rail.

[0072] When the grooved drum 21 rotates, the slider 22 will move horizontally through the sliding between the inclined slide rail and the slider 22, and the moving directions of the two groups of sliders 22 are opposite.

[0073] Each group of cross plates 23 is arranged above the slider 22, and one end of the cross plate 23 is fixedly connected to the slider 22; each group of support blocks 24 is fixedly connected to the other end of the cross plate 23, and the slider 22 drives the cross plate 23 to move horizontally.

[0074] The cross plate 23 penetrates through the corresponding position of the workbench 1 and is slidably connected with the workbench 1.

[0075] Working principle:

[0076] When the punching die for the sound insulation part of the engine is in use, first, the user adjusts the position of the supporting device; starts the second motor 20, and the output end of the second motor 20 drives the first bevel gear to rotate; the first bevel gear drives the two groups of second bevel gears to rotate at the same time; the second bevel gear drives the grooved drum 21 to rotate synchronously; the grooved drum 21 will make the slider 22 move horizontally through the sliding between the inclined slide rail and the slider 22; the slider 22 drives the support block 24 to move through the cross plate 23; thereby changing the position of the support.

[0077] At this time, the raw material is placed on the supporting device, and the positions of each punching column are adjusted; then the hydraulic cylinder 4 is adjusted, and the output end of the hydraulic cylinder 4 pushes the punching die 3 downward; the punching die 3 punches the raw material, and after punching, the product is taken off.

[0078] After that, start the first motor 11, and the output end of the first motor 11 drives the worm 10 to rotate; the worm 10 simultaneously drives the worm wheel 9 to rotate slowly; the worm wheel 9 drives the rotating member 13 to rotate synchronously under the support of the support plate 12; the rotating member 13 will move the two groups of moving rods 14 towards the middle simultaneously through the sliding between the chute and the cylindrical pin; the moving rods 14 drive the connecting member 15 to move; the connecting member 15 will extend the telescopic tube 7, so that the two groups of suction covers 8 move towards the middle simultaneously, changing the cleaning position and making the cleaning more thorough.

[0079] Meanwhile, start the fan 6, and the output end of the fan 6 sucks out the waste in the waste chute through the telescopic tube 7 and the suction cover 8, and sends it to the waste collection box 5, eliminating the need for manual cleaning, which is more convenient, realizing the rapid cleaning of waste and improving the processing efficiency.

[0080] Subsequently, push the two groups of shielding plates 18 outwards; then pull the pulling member 17 upwards, and the pulling member 17 drives the collection plate 16 to move, and the collection plate 16 will carry out the waste, which can be centrally cleaned, completing the use of this device.

[0081] Although the present utility model has been illustrated and described by reference to the preferred embodiments, those of ordinary skill in the art should understand that various changes in form and details may be made within the scope of the claims.

Claims

1. An engine sound insulation part hole punching die, characterized in that: Comprising: A workbench (1), with a waste slot opened in the middle above the workbench (1); A punching die (3), arranged directly above the workbench (1), with a groove opened below the punching die (3), and a plurality of punching columns arranged inside the groove. The plurality of punching columns are slidably connected to the punching die (3), and the punching die (3) punches the raw material through the plurality of punching columns; A cleaning device, arranged above the waste slot, for cleaning the waste inside the waste slot; An adjusting device, fixedly connected to the cleaning device, for adjusting the position of the cleaning device to change the cleaning position.

2. The punching die for the holes of the engine sound insulation part according to claim 1, characterized in that: The cleaning device includes: A waste collection box (5), with a space formed inside; Two groups of blowers (6), and the output end of each group of blowers (6) is communicated with the space; Two groups of suction hoods (8), arranged above the workbench (1), and each group of suction hoods (8) is located directly below the blower (6); Two groups of telescopic tubes (7), and both ends of each group of telescopic tubes (7) are respectively communicated with the input end of the blower (6) and the suction hood (8).

3. The punching die for the holes of the engine sound insulation part according to claim 2, characterized in that: Also including: Two groups of hydraulic cylinders (4); the output ends of the two groups of hydraulic cylinders (4) are fixedly connected to the upper end surface of the punching die (3), for pushing the punching die (3) to move vertically.

4. The punching die for the holes of the engine sound insulation part according to claim 3, wherein: The adjusting device includes: A worm gear (9), arranged above the punching die (3) and located between the two groups of hydraulic cylinders (4); A support plate (12), and the surface of the support plate (12) is rotatably connected to the axis of the worm gear (9); A worm (10), arranged above the worm gear (9) and meshed with the worm gear (9); A first motor (11), the output end of the first motor (11) is fixedly connected to one end of the worm (10), for driving the worm (10) to rotate; A rotating member (13), with sliding grooves opened on both sides of the surface of the rotating member (13), and the center of the rotating member (13) is fixedly connected to the axis of the worm gear (9), and rotates following the worm gear (9); Two groups of moving rods (14), arranged on both sides of the rotating member (13), and the two groups of moving rods (14) are centrosymmetric about the axis of the worm gear (9); one end of each group of moving rods (14) close to the worm gear (9) is provided with a cylindrical pin, and the cylindrical pin is arranged in the sliding groove and is slidably connected to the rotating member (13) through the sliding groove; Two groups of connecting members (15), the surface of each group of connecting members (15) is fixedly connected to the end of the moving rod (14) away from the worm gear (9), and the bottom end of the connecting member (15) is fixedly connected to the telescopic tube (7).

5. The punching die for the holes of the engine sound insulation part according to claim 2, characterized in that: Also including: A support frame (2); the support frame (2) consists of a top plate and two groups of vertical plates. The top ends of the two groups of vertical plates are fixedly connected to the top plate, and the top plate is arranged below the waste collection box (5) and is respectively fixedly connected to the waste collection box (5), for supporting the waste collection box (5).

6. The punching die for the holes of the engine sound insulation part according to claim 2, characterized in that: Also including: A cleaning auxiliary device; The cleaning auxiliary device is arranged in the space and is used to take out the waste inside the waste collection box (5).

7. The punching die for the holes of the engine sound insulation part according to claim 6, characterized in that: The cleaning auxiliary device includes: A collecting plate (16) arranged below the interior of the space; A pulling member (17) arranged above the collecting plate (16), and the bottom end of the pulling member (17) is fixedly connected to the collecting plate (16); Two groups of shielding plates (18) are both arranged above the waste collection box (5) and are in contact with the waste collection box (5) to prevent waste from flying out of the waste collection box (5).

8. The punching die for the holes of the engine sound insulation part according to claim 1, characterized in that: It further includes: A supporting device; the supporting device is arranged inside the workbench (1) and is used to support the raw materials.

9. The punching die for the holes of the engine sound insulation part according to claim 8, wherein: The supporting device includes: A bevel gear set (19) composed of a first bevel gear and two groups of second bevel gears, and the edge of the first bevel gear is meshed and connected to the two groups of second bevel gears respectively; A second motor (20), and the output end of the second motor (20) is fixedly connected to the axis of the first bevel gear; Two groups of grooved drums (21), each group of grooved drums (21) is coaxially arranged with the second bevel gear, and the surface of the grooved drum (21) is provided with an inclined slide rail connected end to end; Two groups of sliders (22), each group of sliders (22) is arranged inside the inclined slide rail and is slidably connected to the grooved drum (21) through the inclined slide rail; Two groups of cross plates (23), each group of cross plates (23) is arranged above the slider (22), and one end of the cross plate (23) is fixedly connected to the slider (22); Two groups of support blocks (24), each group of support blocks (24) is fixedly connected to the other end of the cross plate (23).

10. The punching die for the holes of the engine sound insulation part according to claim 9, characterized in that: The cross plate (23) penetrates through the corresponding position of the workbench (1) and is slidably connected to the workbench (1).