Pre-polymerized particle forming die
By designing the prepolymerized particle forming mold, the prepolymerized foam block is formed using molding holes and material troughs, the cutting operation problem in PMI foam processing is solved, and dust-free processing and efficient molding are achieved.
Patent Information
- Application Number
- CN202422434781.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-10-08
AI Technical Summary
During the PMI foam processing process, it is difficult to adjust the size of the prepolymer foam using large cutting tools, resulting in powder dust hazards to the operator, and cutting operations are difficult to avoid in the prior art.
A prepolymerized particle forming mold is designed, including a bottom mold and a cover plate. The bottom mold is equipped with a forming hole and a material trough. The cover plate is equipped with a material injection hole and a locking member. The bottom mold and the cover plate are fixed by a locking member. The molding hole and the material trough are used to form a prepolymerized foam block to avoid cutting operations.
It realizes no cutting operation during the prepolymer foam forming process, reduces dust hazards, and improves processing efficiency and safety.
Smart Images

Figure CN223071725U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of prepolymer particle forming molds, and particularly relates to a prepolymer particle forming mold. Background Technique
[0002] PMI foam is a new type of polymer structural foam material, which has the characteristics of low density, high temperature resistance, good wave transmission, high specific strength, etc., and shows good application prospects in the fields of aerospace, medical, military, electronic communication, radar, etc. Especially in the military industry, more and more attention is paid to using PMI foam to produce and manufacture adapter type products. With the increasingly fierce competition among enterprises in the industry, as well as the urgent need for enterprise development and cost reduction and efficiency improvement, the industry has put forward higher requirements for the material cost, processing cost and production efficiency of PMI foam related products.
[0003] During the processing of PMI foam, it is necessary to first cut the foam in the prepolymer state into the required size, and then put it into the forming mold, apply pressure while heating, heating makes it crosslinked and cured, and the pressure ensures that the material fills every corner of the mold to form the required shape. Since the prepolymer foam needs to be cut before being put into the mold, and the cutting size needs to be adjusted according to the needs at any time, it is difficult to use large cutting tools, and using a small cutting device will generate a large amount of powder dust, which is harmful to the operator. Summary of the Invention
[0004] The utility model mainly solves the technical problems existing in the above-mentioned prior art, and provides a prepolymer particle forming mold.
[0005] The above technical problems of the utility model are mainly solved by the following technical solutions: A prepolymer particle forming mold includes a bottom mold and a cover plate. A plurality of forming holes are arranged in an array in the bottom mold, and a material passing groove is connected between adjacent two forming holes. The cover plate covers the top of the bottom mold. A plurality of mutually corresponding fixed through grooves are provided at the edges of the bottom mold and the cover plate. A set of locking parts are provided in each group of fixed through grooves. A plurality of injection holes are formed on the upper surface of the cover plate, and a cross rib plate is provided on the upper surface of the cover plate. A first lifting ring is provided at the middle position of the cross rib plate. A feeding assembly is provided on the cover plate. The feeding assembly includes a hanging plate. Feeding nozzles are installed at positions corresponding to the injection holes on the cover plate on the hanging plate. A second lifting ring is provided at the middle position of the hanging plate.
[0006] Preferably, the fixed through groove is rectangular, and the locking part includes a bolt and a locking nut. The bolt includes a top wrench, a middle threaded part and a bottom clamping part.
[0007] Preferably, the locking nut is inserted into the fixed through slot and then rotated 90° to be clamped on the lower surface of the bottom mold through the bottom clamping portion.
[0008] Preferably, the bottom mold and the cover plate are pressed together by rotating the locking nut.
[0009] The utility model has the beneficial effects of directly setting forming holes inside the bottom mold and setting a feeding trough between two adjacent forming holes, utilizing the forming holes to directly form blocks of specified size during the prepolymerization process of the prepolymerized foam, the setting of the feeding trough can facilitate the flow of the solution in the bottom mold, and the solution in the feeding trough can connect adjacent prepolymerized foam blocks to each other after the prepolymerization is completed, and when it needs to be placed in the molding mold, the prepolymerized foam can be removed manually by manually breaking it, and it can be adjusted at any time according to the required size, eliminating the need for cutting operations, avoiding the generation of dust, and thus reducing the harm to the operator. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 It is a structural schematic diagram of the utility model;
[0011] Figure 2 This is a structural schematic diagram of the bottom mold of the utility model;
[0012] Figure 3 It is a structural schematic diagram of the cover plate of the utility model;
[0013] Figure 4 It is a structural schematic diagram of the locking member of the utility model.
[0014] In the figure: 1. bottom mold; 2. cover plate; 3. forming hole; 4. material passage groove; 5. fixing groove; 6. injection hole; 7. cross rib; 8. first lifting ring; 9. hanging plate; 10. injection nozzle; 11. second lifting ring; 12. locking nut; 13. top wrench; 14. middle threaded part; 15. bottom clamping part. DETAILED DESCRIPTION
[0015] The technical solution of the utility model is further specifically described below through embodiments and in conjunction with the accompanying drawings.
[0016] Embodiment: A prepolymerized particle forming mold, such as Figures 1-4As shown in the figure, it includes a bottom mold 1 and a cover plate 2. There are a plurality of forming holes 3 arranged in an array in the bottom mold 1. A material passing groove 4 is connected between two adjacent forming holes 3. The cover plate 2 covers the top of the bottom mold 1. A plurality of corresponding fixed through grooves 5 are provided at the edges of the bottom mold 1 and the cover plate 2. A set of locking parts are provided in each group of the fixed through grooves 5. A plurality of injection holes 6 are formed on the upper surface of the cover plate 2. And a cross rib plate 7 is provided on the upper surface of the cover plate 2. A first lifting ring 8 is provided at the middle position of the cross rib plate 7. A feeding assembly is provided on the cover plate 2. The feeding assembly includes a hanging plate 9. A nozzle 10 is installed at a position on the hanging plate 9 corresponding to the injection hole 6 on the cover plate 2. A second lifting ring 11 is provided at the middle position of the hanging plate 9.
[0017] The fixed through groove 5 is rectangular. The locking part includes a bolt and a locking nut 12. The bolt includes a top wrench 13, a middle threaded part 14 and a bottom clamping part 15. After the locking nut 12 is inserted into the fixed through groove 5 and rotated by 90°, it is clamped to the lower surface of the bottom mold 1 through the bottom clamping part 15. The locking nut 12 is rotated to press the bottom mold 1 and the cover plate 2 tightly.
[0018] The principle of the present utility model: When in use, the cover plate 2 is covered on the bottom mold 1, and the cover plate 2 and the bottom mold 1 are connected and fixed through the locking parts. A solution for polymerization reaction is injected into the bottom mold 1 through the nozzle 10 in the feeding assembly. The solution fills the bottom mold 1 through the material passing groove 4. After the prepolymerization is completed, square prepolymerized foams are formed in the forming holes 3 of the bottom mold 1, and two adjacent square prepolymerized foams are connected to each other. When it is necessary to disassemble the prepolymerized foam, only the small square prepolymerized foam needs to be broken at the position of the material passing groove 4.
[0019] Finally, it should be pointed out that the above embodiments are only relatively representative examples of the present utility model. Obviously, the present utility model is not limited to the above embodiments and there can be many variations. Any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present utility model should be considered to fall within the protection scope of the present utility model.
Claims
1. A prepolymer granule forming mold, comprising a bottom mold (1) and a cover plate (2), characterized in that: The bottom die (1) is provided with a plurality of forming holes (3) arranged in an array, and a material passing groove (4) is connected between two adjacent forming holes (3). The cover plate (2) covers the top of the bottom die (1). A plurality of corresponding fixed through grooves (5) are provided at the edges of the bottom die (1) and the cover plate (2). A set of locking parts are provided in each group of fixed through grooves (5). A plurality of injection holes (6) are formed on the upper surface of the cover plate (2), and a cross rib plate (7) is provided on the upper surface of the cover plate (2). A first lifting ring (8) is provided at the middle position of the cross rib plate (7). An injection component is provided on the cover plate (2). The injection component includes a hanging plate (9). A nozzle (10) is installed at a position on the hanging plate (9) corresponding to the injection hole (6) on the cover plate (2). A second lifting ring (11) is provided at the middle position of the hanging plate (9).
2. The prepolymer particle forming mold according to claim 1, characterized in that: The fixed through groove (5) is rectangular. The locking part includes a bolt and a locking nut (12). The bolt includes a top wrench (13), a middle threaded part (14) and a bottom clamping part (15).
3. A pre-polymer granule forming die according to claim 2, characterized in that: After the locking nut (12) is inserted into the fixed through groove (5), it is rotated 90° and clamped to the lower surface of the bottom die (1) through the bottom clamping part (15).
4. A pre-polymer granule forming die according to claim 3, characterized in that: The locking nut (12) is rotated to press the bottom die (1) and the cover plate (2) tightly together.