Mould pressing device for insulating layer of ultrahigh-voltage electromagnetic wire

Abstract

The utility model relates to an ultrahigh-voltage electromagnetic wire insulating layer mold pressing device which comprises a mold composed of an upper mold body and a lower mold body which are buckled with each other and a C-shaped clamp arranged outside the mold, and the C-shaped clamp comprises a C-shaped frame used for supporting, a thread adjusting piece installed on the C-shaped frame and a clamping block arranged on the thread adjusting piece and the C-shaped frame. The threaded adjusting part comprises a threaded rod installed at the upper end of the C-shaped frame in a threaded mode and an installation cylinder movably installed at the end, extending into the C-shaped frame, of the threaded rod. According to the ultrahigh-voltage electromagnetic wire insulating layer mold pressing device, the upper mold body and the lower mold body with the L-shaped sections are arranged to be assembled to provide an electromagnetic wire built-in space, the contact tightness between an electromagnetic wire and the mold is improved, in addition, the upper mold body and the lower mold body are vertically clamped and assembled through the two clamping blocks of the C-shaped clamp, and the mold pressing efficiency is improved. A mounting cylinder and a pressure spring are arranged at the end part of a threaded rod on the clamp, so that the C-shaped clamp can apply tension through the pressure spring while clamping.

Description

Technical Field

[0001] This application relates to the technical field of ultra-high voltage electromagnetic wire processing, and specifically to an ultra-high voltage electromagnetic wire insulation layer molding device. Background Art

[0002] Ultra-high voltage electromagnetic wires generally refer to transmission lines used to transmit ultra-high voltage electricity. These transmission lines are usually supported by high-voltage transmission towers or poles, and electricity is transmitted from power generation stations to users in various places through cables or wires. These lines adopt special insulating materials and structural designs to ensure the safe and reliable transmission of high-voltage electricity.

[0003] In the ultra-high voltage electromagnetic wire processing process, it is necessary to configure the insulation layer on the outside of the ultra-high voltage electromagnetic wire by molding. Currently, in the existing technology, a whole mold for the straight part and the turning part support of the electromagnetic wire coil model is used, and pressure is applied through the inner cavity of the combined mold to fit the outer shape of the electromagnetic wire to complete the molding of the insulation layer. However, during the molding process, the electromagnetic wire needs to be heated, and the heating of the electromagnetic wire will cause the insulation layer to shrink, which will in turn cause the loosening of the molding fixture and reduce the fitting degree of the insulation layer. In view of the above-mentioned problems in the existing technology, an ultra-high voltage electromagnetic wire insulation layer molding device is proposed to solve the above-mentioned problems. Utility Model Content

[0004] In view of the deficiencies of the existing technology, this application provides an ultra-high voltage electromagnetic wire insulation layer molding device, which has the advantages of adapting to the clamping loosening caused by the shrinkage of the insulation layer during the heating of the electromagnetic wire and improving the fitting degree between the mold and the electromagnetic wire.

[0005] To achieve the above object, this application provides the following technical solution: An ultra-high voltage electromagnetic wire insulation layer molding device includes a mold composed of an upper mold and a lower mold that are buckled with each other, and a C-shaped fixture placed outside the mold. The C-shaped fixture includes a C-shaped frame for support, a threaded adjustment member installed on the C-shaped frame, and a clamping block arranged on the threaded adjustment member and the C-shaped frame;

[0006] The threaded adjustment member includes a threaded rod threadedly installed at the upper end of the C-shaped frame, and an installation cylinder movably installed at one end of the threaded rod extending into the C-shaped frame. An abutting plate is also fixedly installed at the end of the threaded rod. The abutting plate is located inside the installation cylinder and is movably connected to the installation cylinder. A compression spring for pressing the clamping block is also installed inside the installation cylinder. One end of the compression spring is fixedly connected to the clamping block, and the other end is suspended inside the installation cylinder.

[0007] Further, the longitudinal sections of the upper mold and the lower mold are both in an L-shaped bent shape, and a gap is left between the bent parts of the upper mold and the lower mold facing each other to fit the electromagnetic wire.

[0008] Furthermore, an adjusting bolt is fixedly installed at one end of the threaded rod extending above the C-shaped frame.

[0009] Furthermore, a connecting member is arranged between several of the C-shaped clamps for unified connection. The connecting member includes a cross bar for supporting several of the C-shaped clamps, a connecting frame slidably connected to the cross bar, and a fastening member arranged on the connecting frame, wherein the connecting frame is fixed on the rear side surface of the C-shaped frame.

[0010] Furthermore, the fastening member includes a threaded adjusting rod threadedly installed on the connecting frame, and a friction pad fixedly installed at the end of the threaded adjusting rod extending into the connecting frame. A cavity is recessed on the inner wall of the connecting frame for storing the friction pad.

[0011] Furthermore, spring seats are fixedly installed on both side surfaces of the connecting frame, and a push spring is installed between two adjacent spring seats. The push spring pushes the two connecting frames to be arranged at intervals from each other.

[0012] Compared with the prior art, the technical solution of the present application has the following beneficial effects:

[0013] In this ultra-high voltage electromagnetic wire insulation layer molding device, by providing an inner space for the electromagnetic wire through the combination of an upper mold and a lower mold with an L-shaped cross-section, the contact tightness between the electromagnetic wire and the mold is improved. Additionally, by using two clamping blocks of a C-shaped clamp to clamp the upper mold and the lower mold together, and by configuring an installation cylinder and a compression spring at the end of the threaded rod on the clamp, the C-shaped clamp can apply a tension force through the compression spring simultaneously when clamping. During the process of the electromagnetic wire heating and causing the insulation layer to gradually shrink, the compression spring can continuously apply a force to improve the clamping effect, solving the technical problem that when the electromagnetic wire is heated, it will cause the insulation layer to shrink, thereby leading to loosening of the molding clamp and reducing the adhesion degree of the insulation layer. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a three-dimensional view of the overall structure of the present application;

[0015] Figure 2 is a three-dimensional view of the structure of the upper mold and the lower mold of the present application;

[0016] Figure 3 is a cross-sectional view of the upper mold and the lower mold of the present application in a combined state;

[0017] Figure 4 is a schematic structural view of the C-shaped clamp of the present application;

[0018] Figure 5 is a rear view of the C-shaped clamp of the present application.

[0019] In the figure: 1. Upper die; 2. Lower die; 3. C-shaped frame; 4. Threaded rod; 5. Installation cylinder; 6. Clamping block; 7. Contact plate; 8. Compression spring; 9. Adjusting bolt; 10. Connecting frame; 11. Cross bar; 12. Thread adjusting rod; 13. Friction pad; 14. Spring seat; 15. Push spring. Detailed implementation method

[0020] The following will clearly and completely describe the technical solutions in the embodiments of the present application with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present application.

[0021] Please refer to Figures 1-5 , a super high voltage electromagnetic wire insulation layer molding device in this embodiment includes a mold composed of a mutually buckled upper die 1 and a lower die 2, and a C-shaped fixture placed outside the mold. The number of C-shaped fixtures is several, and several C-shaped fixtures are evenly arranged outside the mold to provide a clamping force for the closing of the upper die 1 and the lower die 2.

[0022] In this embodiment, the longitudinal sections of the upper die 1 and the lower die 2 are both in an L-shaped bent shape, and the bent parts of the upper die 1 and the lower die 2 face each other with a gap left to fit against the electromagnetic wire, so that the closing gap between the electromagnetic wire and the upper die 1 and the lower die 2 is far away, thereby improving the contact tightness between the mold and the electromagnetic wire.

[0023] It should be noted that the C-shaped fixture includes a C-shaped frame 3 for support, a threaded adjusting member installed on the C-shaped frame 3, and a clamping block 6 provided on the threaded adjusting member and the C-shaped frame 3. The two clamping blocks 6 are corresponding in the up and down positions and are respectively used to fit against the upper die 1 and the lower die 2.

[0024] The threaded adjusting member in this embodiment includes a threaded rod 4 threadedly installed at the upper end of the C-shaped frame 3 and an installation cylinder 5 movably installed at one end of the threaded rod 4 extending into the C-shaped frame 3. The installation cylinder 5 can rotate and slide relative to the threaded rod 4, and a clamping block 6 is fixedly connected to the installation cylinder 5, and the distance between the clamping block 6 on the installation cylinder 5 and the clamping block 6 on the C-shaped frame 3 can be adjusted when the threaded rod 4 rotates to change its position relative to the C-shaped frame 3 for clamping.

[0025] In this embodiment, a contact plate 7 is also fixedly installed at the end of the threaded rod 4. The contact plate 7 is located inside the installation cylinder 5 and is movably connected to the installation cylinder 5, so that the contact plate 7 can move flexibly inside the installation cylinder 5.

[0026] It should be noted that a compression spring 8 for pressing the clamping block 6 is also installed inside the installation cylinder 5. One end of the compression spring 8 is fixedly connected to the clamping block 6, and the other end is suspended inside the installation cylinder 5, so that the abutting plate 7 can contact and squeeze the compression spring 8 during the downward pressing process.

[0027] In order to facilitate the rotation of the threaded rod 4, an adjusting bolt 9 is fixedly installed at one end of the threaded rod 4 extending above the C-shaped frame 3 in this embodiment.

[0028] In this embodiment, a connecting member is provided between several C-shaped clamps for unified connection. The connecting member includes a cross bar 11 for supporting several C-shaped clamps, a connecting frame 10 slidably connected to the cross bar 11, and a fastening member provided on the connecting frame 10. Among them, the connecting frame 10 is fixed on the rear side surface of the C-shaped frame 3, and the connecting frame 10 is slidably connected relative to the cross bar 11.

[0029] It should be noted that the fastening member includes a threaded adjusting rod 12 threadedly installed on the connecting frame 10 and a friction pad 13 fixedly installed at the end of the threaded adjusting rod 12 extending into the connecting frame 10. A cavity is recessed on the inner wall of the connecting frame 10 for storing the friction pad 13. When the friction pad 13 extends into the connecting frame 10 and fits against the cross bar 11, the position of the connecting frame 10 relative to the cross bar 11 can be restricted.

[0030] In order to improve the uniformity of the distribution of the C-shaped clamps on the cross bar 11, spring seats 14 are fixedly installed on both side surfaces of the connecting frame 10 in this embodiment. A push spring 15 is installed between two adjacent spring seats 14. The push spring 15 pushes the two connecting frames 10 to be arranged at intervals from each other, so that the C-shaped clamps are evenly distributed on the cross bar 11.

[0031] The working principle of the above embodiment is as follows:

[0032] By placing the electromagnetic wire in the mold closing gap between the upper mold 1 and the lower mold 2 to complete the internal installation, move the cross bar 11 to move several C-shaped clamps to one side surface of the mold. By rotating the adjusting bolt 9, the adjusting bolt 9 drives the fixedly connected threaded rod 4 to rotate. The threaded rod 4 extends toward the inside of the C-shaped frame 3 under the rotational thread fit relative to the C-shaped frame 3. At this time, both clamping blocks 6 are attached to the outside of the mold. Continuously adjust the threaded rod 4, so that the threaded rod 4 drives the abutting plate 7 located inside the installation cylinder 5 to continuously squeeze the compression spring 8, so that the compression spring 8 exerts a spring force, so that the clamping block 6 below the installation cylinder 5 can move in a direction away from the threaded rod 4. When the electromagnetic wire heats up and shrinks, it will be continuously clamped and pressurized under the opening force of the spring.

[0033] It should be noted that, in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the phrase "comprising a..." does not exclude the presence of additional identical elements in the process, method, article or device comprising said element.

[0034] Although the embodiments of the present application have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A molding device for the insulating layer of an extra-high voltage electromagnetic wire, comprising a mold composed of an upper mold (1) and a lower mold (2) that are buckled with each other, and a C-shaped fixture placed outside the mold, characterized in that: The C-shaped fixture includes a C-shaped frame (3) for support, a threaded adjusting member mounted on the C-shaped frame (3), and a clamping block (6) disposed on the threaded adjusting member and the C-shaped frame (3); The threaded adjusting member includes a threaded rod (4) threadedly mounted on the upper end of the C-shaped frame (3), and a mounting cylinder (5) movably mounted on one end of the threaded rod (4) extending into the C-shaped frame (3). An abutting plate (7) is fixedly mounted at the end of the threaded rod (4). The abutting plate (7) is located inside the mounting cylinder (5) and the abutting plate (7) is movably connected to the mounting cylinder (5). A compression spring (8) for pressing the clamping block (6) is further mounted inside the mounting cylinder (5). One end of the compression spring (8) is fixedly connected to the clamping block (6), and the other end is suspended inside the mounting cylinder (5).

2. The molding device for the insulating layer of an extra-high voltage electromagnetic wire according to claim 1, wherein: The longitudinal sections of the upper die (1) and the lower die (2) are both L-shaped bent, and the bent portions of the upper die (1) and the lower die (2) face each other with a gap left to fit the electromagnetic wire.

3. The molding device for the insulating layer of a super high voltage electromagnetic wire according to claim 1, characterized in that: An adjusting bolt (9) is fixedly mounted on one end of the threaded rod (4) extending above the C-shaped frame (3).

4. The molding device for the insulating layer of an extra-high voltage electromagnetic wire according to claim 1, characterized in that: A connecting member is provided between several of the C-shaped fixtures for unified connection. The connecting member includes a cross bar (11) for supporting several of the C-shaped fixtures, a connecting frame (10) slidably connected to the cross bar (11), and a fastening member disposed on the connecting frame (10), wherein the connecting frame (10) is fixed on the rear side surface of the C-shaped frame (3).

5. The super high voltage electromagnetic wire insulating layer molding device according to claim 4, characterized in that: The fastening member includes a threaded adjusting rod (12) threadedly mounted on the connecting frame (10), and a friction pad (13) fixedly mounted on the threaded adjusting rod (12) extending into the connecting frame (10). A cavity is recessed on the inner wall of the connecting frame (10) for storing the friction pad (13).

6. The super high voltage electromagnetic wire insulating layer molding device according to claim 5, characterized in that: Spring seats (14) are fixedly mounted on both side surfaces of the connecting frame (10). A push spring (15) is mounted between two adjacent spring seats (14), and the push spring (15) pushes the two connecting frames (10) to be arranged at intervals from each other.

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