Rivet quality detection device

Abstract

The utility model relates to a rivet quality detection device, and relates to the field of riveting detection technology, the rivet quality detection device comprises a pressure testing machine and a lifting mechanism, the bottom of the lifting mechanism is fixedly installed on the ground, the top of the lifting mechanism is fixedly provided with a bearing platform, and the pressure testing machine is fixedly installed on the top of the bearing platform; the signal output end of a pressure sensor in the pressure testing machine is in signal connection with a pressure alarm module, and the pressure alarm module automatically gives an alarm when the pressure borne by the rivet reaches the set pressure. According to the invention, the situation that the tool is damaged in the riveting test process of the rivet can be reduced, and the cost of the riveting test is saved.

Description

Technical Field

[0001] The present application relates to the field of riveting detection technology, and in particular to a rivet quality detection device. Background Art

[0002] At present, in the field of manufacturing, the production, assembly, testing, packaging, etc. of products all need to be assisted by automated jigs. In this way, the use of automated jigs can not only save unnecessary manpower costs, but also improve production efficiency and accuracy.

[0003] In the prior art, during the production process of products, if rivets are used to connect the tooling on the products, it is often necessary to detect the push-out force of the rivets on the riveted parts. Among them, the pressure testing machine includes a test bench body, and the test bench body is provided with a handle for the user to lift up or press down. The handle is connected to the crimping terminal on the test bench body through a transmission mechanism. A pressure sensor for detecting the pressure borne by the crimping terminal is fixedly installed in the test bench body, and the pressure sensor is connected to the display signal on the test bench body. When testing the riveted parts, the user mainly uses the pressure testing machine to manually apply pressure to the rivets on the product to push the rivets out, and the user determines whether the rivets are qualified based on the pressure readings on the pressure testing machine.

[0004] However, in the above test method, the rivet will cause damage to the test tooling after being pushed out, and the cost is high, so there is room for improvement. Utility Model Content

[0005] In order to reduce the damage to the tooling during the riveting pressure test of the rivets and save the cost of the riveting pressure test, the present application provides a rivet quality inspection device.

[0006] The present application provides a rivet quality detection device that adopts the following technical solution:

[0007] A rivet quality inspection device comprises a pressure testing machine and a lifting mechanism, wherein the bottom of the lifting mechanism is fixedly mounted on the ground, a bearing platform is fixedly mounted on the top of the lifting mechanism, and the pressure testing machine is fixedly mounted on the top of the bearing platform;

[0008] The signal output terminal of the pressure sensor in the pressure testing machine is connected to a pressure alarm module, and the pressure alarm module automatically alarms when the pressure on the rivet reaches a set pressure.

[0009] By adopting the above technical solution, during the actual detection process, the user can place the tooling to be detected on the bearing platform, and then drive the crimping end to press down through the grip on the pressure testing machine to apply pressure to the rivet. When the pressure borne by the rivet reaches the set pressure, the alarm module issues an alarm to prompt the user that the pressure on the rivet has reached the set pressure value. At this time, the user can judge whether the connection quality of the rivet is qualified by judging whether the rivet is pushed out, which can effectively reduce the occurrence of damage to the tooling during the testing process and save the testing cost.

[0010] Preferably, the pressure alarm module includes:

[0011] A comparator chip, which is signal-connected to the signal output end of the pressure sensor, is used to compare the pressure applied to the rivet and output an alarm control signal when the pressure applied to the rivet reaches the set pressure;

[0012] A buzzer, which is signal-connected to the signal output end of the comparator chip, is used to receive the alarm control signal and emit a warning sound.

[0013] By adopting the above technical solution, when the pressure applied to the rivet reaches the set pressure, the comparator chip controls the buzzer to emit a warning sound to prompt the user that the pressure on the rivet has reached the maximum pushing force value required for the test. At this time, the user can observe the state of the rivet to judge whether the rivet is qualified.

[0014] Preferably, the lifting mechanism includes a jack, the base of the jack is fixedly installed on the ground, and the top of the jack is fixedly connected to the bottom of the bearing platform.

[0015] By adopting the above technical solution, during the testing process, the user can adjust the height between the bearing platform and the crimping end through the jack, so that the rivet quality detection device is applicable to the detection of tooling with different sizes, and the usability of the rivet quality detection device is improved.

[0016] Preferably, a protective sleeve is slidably connected to the outer side wall of the crimping end, and a through hole for the rivet to extend into is opened at the bottom of the protective sleeve;

[0017] An observation port for exposing the side of the rivet is opened on the bottom side wall of the protective sleeve.

[0018] By adopting the above technical solution, when pressing the rivet, the user can sleeved the protective sleeve on the outside of the rivet. The protective sleeve can enable the user to quickly align the crimping end with the rivet, and at the same time, it can reduce the occurrence of the crimping end offset during the process of pressing the rivet.

[0019] Preferably, sliding grooves are respectively formed through both sides of the protective sleeve, and limiting plates are respectively fixedly connected to both sides of the crimping end;

[0020] Mounting plates are fixedly installed on both sides of the protective sleeve respectively. Guide rods are fixedly connected to the mounting plates respectively. Slide holes for the guide rods to extend through are formed in the two limiting plates respectively, and anti-detachment blocks are fixedly connected to the ends of the two guide rods extending out of the slide holes.

[0021] By adopting the above technical solution, the chute, the guide rod and the mounting plate can achieve the technical effect of sliding connection between the protective sleeve and the crimping end.

[0022] Preferably, springs are coaxially sleeved on the two guide rods respectively, and the two ends of the two springs are fixedly connected to the mounting plate and the limiting plate respectively.

[0023] By adopting the above technical solution, the spring can drive the protective sleeve to automatically reset after the crimping end moves away from the tooling.

[0024] To sum up, the rivet quality detection device of the present application includes at least one of the following beneficial technical effects:

[0025] 1. During the actual detection process, the user can place the tooling to be detected on the bearing platform, and then drive the crimping end to press down through the handle on the pressure testing machine to apply pressure to the rivet; when the pressure borne by the rivet reaches the set pressure, the alarm module issues an alarm to prompt the user that the pressure on the rivet reaches the set pressure value. At this time, the user can judge whether the rivet connection quality is qualified according to whether the rivet is pushed out, which can effectively reduce the damage to the tooling during the testing process and save the testing cost.

[0026] 2. During the testing process, the user can adjust the height between the bearing platform and the crimping end through the jack, so that the rivet quality detection device is applicable to the detection of toolings of different sizes, and the usability of the rivet quality detection device is improved. Description of the Drawings

[0027] Figure 1 It is a schematic diagram showing the overall structure of the rivet quality detection device in the embodiment of the present application.

[0028] Figure 2 It is a schematic diagram showing the connection structure between the crimping head and the protective sleeve in the embodiment of the present application.

[0029] Description of the reference numerals: 1, pressure testing machine; 11, crimping end; 12, limiting plate; 2, bearing platform; 3, buzzer; 4, jack; 5, protective sleeve; 51, observation port; 52, mounting plate; 53, guide rod; 54, anti-detachment block; 55, spring. Detailed Description of the Embodiment

[0030] The following will further describe the present application in detail Figure 1-2 with reference to the attached drawings.

[0031] Example 1

[0032] An embodiment of the present application discloses a rivet quality detection device. Refer to Figure 1 and Figure 2 , which includes a pressure testing machine 1 and a lifting mechanism. The bottom of the lifting mechanism is fixedly installed on the ground, the top of the lifting mechanism is fixedly installed with a bearing platform 2, and the pressure testing machine 1 is fixedly installed on the top of the bearing platform 2.

[0033] The signal output end of the pressure sensor in the pressure testing machine 1 is signal-connected to a pressure alarm module, and the pressure alarm module automatically alarms when the pressure borne by the rivet reaches the set pressure.

[0034] During the actual detection process, the user can place the tooling to be detected on the bearing platform 2, and then drive the pressing end 11 on the pressure testing machine 1 to press down to apply pressure to the rivet; when the pressure borne by the rivet reaches the set pressure, the alarm module issues an alarm to prompt the user that the pressure on the rivet reaches the set pressure value. At this time, the user can judge whether the rivet connection quality is qualified by judging whether the rivet is pushed out, which can effectively reduce the damage to the tooling during the testing process and save the testing cost.

[0035] In this embodiment, the pressure alarm module includes: a comparator chip, which is signal-connected to the signal output end of the pressure sensor, and is used to compare the pressure applied to the rivet and output an alarm control signal when the pressure applied to the rivet reaches the set pressure; a buzzer 3, which is signal-connected to the signal output end of the comparator chip, and is used to receive the alarm control signal and emit a warning sound.

[0036] When the pressure applied to the rivet reaches the set pressure, the comparator chip controls the buzzer 3 to emit a warning sound to prompt the user that the pressure on the rivet reaches the maximum pushing force value required for testing. At this time, the user can observe the state of the rivet to judge whether the rivet is qualified.

[0037] It should be noted that in some other embodiments, the buzzer 3 can be replaced with an LED indicator light, which is not limited here.

[0038] Refer to Figure 1 , in this embodiment, the lifting mechanism used is a jack 4. The base of the jack 4 is fixedly installed on the ground, and the top of the jack 4 is fixedly connected to the bottom of the bearing platform 2.

[0039] During the testing process, the user can adjust the height between the bearing platform 2 and the pressing end 11 through the jack 4, so that the rivet quality detection device is applicable to the detection of tooling with different sizes, and the usability of the rivet quality detection device is improved.

[0040] The implementation principle of a rivet quality detection device in an embodiment of the present application is as follows: During the actual detection process, the user can place the tooling to be detected on the bearing platform 2, and then drive the pressing end 11 of the pressure testing machine 1 to press down to apply pressure to the rivet. When the pressure borne by the rivet reaches the set pressure, the comparator chip controls the buzzer 3 to emit an alarm to prompt the user that the pressure on the rivet has reached the set pressure value. At this time, the user judges whether the rivet connection quality is qualified by judging whether the rivet is pushed out, which can effectively reduce the occurrence of damage to the tooling during the testing process and save the testing cost.

[0041] Embodiment 2

[0042] Refer to Figure 2 , a protective sleeve 5 is slidably connected to the outer side wall of the pressing end 11, and a through hole for the rivet to extend into is opened at the bottom of the protective sleeve 5; an observation port 51 for exposing the side surface of the rivet is opened on the bottom side wall of the protective sleeve 5.

[0043] When pressing the rivet, the user can sleeved the protective sleeve 5 on the outside of the rivet. The protective sleeve 5 can enable the user to quickly align the pressing end 11 with the rivet, and at the same time, it can reduce the occurrence of the pressing end 11 shifting during the process of pressing the rivet.

[0044] Refer to Figure 2 , sliding grooves are respectively penetrated through both sides of the protective sleeve 5, and limiting plates 12 are respectively fixedly connected to both sides of the pressing end 11; mounting plates 52 are respectively fixedly installed on both sides of the protective sleeve 5, guiding rods 53 are respectively fixedly connected to the mounting plates 52, sliding holes for the guiding rods 53 to extend out are respectively opened on the two limiting plates 12, and anti - detachment blocks 54 are respectively fixedly connected to one ends of the two guiding rods 53 extending out of the sliding holes.

[0045] The sliding grooves, guiding rods 53, and mounting plates 52 can achieve the technical effect of the sliding connection between the protective sleeve 5 and the pressing end 11.

[0046] Refer to Figure 2 , compression springs 55 are respectively coaxially sleeved on the two guiding rods 53, and both ends of the two compression springs 55 are fixedly connected to the mounting plates 52 and the limiting plates 12 respectively. The compression springs 55 can drive the protective sleeve 5 to automatically reset after the pressing end 11 moves away from the tooling.

[0047] The above are all the preferred embodiments of the present application. The protection scope of the present application is not limited accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application should be covered within the protection scope of the present application.

Claims

1. A rivet quality inspection device, characterized in that, It includes a pressure testing machine (1) and a lifting mechanism. The bottom of the lifting mechanism is fixedly installed on the ground, and the top of the lifting mechanism is fixedly installed with a bearing platform (2). The pressure testing machine (1) is fixedly installed on the top of the bearing platform (2). The signal output end of the pressure sensor in the pressure testing machine (1) is signal-connected to a pressure alarm module, and the pressure alarm module automatically alarms when the pressure borne by the rivet reaches the set pressure.

2. The rivet quality detection device according to claim 1, characterized in that, The pressure alarm module includes: A comparator chip, signal-connected to the signal output end of the pressure sensor, for comparing the pressure applied to the rivet and outputting an alarm control signal when the pressure applied to the rivet reaches the set pressure; A buzzer (3), signal-connected to the signal output end of the comparator chip, for receiving the alarm control signal and emitting a warning sound.

3. The rivet quality detection device according to claim 2, characterized in that, The lifting mechanism includes a jack (4). The base of the jack (4) is fixedly installed on the ground, and the top of the jack (4) is fixedly connected to the bottom of the bearing platform (2).

4. The rivet quality detection device according to claim 1, characterized in that, A crimping end (11) driven by a grip is provided on the pressure testing machine (1). The grip is used to drive the crimping end (11) to press down to apply pressure to the rivet. A protective sleeve (5) is slidably connected to the outer side wall of the crimping end (11). A through hole for the rivet to extend into is provided at the bottom of the protective sleeve (5). An observation port (51) for exposing the side of the rivet is provided on the bottom side wall of the protective sleeve (5).

5. The rivet quality detection device according to claim 4, characterized in that, Chute grooves are respectively penetrated through both sides of the protective sleeve (5), and limiting plates (12) are respectively fixedly connected to both sides of the crimping end (11). Mounting plates (52) are respectively fixedly installed on both sides of the protective sleeve (5). Guide rods (53) are respectively fixedly connected to the mounting plates (52). Slide holes for the guide rods (53) to extend out are respectively provided on the two limiting plates (12), and anti-detachment blocks (54) are respectively fixedly connected to the ends of the two guide rods (53) extending out of the slide holes.

6. The rivet quality detection device according to claim 5, characterized in that, Spring (55) are respectively coaxially sleeved on the two guide rods (53), and both ends of the two springs (55) are fixedly connected to the mounting plate (52) and the limiting plate (12) respectively.

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