Supporting force detection mechanism of hydraulic support

By designing the support force detection mechanism of the hydraulic support, and adjustable loading is performed using hydraulic cylinders and suspensions, the limitations and safety problems of support force detection in the prior art are solved, and efficient, safe and low-cost support force detection of the hydraulic support is achieved.

CN223078056UActive Publication Date: 2025-07-08CHINACOAL BEIJING COAL MINING MACHINERY CO LTD
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Patent Information

Application Number
CN202421351519.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-07-08
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

The support force detection methods of existing hydraulic support have problems such as difficult to find iron blocks or iron rods, high cost, high testing weight limitations, and high safety risks during loading.

Method used

A support force detection mechanism for hydraulic support is designed, including a base frame and a loading mechanism. The hydraulic cylinder is used as a loading mechanism to realize adjustable loading of the hydraulic support top beam through suspension parts and pressure sensors, and the loading force is monitored in combination with a pressure gauge to achieve multi-point detection.

Benefits of technology

It realizes convenient, safe and low-cost support force detection, can accurately simulate different pulling forces, and is widely used in the load-bearing capacity testing of hydraulic support.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a supporting force detection mechanism of a hydraulic support. The supporting force detection mechanism comprises an underframe and a loading mechanism. The bottom frame is detachably fixed to the bottom plate. The loading mechanism is vertically oriented, a main body of the loading mechanism is fixedly connected with the bottom frame, a loading end of the loading mechanism can be detachably connected to a loading point on the bottom wall of a top beam of the hydraulic support, and the loading end of the loading mechanism can move up and down relative to the main body of the loading mechanism; and the main body of the loading mechanism can adjust a driving force for driving the loading end to move downwards. The supporting force detection mechanism for the hydraulic support has the beneficial effects that the supporting force detection mechanism for the hydraulic support is relatively convenient in assembly process, relatively high in safety, relatively wide in adjustment range and relatively high in test precision, and can apply different pull-down forces to the top beam of the hydraulic support, and can simulate and test whether the bearing capacity of the hydraulic support meets requirements or not. Meanwhile, the supporting force detection mechanism of the hydraulic support can be repeatedly used and is low in cost.
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Description

Technical Field

[0001] The utility model relates to the technical field of hydraulic supports, in particular to a support force detection mechanism for a hydraulic support. Background Art

[0002] With the wide application of hydraulic supports in various industries, the requirements for their quality and safety are increasing day by day. Among them, the requirements for the support force of hydraulic supports are particularly high to ensure that the hydraulic supports do not crack in scenarios such as supporting the roof of a roadway.

[0003] The existing method for detecting the support force of a hydraulic support is as follows: Solid blocks including iron blocks or iron rods of different weights are loaded on the top beam of the hydraulic support, and it is observed whether the top beam is damaged or cracked. However, this detection method has the following problems: It is difficult to find iron blocks or iron rods that match the test weight, and the cost is relatively high. At the same time, iron blocks or iron rods can only provide test weights of specific tonnages, and the test limitations are relatively large. Due to the large weight of iron blocks or iron rods, there are safety risks during loading, and the difficulty is relatively high. Summary of the Utility Model

[0004] (1) Technical Problems to be Solved

[0005] In view of the above-mentioned shortcomings and deficiencies of the prior art, the utility model provides a support force detection mechanism for a hydraulic support, which solves the technical problems in the prior art that it is difficult to find iron blocks or iron rods that match the test weight, and the cost is relatively high, iron blocks or iron rods can only provide test weights of specific tonnages, the test limitations are relatively large, and there are safety risks and relatively high difficulty during loading when solid blocks such as iron blocks or iron rods are loaded on the top beam of the hydraulic support.

[0006] (2) Technical Solutions

[0007] In order to achieve the above object, the main technical solutions adopted by the utility model include:

[0008] An embodiment of the utility model provides a support force detection mechanism for a hydraulic support, including a chassis and a loading mechanism;

[0009] The chassis is detachably fixed to the bottom plate;

[0010] The loading mechanism is vertically oriented. The main body of the loading mechanism is fixedly connected to the chassis. The loading end of the loading mechanism can be detachably connected to a loading point on the bottom wall of the top beam of the hydraulic support. The loading end of the loading mechanism can move up and down relative to the main body of the loading mechanism, and the main body of the loading mechanism can adjust the driving force for driving the loading end to move downward.

[0011] According to the utility model, the loading mechanism is a hydraulic cylinder, the main body of the loading mechanism is the cylinder body of the hydraulic cylinder, and the loading end is the piston rod of the hydraulic cylinder.

[0012] According to the utility model, the loading point includes two adjacent holes opened on the bottom wall of the top beam of the hydraulic support, and the holes are connected to the inner cavity of the top beam of the hydraulic support;

[0013] The supporting force detection mechanism further includes a hanging member, the hanging member is U-shaped, and the hanging member can pass through the two holes corresponding to the loading point to be detachably hung on the loading point;

[0014] The loading end of the loading mechanism can be inserted into the hanging member hung on the loading point and can be detachably connected to the hanging member.

[0015] According to the utility model, a pressure gauge is arranged on the hydraulic pipeline of the loading mechanism and / or a pressure sensor is arranged on the inner bottom wall of the hydraulic support top beam between two adjacent holes of the loading point, and the suspension member can be hung on the pressure sensor.

[0016] According to the utility model, the loading mechanism is provided with a horizontally oriented first connection hole, and the opposite side walls of the loading end are planes;

[0017] The hanging member is provided with a second connecting hole oriented horizontally and is flat relative to the inner side wall;

[0018] When the loading end of the loading mechanism is inserted into the hanging component, the loading end of the loading mechanism and the hanging component are in plane contact, and the first connecting hole is connected to the second connecting hole and pins are sequentially passed through.

[0019] According to the utility model, the two holes at the loading point have different lengths.

[0020] According to the utility model, a U-shaped connecting seat with an opening upward is provided on the top of the base frame;

[0021] The main body of the loading mechanism can be inserted into the connecting seat and can be detachably connected to the connecting seat.

[0022] According to the utility model, the main body of the loading mechanism is provided with a third connecting hole oriented horizontally, and the opposite side wall is a plane;

[0023] The connecting seat is provided with a fourth connecting hole which is horizontally oriented and is flat relative to the inner side wall;

[0024] When the main body of the loading mechanism is inserted into the connecting seat, the main body of the loading mechanism and the connecting seat are in plane contact, and the third connecting hole is connected to the fourth connecting hole and the plugs are sequentially passed through.

[0025] According to the present utility model, a support table that horizontally extends on the bottom frame and supports on the bottom plate is formed, and a vertically oriented mounting hole is opened on the support table;

[0026] A plurality of transverse grooves are horizontally and spacedly opened on the bottom plate;

[0027] After the mounting hole on the support table and the transverse groove communicate, fasteners can be sequentially passed through them to detachably fix the bottom frame to the bottom plate.

[0028] According to the present utility model, a plurality of groups of loading point groups are spaced along the length direction on the top beam of the hydraulic support, and each of the loading point groups includes at least one of the loading points.

[0029] (III) Advantageous effects

[0030] The advantageous effects of the present utility model are as follows: For a support force detection mechanism of a hydraulic support provided by the present utility model, during use, first detachably fix the bottom frame to the bottom plate, then fix the main body of the loading mechanism to the bottom frame, and detachably connect the loading end of the loading mechanism to a loading point opened on the bottom wall of the top beam of the hydraulic support. Subsequently, the main body of the loading mechanism adjusts the driving force for driving the loading end to move downward, so as to adjust the downward pulling force applied by the loading end to the loading point of the top beam of the hydraulic support. During the experiment, by observing whether the top beam of the hydraulic support is damaged and cracked under this loading force, it can be determined whether the support force of the hydraulic support meets the requirements. After the test at one loading point is completed, disassemble the hydraulic support and the support force detection mechanism, and move the support force detection mechanism to a position corresponding to another loading point for re-detection.

[0031] Therefore, the assembly process of the support force detection mechanism of this hydraulic support is relatively convenient, with high safety, and can apply different downward pulling forces to the top beam of the hydraulic support, having a wide adjustment range, and can accurately simulate and test whether the bearing capacity of the hydraulic support meets the requirements. At the same time, the support force detection mechanism of this hydraulic support can be reused, with low cost. Brief description of the drawings

[0032] Figure 1 It is an assembly schematic diagram of the support force detection mechanism and the hydraulic support of the present utility model;

[0033] Figure 2 For Figure 1 The enlarged schematic diagram at A in

[0034] Figure 3 For Figure 1 The bottom view of

[0035] Figure 4 For Figure 3 The partial schematic diagram of

[0036]

Description of the Attached Drawing Reference Signs

[0037] 1: Underframe; 11: Connecting seat; 111: Fourth connecting hole; 12: Support platform; 121: Mounting hole;

[0038] 2: Loading mechanism; 21: First connecting hole; 22: Third connecting hole;

[0039] 3: Hydraulic support; 31: Loading point; 311: Hole;

[0040] 4: Suspension member; 41: Second connecting hole;

[0041] 5: Base plate; 51: Horizontal groove. Detailed implementation manners

[0042] For better explaining the present utility model for easy understanding, the present utility model will be described in detail below in conjunction with the attached drawings through specific implementation manners. Among them, the orientation nouns such as "upper" and "lower" mentioned herein are with reference to Figure 1 the defined orientation.

[0043] Refer to Figure 1-4 , a support force detection mechanism for a hydraulic support proposed in an embodiment of the present utility model includes an underframe 1 and a loading mechanism 2.

[0044] The underframe 1 is detachably fixed on the base plate 5. The loading mechanism 2 is vertically oriented. The main body of the loading mechanism 2 is fixedly connected to the underframe 1. The loading end of the loading mechanism 2 can be detachably connected to the loading point 31 on the bottom wall of the top beam of the hydraulic support 3. The loading end of the loading mechanism 2 can move up and down relative to the main body of the loading mechanism 2, and the main body of the loading mechanism 2 can adjust the driving force for driving the loading end to move downward.

[0045] During use, first detachably fix the underframe 1 on the base plate 5, then fix the main body of the loading mechanism 2 on the underframe 1, and detachably connect the loading end of the loading mechanism 2 to the loading point 31 opened on the bottom wall of the top beam of the hydraulic support 3. Subsequently, the main body of the loading mechanism 2 adjusts the driving force for driving the loading end to move downward to adjust the downward pulling force applied by the loading end to the loading point 31 of the top beam of the hydraulic support 3. During the experiment, by observing whether the top beam of the hydraulic support 3 is damaged and cracked under this loading force, it can be judged whether the support force of the hydraulic support 3 meets the requirements. When the test at one loading point 31 is completed, disassemble the hydraulic support 3 and the support force detection mechanism, and move the support force detection mechanism to the position corresponding to another loading point 31 for re-detection.

[0046] Therefore, the assembly process of the support force detection mechanism of this hydraulic support is relatively convenient, with high safety, and can apply different downward pulling forces to the top beam of the hydraulic support 3, having a wide adjustment range to accurately simulate and test whether the bearing capacity of the hydraulic support 3 meets the requirements. At the same time, the support force detection mechanism of this hydraulic support can be reused with low cost.

[0047] Specifically, the loading mechanism 2 is a hydraulic cylinder. The main body of the loading mechanism 2 is the cylinder block of the hydraulic cylinder, and the loading end is the piston rod of the hydraulic cylinder.

[0048] During use, the cylinder block of the hydraulic cylinder can correspondingly change the driving force for driving the piston rod to move downward by adjusting the oil intake.

[0049] Furthermore, the loading point 31 includes two adjacent holes 311 opened on the bottom wall of the top beam of the hydraulic support 3, and the holes 311 communicate with the inner cavity of the top beam of the hydraulic support 3.

[0050] The support force detection mechanism further includes a suspension member 4. The suspension member 4 is U-shaped and can pass through the two holes 311 on the corresponding loading point 31 to be detachably suspended on the loading point 31.

[0051] During use, the loading end of the loading mechanism 2 can be inserted into the suspension member 4 suspended on the loading point 31 and detachably connected to the suspension member 4.

[0052] Preferably, the lengths of the two holes 311 of the loading point 31 are different, so that the suspension member 4 can be inserted through the longer one of the two holes 311 and suspended on the loading point 31.

[0053] Specifically, multiple groups of loading point groups are spaced along the length direction of the top beam of the hydraulic support 3. Each loading point group includes at least one loading point 31 to detect the loading points 31 at different positions through the support force detection mechanism.

[0054] Preferably, the loading end of the loading mechanism 2 is provided with a horizontally oriented first connection hole 21, and the opposite side walls are flat surfaces. The suspension member 4 is provided with a horizontally oriented second connection hole 41, and the opposite inner side walls are flat surfaces, and...

[0055] When the loading end of the loading mechanism 2 is inserted into the suspension member 4, the loading end of the loading mechanism 2 and the suspension member 4 are in flat contact, and the first connection hole 21 communicates with the second connection hole 41 and a pin is inserted through them in sequence, which can conveniently realize the detachable connection between the loading end of the loading mechanism 2 and the suspension member 4. When the loading end of the loading mechanism 2 and the suspension member 4 are connected, they are in flat contact, which can prevent relative rotation between the loading mechanism 2 and the suspension member 4 and improve the connection stability.

[0056] Furthermore, to improve the accuracy of applying a load to the top beam of the hydraulic support 3:

[0057] Optionally, a pressure gauge is provided on the hydraulic pipeline of the loading mechanism 2.

[0058] The pressure gauge can monitor the driving force for the main body of the loading mechanism 2 to drive the loading end to move downward according to the hydraulic oil quantity, and further monitor the load applied by the loading mechanism 2 to the top beam of the hydraulic support 3 via the suspension member 4, so as to increase the loading force value applied by the loading mechanism 2 to the hydraulic support 3.

[0059] Optionally, a pressure sensor is provided on the inner bottom wall of the top beam of the hydraulic support 3 between two adjacent holes 311 at the loading point 31, and the suspension member 4 can be hooked on the pressure sensor.

[0060] The pressure sensor can monitor the load applied by the loading mechanism 2 to the top beam of the hydraulic support 3 via the suspension member 4, so as to increase the loading force value applied by the loading mechanism 2 to the hydraulic support 3.

[0061] Preferably, a pressure gauge and a pressure sensor are provided in this support force detection mechanism to further improve the accuracy of applying the load to the top beam of the hydraulic support 3.

[0062] Furthermore, a U-shaped connecting seat 11 with an upward opening is provided at the top of the chassis 1.

[0063] The main body of the loading mechanism 2 can be inserted into the connecting seat 11 and detachably connected to the connecting seat 11.

[0064] Specifically, a horizontally oriented third connecting hole 22 is provided on the main body of the loading mechanism 2, and the opposite side walls are flat surfaces. The connecting seat 11 is provided with a horizontally oriented fourth connecting hole 111, and the opposite inner side walls are flat surfaces.

[0065] When the main body of the loading mechanism 2 is inserted into the connecting seat 11, the main body of the loading mechanism 2 and the connecting seat 11 are in flat contact, and the third connecting hole 22 communicates with the fourth connecting hole 111 and a pin is inserted through them in sequence, so as to conveniently realize the detachable connection between the main body of the loading mechanism 2 and the connecting seat 11. The flat contact between the main body of the loading mechanism 2 and the connecting seat 11 can prevent relative rotation between the loading mechanism 2 and the connecting seat 11 and improve the connection stability.

[0066] Furthermore, a support platform 12 that horizontally extends at the bottom of the chassis 1 and supports on the bottom plate 5 is formed, and a vertically oriented mounting hole 121 is provided on the support platform 12. A plurality of transverse grooves 51 are horizontally spaced on the bottom plate 5.

[0067] The support platform 12 of the chassis 1 supports on the bottom plate 5, and after the mounting hole 121 on the support platform 12 communicates with the transverse grooves 51, fasteners are inserted through them in sequence, so as to conveniently detachably fix the chassis 1 to the bottom plate 5.

[0068] Specifically, the fastener is a screw, which is convenient for loading and unloading.

[0069] In the description of this specification, the descriptions of terms such as "one embodiment", "some embodiments", "embodiment", "example", "specific example", or "some examples" mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. In addition, without contradiction, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples.

[0070] Although the embodiments of the present utility model have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limiting the present utility model. Those of ordinary skill in the art can make changes, modifications, substitutions, and variations to the above embodiments within the scope of the present utility model.

Claims

1. A support force detection mechanism for a hydraulic support, characterized in that It comprises a base frame (1) and a loading mechanism (2); The base frame (1) is detachably fixed on the base plate (5); The loading mechanism (2) is vertically oriented, the main body of the loading mechanism (2) is fixedly connected to the base frame (1), the loading end of the loading mechanism (2) can be detachably connected to a loading point (31) on the bottom wall of the top beam of the hydraulic support (3), the loading end of the loading mechanism (2) can be lifted and moved relative to the main body of the loading mechanism (2), and the main body of the loading mechanism (2) can adjust the driving force used to drive the loading end to move downward.

2. The support force detection mechanism of the hydraulic support according to claim 1, characterized in that The loading mechanism (2) is a hydraulic cylinder, the main body of the loading mechanism (2) is the cylinder body of the hydraulic cylinder, and the loading end is the piston rod of the hydraulic cylinder.

3. The support force detection mechanism of the hydraulic support according to claim 2, characterized in that, The loading point (31) comprises two adjacent holes (311) opened on the bottom wall of the top beam of the hydraulic support (3), and the holes (311) are connected to the inner cavity of the top beam of the hydraulic support (3); The supporting force detection mechanism further comprises a hanging member (4), the hanging member (4) being U-shaped, and the hanging member (4) being capable of passing through the two holes (311) corresponding to the loading point (31) so as to be detachably hung on the loading point (31); The loading end of the loading mechanism (2) can be inserted into the hanging member (4) hung on the loading point (31) and can be detachably connected to the hanging member (4).

4. The supporting force detection mechanism of the hydraulic support according to claim 3, characterized in that: A pressure gauge is provided on the hydraulic pipeline of the loading mechanism (2) and / or a pressure sensor is provided on the inner bottom wall of the top beam of the hydraulic support (3) between two adjacent holes (311) of the loading point (31), and the suspension member (4) can be hung on the pressure sensor.

5. The support force detection mechanism of the hydraulic support according to claim 3, characterized in that, The loading mechanism (2) is provided with a horizontally oriented first connection hole (21), and the opposite side walls of the loading end are planes; The hanging member (4) is provided with a horizontally oriented second connection hole (41) and is flat relative to the inner wall; When the loading end of the loading mechanism (2) is inserted into the hanging member (4), the loading end of the loading mechanism (2) and the hanging member (4) are in plane contact, and the first connecting hole (21) is connected to the second connecting hole (41) and pins are inserted in sequence.

6. The support force detection mechanism of the hydraulic support according to claim 3, characterized in that, The two holes (311) of the loading point (31) have different lengths.

7. The support force detection mechanism of the hydraulic support according to claim 1, characterized in that, A U-shaped connecting seat (11) with an opening facing upward is provided on the top of the base frame (1); The main body of the loading mechanism (2) can be inserted into the connecting seat (11) and can be detachably connected to the connecting seat (11).

8. The support force detection mechanism of the hydraulic support according to claim 7, characterized in that The main body of the loading mechanism (2) is provided with a third connecting hole (22) oriented horizontally, and the opposite side wall is a plane; The connecting seat (11) is provided with a fourth connecting hole (111) which is horizontally oriented and is flat relative to the inner side wall; When the main body of the loading mechanism (2) is inserted into the connecting seat (11), the main body of the loading mechanism (2) and the connecting seat (11) are in plane contact, and the third connecting hole (22) is connected to the fourth connecting hole (111) and pins are inserted in sequence.

9. The support force detection mechanism of the hydraulic support according to claim 1, characterized in that, A support platform (12) that horizontally extends at the bottom on the chassis (1) is formed to support on the bottom plate (5), and a vertically oriented mounting hole (121) is provided on the support platform (12); A plurality of transverse grooves (51) are horizontally and spacedly provided on the bottom plate (5); After the mounting hole (121) on the support platform (12) communicates with the transverse groove (51), fasteners can be sequentially passed through them to detachably fix the chassis (1) on the bottom plate (5).

10. The support force detection mechanism of the hydraulic support according to claim 1, characterized in that, The top beam of the hydraulic support (3) is provided with multiple groups of loading point groups at intervals along the length direction, and each of the loading point groups includes at least one of the loading points (31).