Curtain coating equipment for piano plates
By using two oil supply barrels in the piano paint coating equipment to store accelerators and initiators respectively, and then mix and then apply, the problem of paint waste in existing equipment is solved, and the precise mixing of paint and cost savings are achieved.
Patent Information
- Application Number
- CN202422069011.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-26
AI Technical Summary
Existing piano paint coating equipment cannot accurately distinguish between uneven coating and mixing, resulting in waste of paint and increased costs.
Two oil supply barrels are used to store accelerators and initiators separately, and then spray them through the showerhead to achieve advanced mixing and separate storage of paints, reducing residual material losses.
Accurate mixing of paint and save material costs, reducing the loss of residual paint materials.
Smart Images
Figure CN223083125U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of piano manufacturing and processing, and particularly relates to a curtain coating device for piano plates. Background Art
[0002] The existing curtain coating devices for piano paint (PE paint) basically adopt double knife heads. One group is for PE paint plus initiator, and the other group is for PE paint plus accelerator, and the curtain coating is carried out by means of layer-by-layer superposition mixing. This has great limitations, and the disadvantages are as follows: First, it is blind coating. It cannot distinguish between the parts that need to be coated and the parts that do not need to be coated. Second, the mixing and curing are uneven, and it is easy to have the problem of film wrinkling.
[0003] If it is mixed in advance and then uniformly curtain coated, problems such as the adhesion loss of the paint on the equipment are difficult to accurately allocate the specific dosage, and more PE paint needs to be mixed additionally; and the storage time of the mixed PE paint is relatively short, and generally it cannot be reserved for continued use the next day. Day after day, this undoubtedly greatly increases the production cost. Summary of the Utility Model
[0004] In order to overcome the deficiencies of the above-mentioned prior art, the purpose of the utility model is to provide a curtain coating device for piano plates, which can greatly reduce the loss of paint leftovers and save the material cost.
[0005] The first technical solution of the utility model is as follows:
[0006] A curtain coating device for piano plates, characterized by comprising: a feeding mechanism, a conveying line, a dust suction mechanism, and a curtain coating mechanism; the feeding mechanism is connected to the input end of the conveying line, and the dust suction mechanism and the curtain coating mechanism are sequentially arranged on the conveying line along the conveying direction; the curtain coating mechanism includes a robot, a curtain head, and an oil supply barrel, the curtain head is arranged at the output end of the robot, the curtain head has two input ports, and each input port is respectively connected to a corresponding oil supply barrel through a pipeline.
[0007] Further, the curtain head includes a mixing joint and a nozzle. The mixing joint has two input ports and one output port, the input ports and the output port are internally connected, the input ports are respectively connected to a corresponding oil supply barrel, and the nozzle is connected to the output port of the mixing joint.
[0008] Further, there are two curtain heads of the dust suction mechanism. The nozzle of one curtain head is round, and the nozzle of the other curtain head is strip-shaped.
[0009] Further, the curtain coating mechanism further includes a camera; the camera is located above the conveying line, and the camera is electrically connected to the robot.
[0010] Further, the paint supply barrel includes a barrel body, a stirrer disposed inside the barrel body, and a paint supply valve. The stirrer is used to stir the paint in the barrel evenly, and the paint supply valve is connected to one of the input ports of the shower head through a pipeline.
[0011] Further, the curtain coating mechanism includes a positioning device, which includes a reference plate and a horizontal pushing cylinder. The reference plate and the horizontal pushing cylinder are oppositely disposed on both sides of the conveyor line.
[0012] Further, the curtain coating mechanism further includes a dust-free room, and the robot, the shower head, and the paint supply barrel are all disposed inside the dust-free room.
[0013] Further, the curtain coating mechanism further includes a lighting lamp, which is disposed at the top inside the dust-free room.
[0014] Further, the feeding mechanism includes a lifting platform and a pushing device. The lifting platform is disposed at the input end of the conveyor line, and the pushing device is disposed on one side of the lifting platform.
[0015] Further, the dust suction mechanism includes a dust suction hood and a dust collector. The dust suction hood is disposed on the conveyor line, and the dust suction hood is connected to the dust collector through a pipeline. The length of the dust suction hood is greater than the width of the conveyor line.
[0016] Compared with the prior art, the present utility model has the following beneficial effects:
[0017] Two of the paint supply barrels are respectively filled with a promoter and an initiator. After being transported to the shower head, the promoter and the initiator are mixed inside the shower head and then showered out from its output port; the promoter and the initiator can be stored separately, and the paint can be premixed, so that it can be mixed at any time when needed. The remaining paint every day can be stored in the corresponding paint supply barrel for use the next day, which can greatly reduce the loss of paint leftovers and save the material cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on the structures shown in these drawings.
[0019] Figure 1 is a perspective view of the curtain coating equipment in the present utility model;
[0020] Figure 2It is a perspective view of the coating equipment in another angle of the present utility model (excluding the dust-free room);
[0021] Figure 3 It is a perspective view of the coating equipment in the present utility model;
[0022] Figure 4 It is Figure 2 a partial enlarged view of part A in
[0023] Figure 5 It is Figure 2 a partial enlarged view of part B in
[0024] Explanation of the reference numerals in the attached drawings:
[0025] 1 - Feeding mechanism; 11 - Lifting platform; 12 - Pushing device; 121 - Bracket; 122 - Driving mechanism; 123 - Pushing block; 124 - Slide rail;
[0026] 2 - Conveyor line; 21 - First roller frame; 22 - Second roller frame; 23 - Third roller frame;
[0027] 3 - Dust suction mechanism; 31 - Dust suction hood;
[0028] 4 - Coating mechanism; 41 - Robot; 42 - Coating head; 4201 - Input port; 4202 - Output port; 421 - Mixing joint; 422 - Nozzle; 43 - Oil supply barrel; 431 - Cylinder body; 432 - Stirrer; 433 - Oil supply valve; 44 - Dust-free room; 45 - Positioning device; 451 - Reference plate; 452 - Horizontal pushing cylinder. Detailed implementation manners
[0029] To better understand the purpose, structure, features, and effects of the present utility model, the present utility model will be further described below in conjunction with the attached drawings and specific implementation manners. It should be noted that the features shown in the drawings are not necessarily drawn to scale. In addition, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the described embodiments of the present utility model without creative efforts fall within the scope of protection of the present utility model.
[0030] Unless otherwise defined, the technical terms or scientific terms used in this disclosure shall have the ordinary meanings understood by those of ordinary skill in the art to which this disclosure pertains. The "first", "second" and similar terms used in this disclosure do not denote any order, quantity or importance, but are only used to distinguish different components. The terms such as "connected" or "coupled" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. The terms such as "upper", "lower", "left", "right", "front" and "rear" are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationships may also change accordingly. In addition, in the description of the present utility model, unless otherwise specified, the meaning of "a plurality of" is two or more.
[0031] As Figure 1-2 shown, this embodiment provides a curtain coating device for piano boards, including: a feeding mechanism 1, a conveying line 2, a dust suction mechanism 3, and a curtain coating mechanism 4; the feeding mechanism 1 is connected to the input end of the conveying line 2, and the dust suction mechanism 3 and the curtain coating mechanism 4 are sequentially arranged on the conveying line 2 along the conveying direction; the curtain coating mechanism 4 includes a robot 41, a curtain head 42 and an oil supply barrel 43, the curtain head 42 is arranged at the output end of the robot 41, and the curtain head 42 has two input ports 4201, and each input port 4201 is respectively connected to a corresponding oil supply barrel 43 through a pipeline.
[0032] The two oil supply barrels 43 are respectively filled with an accelerator and an initiator. After being conveyed to the curtain head 42, the accelerator and the initiator are mixed in the curtain head 42 and then sprayed out from its output port 4202; the accelerator and the initiator can be stored separately, and the paint can be premixed to achieve mixing at any time when needed. The remaining paint every day can be stored in the corresponding oil supply barrel 43 for use the next day, which can greatly reduce the loss of paint leftovers and save the material cost.
[0033] As Figure 3 shown, as a preferred solution, the feeding mechanism 1 includes a lifting platform 11 and a pushing device 12. The lifting platform 11 is arranged at the input end of the conveying line 2, and the boards are stacked on the lifting platform 11. The pushing device 12 is arranged on one side of the lifting platform 11 and is used to push the topmost board in the stack into the conveying line 2.
[0034] Further, the pusher device 12 includes: a bracket 121, a driving mechanism 122, and a push block 123. The push block 123 is slidably arranged on the bracket 121, and the push block 123 and the sheet at the topmost surface are on the same horizontal plane. The driving mechanism 122 is drivingly connected to the push block 123. Specifically, the driving mechanism 122 drives the push block 123 to push the sheet into the conveying line 2 from the side of the sheet facing away from the conveying line 2. After the push block 123 is reset, the lifting table 11 drives the sheet to rise, and the height of each rise is the thickness of one sheet. Then the push block 123 continues to push the next sheet into the conveying line 2, so as to push the stacked sheets into the conveying line 2 one by one.
[0035] Preferably, the lifting table 11 is a scissor lift.
[0036] Preferably, the push block 123 is arranged on the bracket 121 through a slide rail 124. The driving mechanism 122 includes a motor and a chain drive assembly. The motor is drivingly connected to the chain drive assembly, and the chain drive assembly is drivingly connected to the push block 123.
[0037] As Figure 2 shown, as a preferred solution, the conveying line 2 is formed by connecting a plurality of roller frames, including a first roller frame 21, a second roller frame 22, and a third roller frame 23 arranged in sequence. The dust suction mechanism 3 is arranged on the first roller frame 21, the coating mechanism 4 is arranged on the second roller frame 22, and the third roller frame 23 is connected to a drying room.
[0038] As Figure 1-2 shown, as a preferred solution, the dust suction mechanism 3 includes a dust suction hood 31 and a dust collector. The dust suction hood 31 is arranged on the first roller frame 21. The dust suction hood 31 is connected to the dust collector through a pipeline. The length of the dust suction hood 31 is greater than the width of the first roller frame 21. Thus, during the conveying process of the sheet on the first roller frame 21, the sheet can be covered by the dust suction hood 31 to facilitate the suction of the dust on the top surface of the sheet.
[0039] As Figure 4 shown, as a preferred solution, the shower head 42 includes a mixing joint 421 and a nozzle 422. The mixing joint 421 has two input ports 4201 and one output port 4202. The input ports 4201 and the output port 4202 are internally connected. The input ports 4201 are respectively connected to a corresponding one of the oil supply barrels 43, and the nozzle 422 is connected to the output port 4202 of the mixing joint 421.
[0040] As Figure 4As shown, further, the shower head 42 of the dust suction mechanism 3 is provided with two. The difference between the two shower heads 42 is that the nozzle 422 of one shower head 42 is round hole-shaped, which is used for precise spraying in a local position area, and the nozzle 422 of the other shower head 42 is strip-shaped, which is used for covering spraying in a large area, so as to meet the needs of diversified spraying.
[0041] Further, the spraying mechanism 4 further includes a camera; the camera is located above the second roller frame 22, the camera is electrically connected to the robot 41, and the camera is used to identify the position of the board and the spraying area; after the board enters the middle position of the second roller frame 22, the camera identifies the position of the board and the specific spraying area, and the robot 41 drives the shower head 42 to spray the board.
[0042] As Figure 5 shown, further, the paint supply barrel 43 includes a barrel body, a stirrer 432 and a paint supply valve 433 arranged in the barrel body. The stirrer 432 is used to stir the paint in the barrel evenly. The paint supply valve 433 is connected to the shower head 42 through a pipeline to transport the paint in the paint supply barrel 43 to the shower head 42; according to the mixing ratio of the accelerator and the initiator, the output speed of the paint supply valve 433 is set.
[0043] As Figure 2 shown, further, the spraying mechanism 4 includes a positioning device 45 for positioning the board. The positioning device 45 includes a reference plate 451 and a flat push cylinder 452. The reference plate 451 and the flat push cylinder 452 are arranged opposite to each other on both sides of the second roller frame 22. After the board enters the second roller frame 22, the flat push cylinder 452 pushes the board to abut against the reference plate 451.
[0044] As Figure 1 shown, further, the spraying mechanism 4 further includes a dust-free room 44. The second roller frame 22, the robot 41, the shower head 42, the paint supply barrel 43 and the camera are all arranged in the dust-free room 44. The dust suction hood 31 is close to the dust-free room 44; thus, a dust-free spraying environment is provided to ensure the quality of spraying.
[0045] Specifically, the dust-free room 44 is provided with an entrance and an exit. The entrance is located between the first roller frame 21 and the second roller frame 22, and the exit is located between the second roller frame 22 and the third roller frame 23.
[0046] Further, the spraying mechanism 4 further includes a lighting lamp. The lighting lamp is arranged at the top in the dust-free room 44 and is used to provide light source for the camera to facilitate the identification of the board.
[0047] Finally, it should be noted that the above are only preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A pouring coating device for piano plates, characterized in that Including: A feeding mechanism (1), a conveying line (2), a dust suction mechanism (3), and a spraying mechanism (4); the feeding mechanism (1) is connected to the input end of the conveying line (2), and the dust suction mechanism (3) and the spraying mechanism (4) are sequentially arranged on the conveying line (2) along the conveying direction; the spraying mechanism (4) includes a robot (41), a spray head (42), and an oil supply barrel (43), the spray head (42) is arranged at the output end of the robot (41), the spray head (42) has two input ports (4201), and each input port (4201) is respectively connected to one oil supply barrel (43) through a pipeline.
2. The dip coating device for piano boards according to claim 1, characterized in that, The spray head (42) includes a mixing joint (421) and a nozzle (422), the mixing joint (421) has two input ports (4201) and an output port (4202), the input ports (4201) and the output port (4202) are internally connected, the input ports (4201) are respectively connected to one oil supply barrel (43), and the nozzle (422) is connected to the output port (4202) of the mixing joint (421).
3. The dip coating device for piano boards according to claim 2, characterized in that, There are two spray heads (42) in the dust suction mechanism (3), the nozzle (422) of one spray head (42) is round, and the nozzle (422) of the other spray head (42) is strip-shaped.
4. The dip coating device for piano plates according to claim 2, characterized in that, The spraying mechanism (4) further includes a camera; the camera is located above the conveying line (2), and the camera is electrically connected to the robot (41).
5. The dip coating device for piano plates according to claim 2, characterized in that, The oil supply barrel (43) includes a barrel body, a stirrer (432) arranged in the barrel body, and an oil supply valve (433), the stirrer (432) is used to stir the paint in the barrel evenly, and the oil supply valve (433) is connected to one input port (4201) of the spray head (42) through a pipeline.
6. The dip coating device for piano plates according to claim 2, characterized in that, The spraying mechanism (4) includes a positioning device (45), the positioning device (45) includes a reference plate (451) and a flat push cylinder (452), and the reference plate (451) and the flat push cylinder (452) are relatively arranged on both sides of the conveying line (2).
7. A flow coating device for piano boards according to claim 2, characterized in that, The spraying mechanism (4) further includes a dust-free room (44), and the robot (41), the spray head (42), and the oil supply barrel (43) are all arranged in the dust-free room (44).
8. The dip coating device for piano boards according to claim 7, wherein, The spraying mechanism (4) further includes a lighting lamp, and the lighting lamp is arranged at the top inside the dust-free room (44).
9. A flow coating device for piano boards according to claim 1, characterized in that, The feeding mechanism (1) includes a lifting platform (11) and a pushing device (12), the lifting platform (11) is arranged at the input end of the conveying line (2), and the pushing device (12) is arranged on one side of the lifting platform (11).
10. The dip coating device for piano boards according to claim 1, characterized in that, The dust suction mechanism (3) includes a dust suction hood (31) and a dust collector, the dust suction hood (31) is arranged on the conveying line (2), the dust suction hood (31) is connected to the dust collector through a pipeline, and the length of the dust suction hood (31) is greater than the width of the conveying line (2).