Waxy corn stigma removing and cleaning mechanism

Abstract

The utility model relates to the technical field of corn cleaning, in particular to a waxy corn stigma removing and cleaning mechanism which can promote relative movement between water and waxy corn in the waxy corn cleaning process, and compared with the prior art, the waxy corn stigma removing and cleaning mechanism is better in waxy corn cleaning effect and cleaner in cleaning. Comprising a support and a water tank, a cleaning cavity and a cavity are formed in the left portion and the right portion of the water tank respectively and separated through the partition plate, the partition plate is fixedly installed in the middle of the water tank, the filter plate is installed in the cleaning cavity in an up-down sliding mode, and the lifting mechanism is installed on the water tank and used for lifting the filter plate. The air blowing mechanism is installed on the water tank and used for blowing air into the cleaning cavity, and the pre-cleaning mechanism is installed on the water tank and has a pre-cleaning function.

Description

Technical Field

[0001] The utility model relates to the technical field of corn cleaning, in particular to a cleaning mechanism for removing whiskers from waxy corn. Background Art

[0002] Waxy corn is a kind of corn containing a large amount of waxy starch, with a sticky and glutinous taste, and is deeply loved by people. In a waxy corn food processing factory, before processing waxy corn, it is first necessary to use a cleaning mechanism to clean the waxy corn thoroughly. In the prior art, the utility model patent with the patent application number 202022064651.0 discloses a corn cleaning device for food safety production and processing, which mainly includes a cleaning main body, a support plate, a first motor, a rotating shaft, a pulley, a cleaning basket, etc. When cleaning corn, first put the corn into the cleaning basket, then inject water into the cleaning main body through a water injection pipe, and then the water in the cleaning main body enters the cleaning basket through the water inlet hole, so that the corn contacts with the water in the cleaning basket, and the corn can be cleaned by the water; the inventor believes that there are the following problems in the process of cleaning corn. Since the corn is in static contact with the water in the cleaning basket, it soaks and cleans the corn through static water, and the relative movement between the water and the corn is low, resulting in a poor cleaning effect on the corn. Summary of the Utility Model

[0003] To solve the above technical problems, the utility model provides a cleaning mechanism for removing whiskers from waxy corn, which can promote the relative movement between water and waxy corn during the cleaning process of waxy corn. Compared with the prior art, it has a better cleaning effect on waxy corn and can clean it more thoroughly.

[0004] The glutinous corn whisker-removing and cleaning mechanism of the utility model includes a bracket and a water tank, and the water tank is fixedly installed at the upper end of the bracket; it also includes a partition board, a filter plate, a lifting mechanism, a air-blowing mechanism and a pre-cleaning mechanism. The left and right parts of the water tank are respectively provided with a cleaning cavity and a cavity, and the cleaning cavity and the cavity are separated by the partition board. The partition board is fixedly installed in the middle of the water tank. The filter plate is slidably installed up and down in the cleaning cavity. The lifting mechanism is installed on the water tank and is used to lift and lower the filter plate. The air-blowing mechanism is installed on the water tank and is used to blow air into the cleaning cavity. The pre-cleaning mechanism is installed on the water tank and has the function of pre-cleaning. When cleaning glutinous corn, the glutinous corn is transferred to the filter plate after being pre-cleaned by the pre-cleaning mechanism, and then the filter plate is lowered by the lifting mechanism so that the glutinous corn on the filter plate is immersed in the water in the cleaning cavity. Then, air is blown into the cleaning cavity by the air-blowing mechanism, and bubbles are generated in the water in the cleaning cavity. The movement of the bubbles in the water promotes the movement of the water in the cleaning cavity, and further promotes the relative movement between the glutinous corn and the water in the cleaning cavity, improving the cleaning effect of the water on the glutinous corn. After the glutinous corn is cleaned, the filter plate is lifted in the cleaning cavity by the lifting mechanism until the filter plate rises above the liquid level in the cleaning cavity, and then the cleaned glutinous corn can be taken off the filter plate; during the process of cleaning glutinous corn, it can promote the relative movement between the water and the glutinous corn. Compared with the prior art, its cleaning effect on glutinous corn is better and it is cleaner.

[0005] Preferably, the lifting mechanism includes an oil cylinder and a push rod. The push rod is slidably installed up and down on the water tank. The lower end of the push rod is connected to the output end of the oil cylinder. The filter plate is fixedly installed at the upper end of the push rod; when lifting and lowering the filter plate, the oil cylinder is opened, and the oil cylinder can lift and lower the filter plate through the push rod. Since the height of the filter plate can be automatically adjusted, it can drive the corn on the filter plate to rise above the liquid level, which is convenient for taking off the glutinous corn on the filter plate and improves the convenience.

[0006] Preferably, the air-blowing mechanism includes a blower, an air delivery pipe, a one-way valve, an exhaust pipe and two groups of exhaust pipes. The blower is fixedly installed at the front end of the water tank. The output end of the blower is connected to the air supply pipe through the air delivery pipe. The air supply pipe is fixedly installed on the water tank. The input ends of the two groups of exhaust pipes are both communicated with the air supply pipe. A plurality of exhaust holes are arranged on the two groups of exhaust pipes. The plurality of exhaust holes on the two groups of exhaust pipes are all located in the cleaning cavity. A one-way valve is arranged on the air delivery pipe; when cleaning glutinous corn in the cleaning cavity, the blower is turned on, and then air enters the water at the lower part of the cleaning cavity successively through the air delivery pipe, the air supply pipe and the exhaust pipe, and bubbles are generated in the water in the cleaning cavity. The movement of the bubbles rising in the cleaning cavity promotes the movement of the water and the relative movement between the water and the glutinous corn, and has a good cleaning effect on the glutinous corn and is convenient to use.

[0007] Preferably, the pre-cleaning mechanism includes multiple groups of brushing mechanisms, multiple groups of flushing mechanisms, a water supply mechanism, a support frame, a support plate, and multiple groups of support rollers. The support plate is fixedly installed at the right part of the upper end of the water tank through the support frame. The support plate is inclinedly installed on the support frame. Multiple groups of support rollers are rotatably installed on the support plate. Multiple groups of flushing mechanisms and multiple groups of brushing mechanisms are both installed at the upper end of the support plate, and multiple groups of flushing mechanisms and multiple groups of brushing mechanisms are installed alternately. The water supply mechanism is used to supply water to multiple groups of flushing mechanisms. The flushing mechanism has the function of flushing, and the brushing mechanism has the function of brushing. When cleaning waxy corn, place the waxy corn on the rightmost support roller. Due to the gravity, the waxy corn will roll from the right end to the left end of multiple groups of support rollers. At the same time, the water supply mechanism supplies water to multiple groups of flushing mechanisms. The flushing mechanism flushes the waxy corn during the rolling process, flushing the large particle impurities on the surface of the waxy corn, and at the same time flushing and loosening the whiskers on the waxy corn. At the same time, the brushing mechanism brushes off the whiskers attached to the surface of the waxy corn. Then the waxy corn slides from the left end of multiple groups of support rollers onto the filter plate for cleaning. Through the flushing and brushing of the waxy corn, the cleaning effect of the waxy corn is improved.

[0008] Preferably, the flushing mechanism includes a water spray pipe and a vertical plate. The water spray pipe is fixedly installed at the upper end of the support plate through the vertical plate. Multiple groups of nozzles are arranged at the lower end of the water spray pipe. Through the above setting, when the waxy corn rolls to the lower end of the water spray pipe on multiple groups of support rollers, the water supply mechanism supplies water to the water spray pipe. Then the water is sprayed onto the waxy corn through multiple groups of nozzles at the lower end of the water spray pipe, and the impurities on the surface of the waxy corn can be flushed off. Through the high-pressure water flow, the impurities on the surface of the waxy corn are flushed, improving the cleaning effect of the corn.

[0009] Preferably, the brushing mechanism includes a support plate, a brush roller, and a driving motor. The support plate is fixedly installed at the upper end of the support plate. The brush roller is rotatably installed on the support plate. The input end of the brush roller is connected to the driving motor, and the driving motor is fixedly installed on the support plate. Turn on the driving motor, and the driving motor drives the brush roller to rotate. When the waxy corn rolls to the lower end of the brush roller on the support roller, the whiskers on the surface of the waxy corn are brushed off by the brushes on the brush roller. The whiskers on the surface of the waxy corn can be automatically brushed off, improving the convenience.

[0010] Preferably, the water supply mechanism includes a high-pressure water pump, a main water supply pipe, and multiple groups of branch pipes. The high-pressure water pump is fixedly installed on the water tank. The input end of the high-pressure water pump is communicated with the cavity of the water tank. The output end of the high-pressure water pump is communicated with multiple groups of branch pipes through the main water supply pipe. The output ends of multiple groups of branch pipes are respectively communicated with multiple groups of water spray pipes. A filter screen is arranged at the upper part of the cavity. Through the above setting, turn on the high-pressure water pump, and the water in the cavity of the water tank can enter multiple groups of water spray pipes through the high-pressure water pump, the main water supply pipe, and multiple groups of branch pipes. The waxy corn is flushed through the nozzles on multiple groups of water spray pipes, improving the flushing effect of the waxy corn.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows: during the process of cleaning waxy corn, it can promote the relative movement between water and waxy corn. Compared with the prior art, the cleaning effect on waxy corn is better and it is cleaner. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 is the first axonometric structural schematic diagram of the present utility model;

[0013] Figure 2 is the structural schematic diagram of the filter plate, lifting mechanism and air-blowing mechanism;

[0014] Figure 3 is the sectional structural schematic diagram of the water tank;

[0015] Figure 4 is the structural schematic diagram of the air-blowing mechanism;

[0016] Figure 5 is the second axonometric structural schematic diagram of the present utility model.

[0017] Reference numerals in the drawings: 1, bracket; 2, water tank; 3, partition board; 4, filter plate; 5, oil cylinder; 6, push rod; 7, blower; 8, air delivery pipe; 9, one-way valve; 10, air supply pipe; 11, exhaust pipe; 12, support frame; 13, support plate; 14, support roller; 15, water spray pipe; 16, vertical plate; 17, high-pressure water pump; 18, water supply main pipe; 19, branch pipe; 20, support board; 21, brush roller; 22, drive motor. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0018] In order to facilitate the understanding of the present utility model, the present utility model will be described more comprehensively below with reference to the relevant drawings. The present utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present utility model more thorough and comprehensive. Embodiment 1

[0019] As Figures 1 to 5, the de-bearding and cleaning mechanism for waxy corn of the present utility model includes a bracket 1, a water tank 2, a partition plate 3, a filter plate 4, a lifting mechanism, a gas-blowing mechanism, and a pre-cleaning mechanism. The water tank 2 is fixedly installed at the upper end of the bracket 1. A cleaning chamber and a cavity are respectively arranged at the left and right parts of the water tank 2. The cleaning chamber and the cavity are separated by the partition plate 3. The partition plate 3 is fixedly installed in the middle of the water tank 2. The filter plate 4 is installed to slide up and down in the cleaning chamber. The lifting mechanism is installed on the water tank 2 and is used to lift and lower the filter plate 4. The gas-blowing mechanism is installed on the water tank 2 and is used to blow air into the cleaning chamber. The pre-cleaning mechanism is installed on the water tank 2 and has the function of pre-cleaning. When cleaning the waxy corn, the waxy corn is transferred onto the filter plate 4 after being pre-cleaned by the pre-cleaning mechanism. Then, the filter plate 4 is lowered by the lifting mechanism so that the waxy corn on the filter plate 4 is immersed in the water in the cleaning chamber. Then, air is blown into the cleaning chamber by the gas-blowing mechanism, and thus bubbles are generated in the water in the cleaning chamber. While the bubbles move in the water, the movement of the water in the cleaning chamber is promoted, and further the relative movement between the waxy corn and the water in the cleaning chamber is promoted, improving the cleaning effect of the water on the waxy corn. After the waxy corn is cleaned, the filter plate 4 is lifted in the cleaning chamber by the lifting mechanism until the filter plate 4 rises above the liquid level in the cleaning chamber. Then, the cleaned waxy corn can be taken off the filter plate 4. During the process of cleaning the waxy corn, it can promote the relative movement between the water and the waxy corn. Compared with the prior art, its cleaning effect on the waxy corn is better and it is cleaner.

[0020] As Figure 2 , the lifting mechanism includes an oil cylinder 5 and a push rod 6. The push rod 6 is installed to slide up and down on the water tank 2. The lower end of the push rod 6 is connected to the output end of the oil cylinder 5. The filter plate 4 is fixedly installed at the upper end of the push rod 6. When lifting and lowering the filter plate 4, the oil cylinder 5 is opened, and the oil cylinder 5 can lift and lower the filter plate 4 through the push rod 6. Since the height of the filter plate 4 can be automatically adjusted, it can make the filter plate 4 drive the corn to rise above the liquid level, facilitating the taking-off of the waxy corn from the filter plate 4 and improving the convenience.

[0021] As Figure 2, the air inflation mechanism includes a blower 7, an air delivery pipe 8, a one-way valve 9, an exhaust pipe 11 and two groups of exhaust pipes 11. The blower 7 is fixedly installed at the front end of the water tank 2. The output end of the blower 7 is connected to the air supply pipe 10 through the air delivery pipe 8. The air supply pipe 10 is fixedly installed on the water tank 2. The input ends of the two groups of exhaust pipes 11 are both communicated with the air supply pipe 10. A plurality of groups of exhaust holes are provided on the two groups of exhaust pipes 11. The plurality of groups of exhaust holes on the two groups of exhaust pipes 11 are all located in the cleaning cavity. A one-way valve 9 is provided on the air delivery pipe 8; when cleaning the waxy corn in the cleaning cavity, turn on the blower 7, so that air enters the water in the lower part of the cleaning cavity successively through the air delivery pipe 8, the air supply pipe 10 and the exhaust pipe 11, and then bubbles are generated in the water in the cleaning cavity. During the rising process of the bubbles in the cleaning cavity, the movement of the water is promoted, and the relative movement between the water and the waxy corn is promoted, and the cleaning effect on the waxy corn is good and it is convenient to use.

[0022] As Figure 1 and Figure 5 , the pre-cleaning mechanism includes a plurality of groups of brushing mechanisms, a plurality of groups of rinsing mechanisms, a water supply mechanism, a support frame 12, a support plate 13 and a plurality of support rollers 14. The support plate 13 is fixedly installed at the right part of the upper end of the water tank 2 through the support frame 12. The support plate 13 is inclinedly installed on the support frame 12. The plurality of support rollers 14 are all rotatably installed on the support plate 13. The plurality of groups of rinsing mechanisms and the plurality of groups of brushing mechanisms are both installed at the upper end of the support plate 13, and the plurality of groups of rinsing mechanisms and the plurality of groups of brushing mechanisms are installed alternately. The water supply mechanism is used to supply water to the plurality of groups of rinsing mechanisms. The rinsing mechanism has the function of rinsing, and the brushing mechanism has the function of brushing; when cleaning the waxy corn, place the waxy corn on the rightmost support roller 14. Due to the gravity, the waxy corn will roll from the right end to the left end of the plurality of support rollers 14. At the same time, supply water to the plurality of groups of rinsing mechanisms through the water supply mechanism, rinse the waxy corn during the rolling process through the rinsing mechanism, wash away the large particle impurities on the surface of the waxy corn, and at the same time rinse and loosen the whiskers on the waxy corn. At the same time, brush off the whiskers attached to the surface of the waxy corn through the brushing mechanism, and then the waxy corn slides to the filter plate 4 through the left end of the plurality of support rollers 14 for cleaning; through the rinsing and brushing of the waxy corn, the cleaning effect on the waxy corn is improved.

[0023] As Figure 5 , the rinsing mechanism includes a water spraying pipe 15 and a vertical plate 16. The water spraying pipe 15 is fixedly installed at the upper end of the support plate 13 through the vertical plate 16. A plurality of groups of nozzles are provided at the lower end of the water spraying pipe 15; through the above settings, when the waxy corn rolls to the lower end of the water spraying pipe 15 on the plurality of support rollers 14, the water supply mechanism supplies water to the water spraying pipe 15, and then the water is sprayed onto the waxy corn through the plurality of groups of nozzles at the lower end of the water spraying pipe 15, and the impurities on the surface of the waxy corn can be washed away. The impurities on the surface of the waxy corn are washed by the high-pressure water flow, and the cleaning effect on the corn is improved.

[0024] As Figure 5, the brushing mechanism includes a support plate 20, a brush roller 21 and a driving motor 22. The support plate 20 is fixedly installed at the upper end of the support plate 13. The brush roller 21 is rotatably installed on the support plate 20. The input end of the brush roller 21 is connected to the driving motor 22, and the driving motor 22 is fixedly installed on the support plate 20. When the driving motor 22 is turned on, the driving motor 22 drives the brush roller 21 to rotate. When the waxy corn rolls to the lower end of the brush roller 21 on the support roller 14, the whiskers on the surface of the waxy corn can be brushed off by the brush on the brush roller 21. It can automatically brush off the whiskers on the surface of the waxy corn, improving convenience.

[0025] As Figure 5 , the water supply mechanism includes a high-pressure water pump 17, a main water supply pipe 18 and multiple groups of branch pipes 19. The high-pressure water pump 17 is fixedly installed on the water tank 2. The input end of the high-pressure water pump 17 is communicated with the cavity of the water tank 2. The output end of the high-pressure water pump 17 is communicated through the main water supply pipe 18 and multiple groups of branch pipes 19. The output ends of multiple groups of branch pipes 19 are respectively communicated with multiple groups of water spray pipes 15. A filter screen is arranged at the upper part of the cavity. Through the above settings, when the high-pressure water pump 17 is turned on, the water in the cavity of the water tank 2 can enter multiple groups of water spray pipes 15 through the high-pressure water pump 17, the main water supply pipe 18 and multiple groups of branch pipes 19, and the waxy corn can be washed through the nozzles on multiple groups of water spray pipes 15, improving the washing effect on the waxy corn. Embodiment 2

[0026] On the basis of Embodiment 1, the oil cylinder 5 can be replaced with a cylinder, and the lower end of the push rod 6 is connected to the output end of the cylinder, and the lifting of the push rod 6 can also be realized.

[0027] The partition plate 3, the filter plate 4, the blower 7, the high-pressure water pump 17 and the brush roller 21 of the waxy corn whisker removal and cleaning mechanism of the present utility model are all purchased on the market. Those skilled in the art only need to install and operate according to the attached user manual, without the need for those skilled in the art to make creative efforts.

[0028] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the technical principle of the present utility model, several improvements and modifications can still be made, and these improvements and modifications should also be regarded as the protection scope of the present utility model.

Claims

1. A glutinous corn whisker-removing and cleaning mechanism, comprising a bracket (1) and a water tank (2), the water tank (2) is fixedly installed at the upper end of the bracket (1); characterized in that, It further includes a partition plate (3), a filter plate (4), a lifting mechanism, a air-blowing mechanism and a pre-cleaning mechanism. A cleaning chamber and a cavity are respectively arranged at the left and right parts of the water tank (2). The cleaning chamber and the cavity are separated by the partition plate (3). The partition plate (3) is fixedly installed in the middle of the water tank (2). The filter plate (4) is slidably installed up and down in the cleaning chamber. The lifting mechanism is installed on the water tank (2) and is used to lift the filter plate (4). The air-blowing mechanism is installed on the water tank (2) and is used to blow air into the cleaning chamber. The pre-cleaning mechanism is installed on the water tank (2) and has the function of pre-cleaning.

2. The glutinous corn whisker-removing and cleaning mechanism according to claim 1, characterized in that, The lifting mechanism includes an oil cylinder (5) and a push rod (6). The push rod (6) is slidably installed up and down on the water tank (2). The lower end of the push rod (6) is connected to the output end of the oil cylinder (5). The filter plate (4) is fixedly installed at the upper end of the push rod (6).

3. The waxy corn whisker-removing and cleaning mechanism according to claim 1, characterized in that, The air-blowing mechanism includes a blower (7), an air delivery pipe (8), a one-way valve (9), an exhaust pipe (11) and two groups of exhaust pipes (11). The blower (7) is fixedly installed at the front end of the water tank (2). The output end of the blower (7) is connected to a supply air pipe (10) through the air delivery pipe (8). The supply air pipe (10) is fixedly installed on the water tank (2). The input ends of the two groups of exhaust pipes (11) are both communicated with the supply air pipe (10). Multiple groups of exhaust holes are arranged on the two groups of exhaust pipes (11). The multiple groups of exhaust holes on the two groups of exhaust pipes (11) are all located in the cleaning chamber. A one-way valve (9) is arranged on the air delivery pipe (8).

4. A waxy corn whisker-removing and cleaning mechanism according to claim 1, characterized in that, The pre-cleaning mechanism includes multiple groups of brushing mechanisms, multiple groups of flushing mechanisms, a water supply mechanism, a support frame (12), a support plate (13) and multiple groups of support rollers (14). The support plate (13) is fixedly installed at the upper right part of the water tank (2) through the support frame (12). The support plate (13) is inclined and installed on the support frame (12). The multiple groups of support rollers (14) are all rotatably installed on the support plate (13). The multiple groups of flushing mechanisms and the multiple groups of brushing mechanisms are both installed at the upper end of the support plate (13), and the multiple groups of flushing mechanisms and the multiple groups of brushing mechanisms are installed alternately. The water supply mechanism is used to supply water to the multiple groups of flushing mechanisms. The flushing mechanism has the function of flushing, and the brushing mechanism has the function of brushing.

5. The awn-removing and cleaning mechanism for waxy corn according to claim 4, characterized in that, The flushing mechanism includes a water spraying pipe (15) and a vertical plate (16). The water spraying pipe (15) is fixedly installed at the upper end of the support plate (13) through the vertical plate (16). Multiple groups of nozzles are arranged at the lower end of the water spraying pipe (15).

6. The waxy corn whisker-removing and cleaning mechanism according to claim 4, characterized in that, The brushing mechanism includes a support plate (20), a brush roller (21) and a driving motor (22). The support plate (20) is fixedly installed at the upper end of the support plate (13). The brush roller (21) is rotatably installed on the support plate (20). The input end of the brush roller (21) is connected to the driving motor (22). The driving motor (22) is fixedly installed on the support plate (20).

7. The awn-removing and cleaning mechanism for waxy corn according to claim 5, characterized in that, The water supply mechanism includes a high-pressure water pump (17), a main water supply pipe (18), and multiple groups of branch pipes (19). The high-pressure water pump (17) is fixedly installed on the water tank (2). The input end of the high-pressure water pump (17) is communicated with the cavity of the water tank (2). The output end of the high-pressure water pump (17) is communicated through the main water supply pipe (18) and multiple groups of branch pipes (19). The output ends of the multiple groups of branch pipes (19) are respectively communicated with multiple groups of water spray pipes (15). A filter screen is arranged at the upper part of the cavity.

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