Punching machine suitable for sheet-shaped objects
Through the design of feeding components and electric telescopic rods, efficient automatic conveying and flexible station conversion of sheet punching machines are achieved, solving the problems of low efficiency of sheet replacement and inflexible conveying, and improving processing efficiency and safety.
Patent Information
- Application Number
- CN202421271265.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-06-05
AI Technical Summary
When used in the existing sheet punching machine, the board replacement efficiency is low, and the board after stamping is difficult to flexibly transport to multiple stations, so the use flexibility is poor.
The feeding assembly and driving cylinder are used to combine the conveying chain belt to realize the simultaneous installation and automatic conveying of multiple plates, and the flexible conveying of the plates to different stations through the combination of electric telescopic rods and conveying belts.
提高了板材加工效率,降低了人员操作的劳动强度和意外受伤的概率,增强了设备的使用灵活性。
Smart Images

Figure CN223083643U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of punching machines, and particularly relates to a punching machine suitable for sheet materials. Background Art
[0002] A punching machine is a mechanical device that, after installing raw materials, under the drive of a power mechanism, a punching die acts on the material to complete punching. It can perform operations such as sheet processing, stamping, molding, and embossing to force metal into the die. When perforating a large number of sheet materials, in order to improve work efficiency, a punching machine is often used for perforating operations;
[0003] When the existing punching machine suitable for sheet materials is in use, after the sheet material is stamped, it is usually necessary for personnel to replace the completed sheet material back and forth, and then put in a new sheet material to be stamped. The replacement efficiency is relatively low. Moreover, the stamped sheet material will be conveyed to the next processing procedure by a conveyor belt. However, there are usually multiple processing positions, and after conveyance, personnel need to walk to pick up and place the sheet material, and it is difficult to directly convey the sheet material to multiple workstations as needed, so the flexibility of use is poor. Content of the Utility Model
[0004] The main purpose of the utility model is to provide a punching machine suitable for sheet materials, which can effectively solve the problems in the background art.
[0005] To achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0006] A punching machine suitable for sheet materials includes a punching frame. At the rear position of the top end of the punching frame, a driving cylinder is installed through a support frame. The bottom end of the driving shaft of the driving cylinder is connected with a punching template. A feeding component is arranged inside the punching frame;
[0007] The feeding component includes a conveying chain belt. The conveying chain belt is installed at the upper position inside the punching frame through a transmission gear roller. A plurality of mounting frames are arranged on the outer ring of the conveying chain belt. And two mounting frames in the same straight line are taken as a group. At the top ends of the two mounting frames in the same group, support platforms are fixedly installed. On the top end of the support platform, there is a sheet material body, and the punching template matches the sheet material body. At the rear position of the top end of the punching frame, a feeding motor is installed, and the driving shaft of the feeding motor is connected with the transmission gear roller of the conveying chain belt. At the lower position inside the punching frame, a debris collection box is arranged, and universal casters are arranged at the bottom end of the debris collection box. The support platform does not contact the debris collection box.
[0008] As a further solution of the utility model, mounting bolts are arranged at the upper and lower positions and on both sides of the mounting frame, and the mounting frame is detachably connected with the conveying chain belt through the mounting bolts.
[0009] As a further solution of the utility model, limit blocks are fixedly connected to one ends of the two support platforms away from the plate body. A support plate matching the limit blocks is fixedly connected to the inner side of the stamping frame and below the punching template. The gap between the top surface of the support plate and the bottom surface of the limit block is not less than 0.5 mm and not more than 1 mm.
[0010] As a further solution of the utility model, an electric telescopic rod I is installed at the inner side of the stamping frame and near the rear end of the support plate. A baffle is installed at the top end of the push rod of the electric telescopic rod I. When the rear end of the limit block touches the front end of the baffle, the punching template and the plate body are in the same vertical line.
[0011] As a further solution of the utility model, a discharge rack is arranged at the rear end of the stamping frame. A discharge conveyor belt is rotatably installed inside the discharge rack through two rollers I. Electric telescopic rods II are movably installed at the rear positions on both sides of the discharge rack through mounting seats. The end of the push rod of the two electric telescopic rods II is connected to both sides of the roller I at the rear of the discharge conveyor belt. Activity grooves matching the rollers I are formed in both sides of the discharge rack.
[0012] As a further solution of the utility model, a feeding rack is fixedly connected to the rear end of the discharge rack. A plurality of feeding conveyor belts are rotatably installed inside the feeding rack through a plurality of rollers II. The plurality of feeding conveyor belts are arranged at equal intervals inside the feeding rack. The top surface of the discharge conveyor belt and the top surface of one of the feeding conveyor belts at the uppermost position are in the same horizontal plane.
[0013] As a further solution of the utility model, a discharge motor and a feeding motor are respectively installed on one side of the discharge rack and the feeding rack. The driving shaft of the discharge motor is in transmission connection with the roller I away from the electric telescopic rod II. The driving shaft of the feeding motor is in transmission connection with the plurality of rollers II through a transmission pulley group.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] By arranging the feeding assembly and cooperating with the driving cylinder, and by placing the plate body on a plurality of support platforms, the utility model is convenient for installing a plurality of plates to be stamped at the same time. During the stamping process, the plate body is placed on the vacant support platform without waiting for taking and placing after stamping is completed, which is convenient for improving the processing efficiency. During the stamping process, the hands of personnel will not directly reach under the punching template for taking, reducing the probability of accidental injury;
[0016] By setting up a discharging conveyor belt and an electric telescopic rod II in cooperation with a feeding conveyor belt, and by adjusting the conveying angle of the discharging conveyor belt, it is convenient to convey the stamped sheet body to different feeding conveyor belts, so that it can be conveyed to different processing positions. With a non-single conveyor belt setting, there is no need for personnel to pick up materials at the discharging port, which is convenient for improving the use effect. Brief Description of the Drawings
[0017] Figure 1 Figure 1 is a schematic diagram of the overall structure of a punching machine for sheet-like objects according to the present invention;
[0018] Figure 2 Figure 2 is a schematic diagram of the connection between the discharging conveyor belt and the discharging rack in the overall structure of a punching machine for sheet-like objects according to the present invention;
[0019] Figure 3 Figure 3 is a front view of the internal structure of the punching rack in the overall structure of a punching machine for sheet-like objects according to the present invention;
[0020] Figure 4 Figure 4 is an exploded view of the structure of the conveying chain belt and the mounting rack in the overall structure of a punching machine for sheet-like objects according to the present invention.
[0021] In the figures: 1, punching rack; 2, driving cylinder; 3, punching template; 4, feeding assembly; 5, conveying chain belt; 6, mounting rack; 7, mounting bolt; 8, support table; 9, sheet body; 10, limit block; 11, support plate; 12, baffle; 13, electric telescopic rod; 14, debris collection box; 15, discharging rack; 16, discharging conveyor belt; 17, electric telescopic rod; 18, feeding conveyor belt. Detailed Description of the Preferred Embodiments
[0022] In order to make the technical means, creative features, achieved purposes and functions of the present invention easy to understand, the present invention will be further described below in conjunction with specific embodiments.
[0023] As Figures 1-4 shown, a punching machine for sheet-like objects includes a punching rack 1. A driving cylinder 2 is installed at the rear position of the top end of the punching rack 1 through a support frame. The bottom end of the driving shaft of the driving cylinder 2 is connected with a punching template 3. A feeding assembly 4 is arranged inside the punching rack 1;
[0024] The feeding component 4 includes a conveying chain belt 5. The conveying chain belt 5 is installed at the upper position inside the stamping frame 1 through a driving gear roller. A number of mounting frames 6 are arranged on the outer ring of the conveying chain belt 5. Two mounting frames 6 in the same straight line form a group. At the top ends of the two mounting frames 6 in the same group, support platforms 8 are fixedly installed. On the top end of the support platform 8, there is a sheet body 9, and the punching template 3 matches the sheet body 9. At the rear position of the top end of the stamping frame 1, a feeding motor is installed, and the driving shaft of the feeding motor is connected to the driving gear roller of the conveying chain belt 5. At the lower position inside the stamping frame 1, there is a debris collection box 14, and universal casters are arranged at the bottom end of the debris collection box 14. The support platform 8 does not contact the debris collection box 14.
[0025] In this embodiment, mounting bolts 7 are arranged at the upper and lower ends of the mounting frame 6 near both sides, and the mounting frame 6 is detachably connected to the conveying chain belt 5 through the mounting bolts 7, which is convenient for disassembling and replacing the mounting frame 6.
[0026] In this embodiment, at one end of each of the two support platforms 8 away from the sheet body 9, a limiting block 10 is fixedly connected. Inside the stamping frame 1 and below the punching template 3, a support plate 11 that matches the limiting block 10 is fixedly connected. The gap between the top surface of the support plate 11 and the bottom surface of the limiting block 10 is not less than 0.5 mm and not more than 1 mm. Through the support plate 11, the limiting block 10 is supported, so that the punching force does not directly act on the conveying chain belt 5, which is convenient for reducing the probability of the conveying chain belt 5 being damaged and improving the stamping stability at the same time.
[0027] In this embodiment, an electric telescopic rod 13 is installed inside the stamping frame 1 and near the rear end of the support plate 11, and a baffle 12 is installed at the top end of the push rod of the electric telescopic rod 13. When the rear end of the limiting block 10 touches the front end of the baffle 12, the punching template 3 and the sheet body 9 are in the same vertical line. By setting the baffle 12, the limiting block 10 is blocked, which is convenient for positioning during stamping.
[0028] In this embodiment, a discharging frame 15 is arranged at the rear end of the stamping frame 1. Inside the discharging frame 15, a discharging conveyor belt 16 is rotatably installed through two first rollers. At the rear positions on both sides of the discharging frame 15, electric telescopic rods 17 are movably installed through mounting seats. The ends of the push rods of the two electric telescopic rods 17 are connected to both sides of the first roller at the rear of the discharging conveyor belt 16, and movable grooves that match the first roller are opened on both sides of the discharging frame 15. By means of the telescopic movement of the push rods of the electric telescopic rods 17, the angle of the discharging conveyor belt 16 can be adjusted conveniently.
[0029] In this embodiment, a feeding rack is fixedly connected to the rear end of the discharging rack 15. Inside the feeding rack, a plurality of feeding conveyor belts 18 are rotatably installed through a plurality of second rollers. The plurality of feeding conveyor belts 18 are arranged at equal intervals in the feeding rack. The top surface of the discharging conveyor belt 16 is on the same horizontal plane as the top surface of one of the feeding conveyor belts 18 at the uppermost position. A plurality of feeding conveyor belts 18 are arranged vertically behind the discharging conveyor belt 16. By adjusting the angle of the discharging conveyor belt 16, the stamped sheet body 9 can be conveyed onto different feeding conveyor belts 18, so as to be conveyed to different workstations, enabling the personnel at the remaining workstations not to walk to a single discharging port to pick up the sheet body 9, which is convenient for reducing the labor intensity of the personnel.
[0030] In this embodiment, a discharging motor and a feeding motor are respectively installed on one side of the discharging rack 15 and the feeding rack. The driving shaft of the discharging motor is in transmission connection with the first roller away from the second electric telescopic rod 17. The driving shaft of the feeding motor is in transmission connection with a plurality of second rollers through a transmission pulley group. By providing the discharging motor and the feeding motor, it is convenient to drive the discharging conveyor belt 16 and the feeding conveyor belt 18 to rotate, facilitating the conveying of materials.
[0031] It should be noted that the present utility model is a punching machine applicable to sheet-like objects. When in use, first, the sheet body 9 to be punched can be placed on the support table 8 as needed. Since the conveying chain belt 5 is rotatably installed in the punching rack 1 and the support table 8 is installed on the conveying chain belt 5 through the mounting rack 6, after placing, the feeding motor can be started. The feeding motor drives the conveying chain belt 5 to rotate. During the rotation of the conveying chain belt 5, the support table 8 can be driven to move, thereby driving the sheet body 9 to move towards the driving cylinder 2 until the limiting block 10 touches the baffle 12, at which time the conveying chain belt 5 stops rotating, and the push rod of the driving cylinder 2 is controlled to extend to drive the punching template 3 to punch the sheet body 9.
[0032] At the same time, since the bottom end of the baffle 12 is connected to the push rod of the first electric telescopic rod 13, after punching, the push rod of the first electric telescopic rod 13 can be controlled to retract to drive the baffle 12 to move downward, thereby removing the block on the limiting block 10. Then, the conveying chain belt 5 can be controlled to rotate again, so that the sheet body 9 on the support table 8 after stamping is conveyed onto the discharging conveyor belt 16.
[0033] During conveying, since there are a plurality of support tables 8, after the previous support table 8 moves away, the push rod of the first electric telescopic rod 13 is controlled to extend again to block the next support table 8. At the same time, as the conveying chain belt 5 drives the support table 8 to move, when the support table 8 returns to its original position after conveying the stamped sheet body 9 to the discharging conveyor belt 16, the sheet body 9 can be placed on the support table 8 again until all the sheet bodies 9 are processed.
[0034] Moreover, during the process, there is no need to wait for the stamping to be completed before picking and placing, which is convenient for saving the waiting time of feeding and improving the processing efficiency. At the same time, the human hand will not directly reach under the punching template 3 to pick up, reducing the probability of accidental injury.
[0035] Moreover, the rear roller one of the discharging conveyor belt 16 is installed on the discharging rack 15 through the electric telescopic rod two 17. The discharging conveyor belt 16 is rotationally connected with the push rod of the electric telescopic rod two 17. The electric telescopic rod two 17 is also movably connected with the discharging rack 15 through the mounting seat. Thus, the angle of the discharging conveyor belt 16 can be adjusted by the telescopic movement of the push rod of the electric telescopic rod two 17. Since a plurality of feeding conveyor belts 18 are arranged in the upper and lower rows behind the discharging conveyor belt 16, the stamped sheet body 9 can be conveyed onto different feeding conveyor belts 18, so as to be conveyed to different workstations, enabling the personnel at the remaining workstations not to walk to a single discharging port to pick up the sheet body 9, which is convenient for reducing the labor intensity of the personnel.
[0036] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A punching machine applicable to sheets, comprising a stamping frame (1), wherein a driving cylinder (2) is installed at a position near the rear of the top end of the stamping frame (1) through a support frame, and the bottom end of the driving shaft of the driving cylinder (2) is connected with a punching template (3), and is characterized in that: Inside the stamping frame (1), a feeding component (4) is provided; The feeding component (4) includes a conveying chain belt (5). The conveying chain belt (5) is installed at the upper position inside the stamping frame (1) through a driving gear roller. A number of mounting frames (6) are arranged on the outer ring of the conveying chain belt (5). Two mounting frames (6) in the same straight line are in a group. At the top of the two mounting frames (6) in the same group, support platforms (8) are fixedly installed. On the top of the support platform (8), there is a sheet body (9), and the punching template (3) matches the sheet body (9). At the rear position of the top of the stamping frame (1), a feeding motor is installed, and the driving shaft of the feeding motor is connected to the driving gear roller of the conveying chain belt (5). At the lower position inside the stamping frame (1), a debris collection box (14) is provided, and universal casters are arranged at the bottom of the debris collection box (14). The support platform (8) does not contact the debris collection box (14).
2. The punching machine for sheet-like objects according to claim 1, wherein: At the upper and lower positions near both sides of the mounting frame (6), mounting bolts (7) are provided, and the mounting frame (6) is detachably connected to the conveying chain belt (5) through the mounting bolts (7).
3. The punching machine applicable to sheet materials according to claim 1, wherein: At one end of the two support platforms (8) away from the sheet body (9), limit blocks (10) are fixedly connected. Inside the stamping frame (1) and below the punching template (3), a support plate (11) that matches the limit block (10) is fixedly connected. The gap between the top surface of the support plate (11) and the bottom surface of the limit block (10) is not less than 0.5 mm and not more than 1 mm.
4. The punching machine for sheets according to claim 3, characterized in that: Inside the stamping frame (1) and near the rear end of the support plate (11), an electric telescopic rod one (13) is installed, and a baffle (12) is installed at the top of the push rod of the electric telescopic rod one (13). When the rear end of the limit block (10) touches the front end of the baffle (12), the punching template (3) and the sheet body (9) are in the same vertical line.
5. A punching machine applicable to sheet-like objects according to claim 1, characterized in that: At the rear end of the stamping frame (1), a discharging frame (15) is provided. Inside the discharging frame (15), a discharging conveyor belt (16) is rotatably installed through two first rollers. At the rear positions on both sides of the discharging frame (15), electric telescopic rods two (17) are movably installed through mounting seats. The ends of the push rods of the two electric telescopic rods two (17) are connected to both sides of the first roller at the rear of the discharging conveyor belt (16), and movable grooves that match the first rollers are provided on both sides of the discharging frame (15).
6. The punching machine for sheet-like objects according to claim 5, characterized in that: At the rear end of the discharging frame (15), a feeding frame is fixedly connected. Inside the feeding frame, a number of feeding conveyor belts (18) are rotatably installed through a number of second rollers. The number of the feeding conveyor belts (18) is arranged at equal intervals inside the feeding frame, and the top surface of the discharging conveyor belt (16) is at the same horizontal plane as the top surface of one of the feeding conveyor belts (18) at the uppermost position.
7. The punching machine applicable to sheet-like objects according to claim 6, wherein: A discharging motor and a feeding motor are respectively installed on one side of the discharging frame (15) and the feeding frame. The driving shaft of the discharging motor is in transmission connection with the first roller away from the electric telescopic rod two (17), and the driving shaft of the feeding motor is in transmission connection with a number of second rollers through a transmission pulley group.