Spiral rib processing machine

By introducing structures such as adjustment plates, clamping plates, electric push rods and cylinders into the spiral rib processing machine, semi-automated processing of spiral ribs is achieved, solving the problems of high costs, difficulty in adjustment and poor stability in the existing technology, and improving processing efficiency and product quality.

CN223083725UActive Publication Date: 2025-07-11CHANGCHUN JIGONG MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202422311170.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-07-11
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

The existing spiral rib processing machines are costly and cannot quickly adjust and produce different sizes. The scope of application is narrow and the processing process is average, resulting in a decline in product production quality.

Method used

A spiral rib processing machine is designed. Through the combination of adjustment plates and clamping plates, electric push rods and cylinders are used to achieve semi-automated processing of spiral ribs. Combining the elastic ring and limit structure, it ensures the stability and uniform distribution of the steel bars and meets the needs of different sizes.

Benefits of technology

It realizes flexible adjustment and efficient processing of spiral ribs, improves processing efficiency and product quality, reduces costs, and increases the practicality and stability of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a spiral rib processing machine which comprises a working table, fixing plates are symmetrically and fixedly connected to the top of the working table, a chassis is arranged at the top of the working table, a fixing column is fixedly connected to the top of the chassis, and an adjusting plate is arranged on the outer side of the fixing column in a circular shape. Electric push rods are fixedly connected between the adjusting plates and the fixing columns, steel bars are arranged on the outer sides of the adjusting plates, first air cylinders are symmetrically and fixedly connected to the interiors of the fixing plates, and clamping plates are fixedly connected to the output ends of the first air cylinders. The spiral ribs of different sizes can be conveniently manufactured, the flexibility of the device is improved, the application range of the device is widened, semi-automatic operation of the spiral ribs is achieved, manual adjustment is not needed, the spiral rib machining efficiency is improved, the forming effect is better, the structure is simple, operation is convenient, the purpose of reducing the spiral rib machining cost is achieved, and the practicability of the device is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of spiral bar processing, and particularly relates to a spiral bar processing machine. Background Technique

[0002] A spiral bar is a component used in construction engineering. It is usually made of steel bars or similar metal materials and presents a spiral shape. This design endows it with unique mechanical properties and structural advantages, making it play an important role in engineering applications. The main function of the spiral bar is to provide tensile resistance in concrete structures. It is usually embedded in concrete and combined with the concrete to form a solid whole to enhance the stress-bearing performance of the building. Due to its spiral shape, the spiral bar can provide greater torsional stiffness and shear resistance in a smaller space. In components such as concrete beams, columns, and slabs, the spiral bar can be used as stirrups to increase the ductility and seismic performance of the components.

[0003] During the production process of spiral bars, a processing machine is needed for bending and forming. The existing processing machines have high costs, cannot be quickly adjusted to produce spiral bars of different sizes, resulting in a narrow application range, low practicability, and general stability during the processing, reducing the production quality of products. Content of the Utility Model

[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide a spiral bar processing machine to solve the problems of high costs of existing processing machines, inability to be quickly adjusted to produce spiral bars of different sizes, resulting in a narrow application range, low practicability, and general stability during the processing, reducing the production quality of products as mentioned in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A spiral bar processing machine, including a workbench, symmetrically fixed connection plates are provided at the top of the workbench, a chassis is arranged at the top of the workbench, a fixed column is fixedly connected to the top of the chassis, an adjusting plate is circularly arranged outside the fixed column, electric push rods are fixedly connected between the adjusting plate and the fixed column, a steel bar is arranged outside the adjusting plate, symmetrically fixed connection first cylinders are arranged inside the fixed connection plates, a clamping plate is fixedly connected to the output end of the first cylinder, a support frame is fixedly connected to one end of the top of the workbench, a second cylinder is fixedly connected to the top of the support frame, a moving plate is fixedly connected to the output end of the second cylinder, and a through hole is arranged inside the moving plate.

[0006] Preferably, support legs are fixedly connected to the four corners at the bottom of the workbench.

[0007] Preferably, a control panel is fixedly connected to one side of the fixed connection plate.

[0008] Preferably, pin holes are symmetrically arranged inside the chassis.

[0009] Preferably, springs are fixedly connected between the adjusting plate and the fixing columns.

[0010] Preferably, a motor is fixedly connected to the bottom of the workbench, the output end of the motor is fixedly connected to a rotating shaft, the rotating shaft is fixedly connected to the chassis, and a protective pad is fixedly connected to one side of the clamping plate.

[0011] Preferably, sliding grooves are symmetrically arranged on one side inside the support frame, a limiting rod is fixedly connected to one side inside the sliding groove, the moving plate is slidably connected to the limiting rod through a limiting plate, and the limiting plate is slidably connected to the sliding groove.

[0012] Preferably, an elastic ring is fixedly connected inside the through hole, and the elastic ring is slidably connected to the steel bar.

[0013] Compared with the prior art, the present utility model provides a spiral rib processing machine, which has the following beneficial effects:

[0014] 1. By setting the adjusting plate and the clamping plate in the present utility model, during the processing, the position of the adjusting plate can be adjusted according to the different model sizes of the spiral ribs. The position of the adjusting plate is determined by pushing the adjusting plate to move through the electric push rod, which is convenient for manufacturing spiral ribs of different sizes, increases the flexibility and application range of the device, enables semi-automatic operation of the spiral ribs without manual adjustment, improves the processing efficiency of the spiral ribs. At the same time, the first cylinder pushes the clamping plate to move towards the adjusting plate side, so that the steel bar is firmly held between the clamping plate and the adjusting plate, with better forming effect, simple structure and convenient operation, achieving the purpose of reducing the processing cost of the spiral ribs and increasing the practicability of the device.

[0015] 2. By setting the moving plate in the present utility model, one end of the steel bar passes through the through hole and is fixed in the pin hole. The elastic ring is convenient for clamping steel bars of different specifications. By starting the second cylinder, the moving plate drives the steel bar to move up and down evenly, so that the steel bars are closely and evenly arranged outside the adjusting plate. The limiting plate and the limiting rod limit the moving plate, increasing the stability of the moving plate during movement and improving the processing quality of the spiral ribs.

[0016] The parts not involved in this device are the same as or can be implemented by the prior art. The structure of the present utility model is scientific and reasonable, safe and convenient to use, and provides great help to people. Description of the Drawings

[0017] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. They are used together with the embodiments of the present utility model to explain the present utility model, and do not constitute a limitation to the present utility model. In the drawings:

[0018] Figure 1Schematic axonometric structure diagram of one side of a spiral rib processing machine proposed by the present utility model;

[0019] Figure 2 Schematic axonometric structure diagram of the other side of a spiral rib processing machine proposed by the present utility model;

[0020] Figure 3 Schematic top view structure diagram of a spiral rib processing machine proposed by the present utility model;

[0021] Figure 4 Schematic structure diagram of a clamping plate of a spiral rib processing machine proposed by the present utility model;

[0022] Figure 5 Schematic structure diagram of a chassis of a spiral rib processing machine proposed by the present utility model;

[0023] Figure 6 Schematic structure diagram of an adjusting plate of a spiral rib processing machine proposed by the present utility model;

[0024] Figure 7 Schematic structure diagram of a moving plate of a spiral rib processing machine proposed by the present utility model;

[0025] In the figure: workbench 1, support leg 2, fixing plate 3, control panel 4, chassis 5, motor 6, rotating shaft 7, pin hole 8, fixing column 9, adjusting plate 10, electric push rod 11, spring 12, steel bar 13, clamping plate 14, first cylinder 15, protective pad 16, support frame 17, sliding groove 18, limiting rod 19, moving plate 20, limiting plate 21, second cylinder 22, through hole 23, elastic ring 24. Detailed implementation manners

[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0027] Please refer to Figure 1-7, the present utility model provides a technical solution: a spiral rib processing machine, including a workbench 1. On the top of the workbench 1, fixing plates 3 are symmetrically and fixedly connected. On the top of the workbench 1, a chassis 5 is arranged. On the top of the chassis 5, a fixed column 9 is fixedly connected. An adjusting plate 10 is circularly arranged on the outside of the fixed column 9. Electric push rods 11 are fixedly connected between the adjusting plate 10 and the fixed column 9. A steel bar 13 is arranged on the outside of the adjusting plate 10. Inside the fixing plates 3, first cylinders 15 are symmetrically and fixedly connected. The output ends of the first cylinders 15 are fixedly connected with clamping plates 14. During the processing, the position of the adjusting plate 10 can be adjusted according to the different model sizes of the spiral ribs. The electric push rods 11 are used to push the adjusting plate 10 to move and determine the position of the adjusting plate 10, which is convenient for making spiral ribs of different sizes, increases the flexibility and application range of the device, enables semi-automatic operation of the spiral ribs without manual adjustment, improves the processing efficiency of the spiral ribs. At the same time, the first cylinders 15 push the clamping plates 14 to move towards the adjusting plate 10 side, so that the steel bar 13 is firmly located between the clamping plates 14 and the adjusting plate 10, with a better forming effect, and the structure is simple and the operation is convenient, achieving the purpose of reducing the processing cost of the spiral ribs and increasing the practicability of the device. At one end of the top of the workbench 1, a support frame 17 is fixedly connected. On the top of the support frame 17, a second cylinder 22 is fixedly connected. The output end of the second cylinder 22 is fixedly connected with a moving plate 20. A through hole 23 is arranged inside the moving plate 20.

[0028] In the present utility model, preferably, support legs 2 are fixedly connected to the four corners at the bottom of the workbench 1.

[0029] In the present utility model, preferably, a control panel 4 is fixedly connected to one side of the fixing plate 3.

[0030] In the present utility model, preferably, pin holes 8 are symmetrically arranged inside the chassis 5.

[0031] In the present utility model, preferably, springs 12 are fixedly connected between the adjusting plate 10 and the fixed column 9.

[0032] In the present utility model, preferably, a motor 6 is fixedly connected to the bottom of the workbench 1. The output end of the motor 6 is fixedly connected with a rotating shaft 7. The rotating shaft 7 and the chassis 5 are fixedly connected. A protective pad 16 is fixedly connected to one side of the clamping plate 14 to prevent abrasion to the steel bar 13 and improve the processing quality of the product.

[0033] In the present utility model, preferably, sliding grooves 18 are symmetrically arranged on one side inside the support frame 17. A limiting rod 19 is fixedly connected to one side inside the sliding grooves 18. The moving plate 20 is slidably connected to the limiting rod 19 through a limiting plate 21. The limiting plate 21 and the sliding grooves 18 are slidably connected. The limiting plate 21 and the limiting rod 19 limit the moving plate 20, increasing the stability during the movement of the moving plate 20 and improving the processing quality of the spiral ribs.

[0034] In the present utility model, preferably, an elastic ring 24 is fixedly connected inside the through hole 23, and the elastic ring 24 is in sliding connection with the steel bar 13. The elastic ring 24 facilitates clamping of steel bars 13 of different specifications.

[0035] The working principle and usage process of the present utility model are as follows: When in use, first adjust the position of the adjusting plate 10 according to the different model sizes of the spiral bars. The electric push rod 11 is used to push the adjusting plate 10 to move, and the position of the adjusting plate 10 is determined, which is convenient for manufacturing spiral bars of different sizes, increases the flexibility and application range of the device, enables semi-automatic operation of the spiral bars without manual adjustment, improves the processing efficiency of the spiral bars. Then, one end of the steel bar 13 passes through the through hole 23 and is fixed in the pin hole 8. At the same time, the first cylinder 15 pushes the clamping plate 14 to move towards the adjusting plate 10, so that the steel bar 13 is firmly located between the clamping plate 14 and the adjusting plate 10. The motor 6 is started, and the rotating shaft 7 drives structures such as the chassis 5 and the adjusting plate 10 to start rotating. At this time, the elastic ring 24 facilitates clamping of steel bars 13 of different specifications. By starting the second cylinder 22, the moving plate 20 drives the steel bar 13 to move upward at a uniform speed, so that the steel bars are closely and evenly arranged outside the adjusting plate 10. When it ends, the adjusting plate 10 is retracted towards the fixed column 9, so that the adjusting plate 10 is separated from the steel bar 13, and the steel bar 13 can be quickly taken out. During the process, the limiting plate 21 and the limiting rod 19 limit the moving plate 20, increase the stability of the moving plate 20 during movement, improve the processing quality of the spiral bars, and have a better forming effect. Moreover, the structure is simple and the operation is convenient, achieving the purpose of reducing the processing cost of the spiral bars and increasing the practicality of the device.

[0036] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A spiral rib processing machine, comprising a workbench (1), characterized in that: On the top of the workbench (1), fixing plates (3) are symmetrically and fixedly connected. On the top of the workbench (1), a chassis (5) is arranged. On the top of the chassis (5), a fixed column (9) is fixedly connected. An adjusting plate (10) is circularly arranged on the outside of the fixed column (9). Electric push rods (11) are fixedly connected between the adjusting plate (10) and the fixed column (9). Steel bars (13) are arranged on the outside of the adjusting plate (10). Inside the fixing plate (3), first cylinders (15) are symmetrically and fixedly connected. The output end of the first cylinder (15) is fixedly connected with a clamping plate (14). At one end of the top of the workbench (1), a support frame (17) is fixedly connected. On the top of the support frame (17), a second cylinder (22) is fixedly connected. The output end of the second cylinder (22) is fixedly connected with a moving plate (20). A through hole (23) is arranged inside the moving plate (20).

2. The spiral rib processing machine according to claim 1, characterized in that: At the four corners of the bottom of the workbench (1), support legs (2) are fixedly connected.

3. A spiral rib processing machine according to claim 1, characterized in that: On one side of the fixing plate (3), a control panel (4) is fixedly connected.

4. A spiral rib processing machine according to claim 1, characterized in that: Pin holes (8) are symmetrically arranged inside the chassis (5).

5. The spiral rib processing machine according to claim 1, characterized in that: Springs (12) are fixedly connected between the adjusting plate (10) and the fixed column (9).

6. The spiral rib processing machine according to claim 1, characterized in that: A motor (6) is fixedly connected to the bottom of the workbench (1). The output end of the motor (6) is fixedly connected with a rotating shaft (7). The rotating shaft (7) is fixedly connected to the chassis (5). A protective pad (16) is fixedly connected to one side of the clamping plate (14).

7. A spiral rib processing machine according to claim 1, characterized in that: On one side inside the support frame (17), chutes (18) are symmetrically arranged. On one side inside the chute (18), a limiting rod (19) is fixedly connected. The moving plate (20) is slidably connected to the limiting rod (19) through a limiting plate (21). The limiting plate (21) is slidably connected to the chute (18).

8. A spiral rib processing machine according to claim 1, characterized in that: An elastic ring (24) is fixedly connected inside the through hole (23). The elastic ring (24) is slidably connected to the steel bar (13).